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Harwin Z80-255 Manual
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Harwin Z80-255 Manual

Hand crimp tool for datamate trio-tek
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This Hand Crimp Tool has been designed for use with the following Datamate Trio-Tek Signal
Crimp Contacts:
M80-28300XX.............. Female crimp contact for 22-24 AWG wire, supplied loose
M80-28400XX.............. Female crimp contact for 26-28 AWG wire, supplied loose
M80-25300XX.............. Female crimp contact for 22-24 AWG wire, supplied reeled
M80-25400XX.............. Female crimp contact for 26-28 AWG wire, supplied reeled
Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent.
Wire Gauge
Contact
M80-25300XX
or
M80-28300XX
M80-25400XX
or
M80-28400XX
Harwin North America
T: +1 603 893 5376
E: misboston@harwin.com
IS-27
Issue: 3
Date: 21.01.09
HAND CRIMP TOOL Z80-255
Typical Stranding
(AWG)
(no of strands/Ø mm)
22
19/0.15
24
7/0.20
26
7/0.15
28
7/0.12
Harwin Europe
T: +44 (0) 23 9231 4545
E: mis@harwin.co.uk
C/Note: 10269
Conductor
Max Insulation
cross-sectional
diameter
area
(mm²)
0.3358
0.2199
0.1237
0.0792
Harwin Germany
T: +49 (0) 89 3791 9400
E: wpohl@harwin.com
Minimum
pull-off
(mm)
force
1.10
45N
0.95
29N
0.80
18N
0.71
9.8N
Harwin Asia
T: +65 6 779 4909
E: mis@harwin.com.sg
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Summary of Contents for Harwin Z80-255

  • Page 1 M80-28400XX....Female crimp contact for 26-28 AWG wire, supplied loose M80-25300XX....Female crimp contact for 22-24 AWG wire, supplied reeled M80-25400XX....Female crimp contact for 26-28 AWG wire, supplied reeled Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent. Conductor Minimum...

  • Page 2: General Information

    GENERAL INFORMATION The Hand crimp tool Z80-255 consists of a Rigidus Hand Crimp Tool with a die-set (Z80-244) designed for Trio-Tek crimp contacts. The tool is supplied with a locator (Z80-259), fitted to the rear of the tool, to ensure correct and consistent location of the crimp contacts within the tool.

  • Page 3: Wire Preparation

    Correct position for the Rotate the locator down, snapping the lower tabs on the locator locator. into the bottom slots on the tool. WIRE PREPARATION Ensure that the wire to be crimped is within the specified range of sizes for the contact and the crimp tool.

  • Page 4: Crimp Inspection

    Whilst holding the locator in the forward position, insert the crimp contact into the correct locator nest. The wire size is marked on the crimp die, above each location. Release the locator button, allowing Close the handle, until the second the crimp contact to move back ratchet position engages.
  • Page 5 If you need to carry out this procedure, Harwin recommend that you crimp a number of samples before and during adjustment, until the pull-off force achieved exceeds the minimum values shown on the first page of this instructions sheet.
  • Page 6 If you need to remove the dies to clean the tool, or replace the dies due to damage, then this section will tell you how to remove the locator and the dies. If you need to replace the die-set, spare die-sets are available from Harwin. Please request Part Number Z80-244.

  • Page 7: Advice On Use

    This tool is designed for hand use only, and must not be used with clamping, fixturing or use of handle extensions. If you have any questions about this instruction sheet, or the Trio-Tek range of Datamate connectors, please contact datamate@harwin.com. IS-27 Issue: 3 Date: 21.01.09...