Alpha ESS SMILE-BAT-10.3P Installation Manual

Alpha ESS SMILE-BAT-10.3P Installation Manual

Battery module
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Installation Manual
Battery Module
SMILE-BAT-10.3P (AU)
V04

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Table of Contents
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Summary of Contents for Alpha ESS SMILE-BAT-10.3P

  • Page 1 Installation Manual Battery Module SMILE-BAT-10.3P (AU) V04...
  • Page 3: Imprint

    Web: www.alpha-ess.com Add: JiuHua Road 888, High-Tech Industrial Development Zone 226300 Nantong City, Jiangsu Province Australia Alpha ESS Australia Pty. Ltd. Tel.: +61 1300 968 933 E-mail: australia@alpha-ess.com Web: www.alpha-ess.com.au Add: Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015 ______________________________________________________________________ Alpha ESS Co., Ltd.
  • Page 4: Copyright Statement

    Copyright Statement Copyright Statement This manual is under the copyright of Alpha ESS Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system before reading through the manual.
  • Page 5: Table Of Contents

    General ....................12 Restricted Locations ................13 Barrier to habitable rooms ............... 13 Installation ..................14 3. Switch On/Off and Display ..............19 Switch On/Off ................... 19 LED Display ..................19 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 3 of 42...
  • Page 6 Limitation of Liability ..............23 7. Routine Maintenance ................24 Maintenance Plan ................24 Operating Environment ................24 Equipment Cleaning ................24 Cable, Terminal and Equipment Inspection ..........24 Notes ....................24 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 4 of 42...
  • Page 7: Introduction

    Introduction 1. Introduction Features The SMILE-BAT-10.3P battery pack has the following features: Photovoltaic system: Photovoltaic system: This battery pack is designed to be use with household photovoltaic systems. Battery management system (BMS): The battery packs built-in BMS monitors its operation and prevents the battery from operating outside design limitations.
  • Page 8: Operator Requirements

    Do not punctur, impact, mutilate this unit or put it into the fire. It can lead explosion. Please wash your hands after using the battery. Warning: hazards due to batteries. The installation and maintenance work should be handled with professional person/s, who is/are knowlegeable about batteries. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 6 of 42...
  • Page 9: Setting Of Warning Sign For Safety

    DC side is disconnected. Therefore, touching the output of the battery is strictly prohibited. The Inverter maintains fatal voltage even both the DC or AC side are disconnected, so it must be tested by multimeter for safety before operation. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 7 of 42...
  • Page 10: Battery Safety Datasheet

    Do not put any heavy objects on top of the system. Ø Do not damage the system with sharp objects. Ø Do not install or operate the system in potentially explosive atmospheres or areas of high humidity. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 8 of 42...
  • Page 11: Parts List

    Ø Secure the system to prevent tipping with restraining straps in your vehicle. Ø The transportation of AlphaESS SMILE-BAT-10.3P must be made by the manufacturer or an instructed personal. These instructions shall be recorded and repeated. Ø A certified ABC fire extinguisher with minimum capacity of 2kg must be carried along when transporting.
  • Page 12: Liability Limitation

    Observe the specified minimum distances to neighboring objects. The minimum distances ensure that: • There is sufficient heat dissipation, • The storage system door can be opened easily, • There is sufficient space for carrying out maintenance work. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 10 of 42...
  • Page 13 Your Smart Energy Introduction Note: We only sale outdoor rated (IP65) product in the residential AU market, so no need to distinguish outdoor and indoor unit. • ______________________________________________________________________ Alpha ESS Co., Ltd. Page 11 of 42...
  • Page 14: Installation

    This Manual introduces the basic steps how to install and operate AlphaESS SMILE-BAT- 10.3P SMILE-BAT-10.3P is a sealed component with no access to battery terminals or cell components within module. SMILE-BAT-10.3P contains an integrated 2 pole DC isolator, which conforms to IEC 60947 and operates in all live conductors.
  • Page 15: Restricted Locations

    (e) within 900 mm of access to 240 Vac connections; and (f) within 600 mm of side of other equipment. A SMILE-BAT-10.3P installed in any corridor, hallway, lobby or the like leading to a fire exit shall ensure sufficient clearance from the SMILE-BAT-10.3P for safe egress and no less than 1 m.
  • Page 16: Installation

