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Instructions/Parts
SaniForce
Packages
For use in sanitary applications to transfer medium to high viscosity fluids. For
professional use only.
Not approved for use in European explosive atmosphere locations.
See Technical Specifications on page 27 for model information, including maximum fluid working pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
®
Ram
3A0591ZAG
EN
ti15713a
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Table of Contents
Related Manuals for Graco SaniForce SDU Series
Summary of Contents for Graco SaniForce SDU Series
- Page 1 Instructions/Parts ® SaniForce Packages 3A0591ZAG For use in sanitary applications to transfer medium to high viscosity fluids. For professional use only. Not approved for use in European explosive atmosphere locations. See Technical Specifications on page 27 for model information, including maximum fluid working pressure. Important Safety Instructions Read all warnings and instructions in this manual.
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Page 2: Table Of Contents
Contents Warnings ........3 Troubleshooting ......18 Configuration Matrix . -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
- Page 5 Warnings WARNING BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns: • Do not touch hot fluid or equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns.
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Page 6: Configuration Matrix
Configuration Matrix Configuration Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your system. SDU B01AAA6AA0C21 Sample Configuration Number: Sanitary Frame Pump Platen Seal Seal Controls Accessories Wash Bin Certification Drum Style... -
Page 7: Installation
Pump: Connect a ground wire (Graco PN 238909) to Location the ground screw on the bottom cover of the air motor, under the shield. -
Page 8: Setup
Air and Fluid Accessories Accessories are available from Graco. Make certain all The following accessories are recommended for your accessories are sized and pressure-rated to meet your system, and are available from your Graco distributor. - Page 9 Installation TI16245 Key: Ram Package Components (Supplied) Accessories (Not Supplied) Pump Air Supply Hose (use 1/2 in. air hose, minimum) Air Line Filter Inflatable Seal Second Bleed-Type Air Valve Main Air Bleed Valve (required for pump and ram) Fluid Outlet Hose Air Assist Air Supply Fluid Drain Valve (required for pump) Inflatable Seal Air Supply (partially visible)
- Page 10 Installation Exposed Air Control Module (Rear View) Air Assist Air Supply (out of view) Exposed Air Control Module Ram Down Air Supply (Front View) Ram Up Air Supply Pump Air Supply BG (out of view) Main Air Inlet (on bottom) .
- Page 11 Installation Integrated Air Controls See F . 2. Air inlet size is 3/4 npt(f) on the Exposed Air • Air motor switch/slider valve (BF): turns air on Controls. The integrated air controls include: and off to the air motor. When closed, the valve relieves air trapped between it and the air motor.
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Page 12: Operation
Operation Operation Pressure Relief Procedure 6. Close the main air valve (BA). WARNING Flush Before First Use The sanitary pump was assembled using sanitary Trapped air can cause the pump to cycle lubricant on moving parts and was tested in water. Flush unexpectedly, which could result in serious the pump thoroughly with an appropriate cleaning injury from injection, splashing or moving... -
Page 13: Starting And Adjusting The Ram
Operation Starting and Adjusting the Ram 6. Remove the drum cover, and smooth the surface of the fluid with a straightedge. WARNING 7. Secure the bag liner to the drum with tape or a strap, to prevent it from sliding into the drum. •... -
Page 14: Starting And Adjusting The Pump
Operation Starting and Adjusting the Pump Adjusting the Pressure Different combinations of seal and ram pressure may be necessary for proper seal and pump operation. • If the pump does not prime properly with heavier fluids, increase air pressure to the ram. See F . -
Page 15: Changing Drums
Operation Changing Drums 6. Remove the empty drum. 7. Inspect the ram plate and, if necessary, remove any remaining material or buildup. 8. Place a full drum on ram base. Moving parts can pinch, cut, or amputate fingers and other body parts. Keep your hands and fingers away 9. -
Page 16: Cleaning Procedure
Operation Cleaning Procedure 7. Disconnect inflatable seal supply air. 8. Pull the inflatable seal down to remove. Clean and sanitize the seal. NOTE: Discoloration of the inflatable seal is normal. Replace the inflatable seal if the surface is compromised due to excessive wear, tears, cuts, or NOTE: The following instructions are a basic procedure gouges. -
Page 17: Troubleshooting
Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 12. 2. Check all possible remedies in the Troubleshooting Chart before disassembling the pump. Problem Cause Solution Ram will not raise or lower. Closed air valve or clogged air line. Open, clear. Not enough ram air pressure. -
Page 18: Repair
Repair Repair Disconnect Piston Pump and away from the plate, using two people if needed. 1. Follow Pressure Relief Procedure, page 12. 2. Disconnect inflatable seal supply air and air assist supply air. 3. Remove two clamps (12) holding the tie rods (2) to the ram plate. -
Page 19: Service Ram Pistons
Repair Service Ram Pistons Always service both cylinders at the same time. When 7. Slide the piston seal housing (103) and spring (104) you service the piston rod always install new o-rings in up off of the piston rod (102). Remove outer o-ring the piston rod seal and ram piston. - Page 20 Repair 9. Carefully lay piston (107) and rod (102) down so rod 3. Carefully insert piston into cylinder and push piston will not be bent. Remove nut (108), washer (109), rod straight down into cylinder. and piston (107). Remove outer o-ring (105) and 4.
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Page 21: Parts
Parts Parts Piston Pump Ram Packages 28, 29 3A0591ZAG... - Page 22 Parts Common Parts, All Piston Pump Ram Ref. Part Description Packages (5:1, 6:1, and 12:1) ----- HOSE, exhaust; see page 24 512914 MUFFLER, polyethylene, see Ref. Part Description page 24 24G860 RAM, kit, includes Parts 1a, 14, ----- WASHER, back-up piston sst 15, and 18;...
- Page 23 Parts Ram Kit 24G860, Carbon Steel Frame 115* 105* 106* 112* 104* 105* 110* 109* 108* ti16273c 3A0591ZAG...
- Page 24 Parts Ram Kit 24G860, Carbon Steel Frame Muffler Kit 16G390 Each side contains the following parts. Ref. Part Description Qty. Ref. Part Description Qty. 512914 MUFFLER, polyethylene CONTROLS, air; see page 25 1 16G396 Exposed, carbon steel Exhaust Assembly Kit 16G389 ----- SCREW, 1/2-13 unc, sst -----...
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Page 25: Air Controls Kits
Parts Air Controls Kits Kit 16G396 Air Controls Carbon Steel, Exposed 201b Ref. Part Description 201h ----- CONTROL, air, 201d includes 201a-201m 36 1 201a ----- MANIFOLD 201b* 16Y167 VALVE, shutoff, 201e modular, 3/4 npt 201a 201c 121107 VALVE, control 201d 201d* 121110 O-RING... -
Page 26: Dimensions
Dimensions Dimensions 49 in. (124.5 cm) 9 ft (2.75 m) when fully raised. 5 ft. 8 in. (1.73 m) when fully lowered. Four 0.562 in. (14 mm) mounting holes. 38 in. (96.5 cm) 21 in. (53.4 cm) 42 in. (106.7 cm) 25 in. -
Page 27: Technical Specifications
Technical Specifications Technical Specifications Maximum Fluid Working Pressure 5:1 Ratio Piston Pumps 410 (2.8 MPa, 28.3 bar) 6:1 Ratio Piston Pumps 650 (4.5 MPa, 44.8 bar) 12:1 Ratio Piston Pumps 1450 (10 MPa, 100.0 bar) Maximum Package Air Inlet Pressure Piston Pump Ram Packages 100 psi (0.7 MPa, 6.9 bar) Maximum Ram Air Inlet Pressure... -
Page 28: Model Weights
Technical Specifications Model Weights Weight Model No. SDU.B01AAA6AA0C21 SDU.B01AAB6AA0C21 SDU.B02AAA6AA0C21 SDU.B02AAB6AA0C21 SDU.B03AAA6AA0C21 SDU.B03AAB6AA0C21 SDU.B04AAA6AA0C21 SDU.B04AAB6AA0C21 SDU.B05AAA6AA0C21 SDU.B05AAB6AA0C21 SDU.B01BBC7AA0C21 SDU.B02BBC7AA0C21 SDU.B03BBC7AA0C21 SDU.B04BBC7AA0C21 SDU.B05BBC7AA0C21 California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A0591ZAG... - Page 29 Notes Notes 3A0591ZAG...
- Page 30 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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