    Your Smart Energy Installation Where the top of the SMILE-BAT-10.3P is within 1200 mm of the ceiling or structure above the SMILE-BAT-10.3P, the ceiling or structure surface shall be suitably non-combustible for an area of 600 mm past the extremities of the SMILE-BAT-10.3P.
  • Page 17 Step 3: Please drill four holes (two on each side) directly on the wall at the marking positions of the brackets with an impact drill (bit φ 8.0mm, length 20cm) and the depth of each hole should be about 7 cm. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 15 of 42...
  • Page 18 If there are more than two batteries, please skip to Step 8. Power Button Negative Power Cable Communication Cable Positive Power Cable Step 6: Install the inverter above the battery, please refer to the SMILE5 Installation Manual. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 16 of 42...
  • Page 19 Step 9: Please connect the positive pole of one battery to another with red power cables, connect the negative pole of one battery to another with black power cables and connect one battery com port to another battery com port as the above figure shows. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 17 of 42...
  • Page 20 2. If there are two or more than two BAT, DIP switch of BAT should be as below: Battery Position. DIP 1 DIP 2 DIP 3 DIP 4 DIP Switch Non-bottom battery Bottom battery ______________________________________________________________________ Alpha ESS Co., Ltd. Page 18 of 42...
  • Page 21: Switch On/Off And Display

    LED Display In normal condition, LED display indicates the SOC as the figure below: LED Ring Description SOC<5% Standby: 5%=<SOC<25% Green light flickering 1 s Work: 25%=<SOC<50% Green light flickering 10s 50%=<SOC<75% ______________________________________________________________________ Alpha ESS Co., Ltd. Page 19 of 42...
  • Page 22: Error And Protection Code

    Protection Code LED Ring Protection Code LED Display Description Temperature difference High temperature Low-temperature discharge Over-current charge Green light flickering every 3 seconds. Over-current discharge Cell overvoltage Cell under voltage Low-temperature charge ______________________________________________________________________ Alpha ESS Co., Ltd. Page 20 of 42...
  • Page 23: Error Code

    Error 11 version Call installation for repair. inconsistent Error 12 Multi master Restart all batteries over Power off the battery and turn on Error 13 temperature the battery after 30-40 minutes ______________________________________________________________________ Alpha ESS Co., Ltd. Page 21 of 42...
  • Page 24: Emergency Situations

    5. Emergency Situations AlphaESS cannot guarantee SMILE-BAT-10.3P absolute safety. Fire In case of fires, make sure that the following equipment is available near the system.
  • Page 25: Warranty

    The maintenance procedures relating to the product have not been followed to an acceptable standard; Ø Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.). Ø Damages caused by any external factors. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 23 of 42...
  • Page 26: Routine Maintenance

    Check that the grounding of the equipment is good and the grounding resistance is less than 10 ohms. Notes After the equipment are out of operation, the following notes should be paid attention to ______________________________________________________________________ Alpha ESS Co., Ltd. Page 24 of 42...
  • Page 27 May 2019 Revision Date: 25 May 2019 Version: V01 SECTION 1. IDENTIFICATION Product Identifier Product Name: Rechargeable Lithium-ion Battery Models: SMILE-BAT-10.3P Other Means of Identification SDS #: SDS010 Synonyms: Lithium Iron Phosphate (LiFePO4, LFP) ______________________________________________________________________ Alpha ESS Co., Ltd. Page 25 of 42...
  • Page 28 Recommended Use of the Chemical and Restrictions on Use Recommended Use Energy Storage; Battery Packs Details of Manufacturer or Importer Importer Address Alpha ESS Australia PTY. Ltd. Suite 1, Level 1, 530 Botany Road, Australia, Alexandria, NSW, 2015 +61 (0) 402 500 520 australia@alpha-ess.com https://en.alpha-ess.com/...
  • Page 29 & INFORMATION INGREDIENTS Chemical Name CAS No Weight [%] SPCC-Fe 7439-89-6 15-20 Lithium Iron Phosphate (Lifepo4) 15365-14-7 26-30 Iron 7439-89-6 11-14 Lithium Hexafluorophosphate 21324-40-3 10-12 Copper Metal 7440-50-8 8-12 Carbon 7440-44-0 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 27 of 42...
  • Page 30 Symptoms caused by exposure Symptoms Adverse effects not expected from this product. Exposure to battery contents may cause irritation and potential burns. Medical attention and special treatment Notes to Physician Treat symptomatically. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 28 of 42...
  • Page 31 W Risk of violent reaction or explosion. Wear liquid-tight chemical protective clothing and breathing apparatus. Contain spill and run-off. SECTION 6. ACCIDENTAL RELEASE MEASURES Personal precautions, protective equipment and emergency procedures Wear Personal Protective Equipment (PPE) as detailed in SECTION 8 of this SDS. Environmental precautions ______________________________________________________________________ Alpha ESS Co., Ltd. Page 29 of 42...
  • Page 32 SECTION EXPOSURE CONTROLS PERSONAL PROTECTION Exposure control measures This product presents no health hazards to the user when used according to label directions for its intended purposes. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 30 of 42...
  • Page 33 SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES Appearance: Battery Physical state: Solid Color: Not Determined Not Determined Odour type: Odorless Odour threshold: Not Determined Melting point: Not Determined Freezing point: Not Determined ______________________________________________________________________ Alpha ESS Co., Ltd. Page 31 of 42...
  • Page 34 Crystallinity Not Determined Dustiness Not Determined Degree of aggregation or Surface area 1.35 m² agglomeration, Not Determined dispersibility Biodurability Redox potential Not Determined Not Determined biopersistence Surface coating Polyester Resin chemistry ______________________________________________________________________ Alpha ESS Co., Ltd. Page 32 of 42...
  • Page 35 Information available for the product: No specific acute toxicity data exists for this product. Batteries consist of a hermetically sealed metallic container containing a number of chemicals and materials of construction ______________________________________________________________________ Alpha ESS Co., Ltd. Page 33 of 42...
  • Page 36 The product is not classified as environmentally hazardous. However, this does not exclude the possibility that large or frequent spills can have a harmful or damaging effect on the environment. Persistence and degradability Not determined. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 34 of 42...
  • Page 37 AlphaESS Product listed in Section 1 is designed to comply with standard international shipping regulations including the UN Recommendations on the Transport of Dangerous Good; the IATA Dangerous Goods Regulations and the International Maritime Dangerous Goods Code. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 35 of 42...
  • Page 38 Lithium-ion Battery Transport Hazard Class Packing Group Environmental hazards for transport purposes No information provided Special precautions for user No information provided Additional information No information provided Hazchem or Emergency Action Code ______________________________________________________________________ Alpha ESS Co., Ltd. Page 36 of 42...
  • Page 39 Hazard codes None allocated. Risk phrases None allocated. Safety phrases None allocated. Inventory listing(s) AUSTRALIA: AICS (Australian Inventory of Chemical Substances) All components are listed on AICS, or are exempt. SECTION 16. OTHER INFORMATION ______________________________________________________________________ Alpha ESS Co., Ltd. Page 37 of 42...
  • Page 40 AlphaESS Battery SDS-SMILE-BAT-10.3P Version Number: Revision Summary: Current Revision Date: May 2019 Prepared by: Alpha ESS Australia PTY. Ltd. Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015 +61 (0) 402 500 520 australia@alpha-ess.com https://en.alpha-ess.com/ ______________________________________________________________________ Alpha ESS Co., Ltd.
  • Page 41 Your Smart Energy Appendix Compatibility Statement Company name: Alpha ESS Co., Ltd. Postal address: JiuHua Road 888, Nantong High-Tech Industrial Development Zone Postcode: 226300 City: Nantong City Country: China Telephone number: Tel: 0086-(0)513-80606891 E-mail address: info@alpha-ess.com Web: www.alpha-ess.com declare that the statement is issued under our sole responsibility and...
  • Page 42 Your Smart Energy Appendix ______________________________________________________________________ Alpha ESS Co., Ltd. Page 40 of 42...

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