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HARVEY HPS1600E Original Instructions Manual

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W741
HPS-1600E
PANEL SAW WITH SCRIBE BLADE
INSTRUCTION & PARTS MANUAL
14-9-11

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Summary of Contents for HARVEY HPS1600E

  • Page 1 W741 HPS-1600E PANEL SAW WITH SCRIBE BLADE INSTRUCTION & PARTS MANUAL 14-9-11...
  • Page 2 298003602...
  • Page 3 Declaration of Conformity (Manufacturer’s Declaration) Harvey Industries Co., Ltd. East Gate, 1519 Shuanglong Street, Jiangning Development Zone, Nanjing, Jiangsu 211112, P.R. China declare in sole responsibility that the equipment Sliding Table Saw J-20, J-30, HPS-1600E, HPS-1300E Model: 110001R, 110002R, 110003R, 110003R...
  • Page 4 Contents Foreword Warranty Information Machine Description Feature Identification Intended Use Dimensions and weights Requirements of electrical power Noise 3.5.1 Reference standards 3.5.2 Operating conditions 3.5.3 Testing results Technical parameters Safety Regulations General Safety Instructions Specific Safety Instructions for Sliding Table Saw Residual risks Safety equipment Safety labels on the machine...
  • Page 5 Safety precautions before operation Crosscutting Rip Cutting Clamping shoe Operation of handle Working examples Maintenance Cleaning Lubrication Replacing belt Air gap adjustment of brake maintenance and repair of push block handles and push sticks Trouble shouting guide Parts list - 4 -...
  • Page 6 1. Foreword This manual was conceived at the manufacturer and is an indivisible part of the deliveryenclosed with the machine. It contains basic information for qualified operating staff and describes the surroundings and using ways of the machine for those it is intented.
  • Page 7 3. Machine Description 3.1 Feature Identification Description Remark HPS1600E main base unit ● swing arm ● crosscut table ● ● crosscut fence sliding table (1600mm) ● edge shoe plate ● rear extension table ● Blade guard with Riving Knife ●...
  • Page 8 3.2 Intended Use HPS1600E & HPS1300E Sliding table saw and the workpiece guide equipment supplied with it are intended to be used exclusively for the following purposes: Laminated and unlaminated board materials (e.g. chipboard, coreboard, MDF board, ...) ● Solid wood  ●...
  • Page 9 HPS1600E 1600mm 430/490 130/160 1380x1120x1035 1900x420x250 3.4 Requirements of electrical power List of the motor using & pre-wired voltage Nominal current Main Motor/scoring Voltage(V) Freq.(Hz)
  • Page 10 3.5 Noise 3.5.1 Reference standards The measurements of noise emission were conducted according to the EN ISO 11202 for the determination of sound pressure level at the operation positions. When the measured sound pressure levels at the operation positions exceed 85dB(A), the measurements of sound power levels were conducted according to EN ISO 3746.
  • Page 11 3.6 Technical parameters HPS1600E Models Overall Size (DxWxH) 3630mmx4330mmx1095mm Table Height 860mm Overall main Table Size 495mm x 800mm Dimensions Sliding Table Size 361mm x 1600mm Machine Net Weight Approx. 560 kg Machine foot print 715mm x 1030mm Main Blade Diameter (Maximum)
  • Page 12 4. Safety Regulations 4.1 General Safety Instructions 1. KNOW YOUR MACHINE. Read and understand the owners manual and labels affixed to the machine. Learn its application and limitations as well as its specific potential hazards; 2.GROUND THE MACHINE. In the event of the electrical short, grounding reduces the risk of electrical short; 3.
  • Page 13 Don’t force the machine or the attachment to do a job for which it was not designed; 11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
  • Page 14 7. MOVE THE RIP FENCE. Move the rip fence out of the way when crosscutting; 8. DIRECTION OF FEED. Feed work into the blade against the direction of rotation; 9. NEVER. Never use the fence as a cut-off gauge when you are cross-cutting; 10.
  • Page 15 4.4 Safety equipment A push block and A push stick must be used (Fig.2) (Fig.3) Fig.2 Fig.3 If the workpieces is less then 120mm,you must use the push stick to prevent your hands from getting too close to the saw blade. Push block must be used to cut narrow workpieces and, when necessary, to push the 。...
  • Page 16 4.6 Safety Devices Fig.5 Disconnect switch Interval: 8hours Position: Fig.5 Operation: With an external lockable handle (padlock should be provided by end user); Emergent stop buttons Interval: 8hours Position: 2 emergency stop buttons are separately setting, as Fig.5 Operation: Press the emergent stop buttons when emergency. Release the tripped person in the work zone by the emergent stop button in work zone.
  • Page 17 5. Installation of the machine 5.1 Transportation of machines 5.1.1 Transportation and store The measures of anti-rust and shockproof should be taken during packing. The machine endures transportation and store in -25~55°C ambient temperature. Be care of not making machine exposed to rain or damaging the packing during transportation and store.
  • Page 18 Inventory The following is a description of the main components shipped each J-20/J-30 model. lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine The packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
  • Page 19 5.3 Safety measure before use/installation （ ） Foundation plan Fig.9 Fig.9 （ ） Space Requirements Fig.10 Fig.10 - 18 -...
  • Page 20 5.4 Installation 5.4.1 Moving & Placing Base Unit This model is a heavy machine, Serious personal injury will be happen if safe moving methods are no followed! To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate! Do not connect machine to electricity before installation is completed! a, main base is mounted at wood stock with three bolts at point A，...
  • Page 21 a, The sliding table is very heavy, you must moving it as Fig.12 b, Fit the sliding table to main base, mount it to aluminium block (E), as Fig.13, Fig.14 Fig.12 Fig.13 there are three aluminium blocks at the front of the main base, don’t adjust it or take-down.

  • Page 22: Fig 18

    5.4.3 Installation of crosscut table a. Slide crosscut table into T slot of sliding table (Fig.17) Align the screw shaft (B) of swing arm to the hole on the bottom of crosscut table , and (Fig. 18) adjust the screw (C), keep the surface of the crosscut table is parallel to the surface of the sliding table.
  • Page 23 5.4.5 Rear Extension Table Installation a. Fix the rear extension table to the rear side of the main table with three bolts(A),as Fig.22. Fit the leg (B) to the bracket of Rear Extension Table with bolts (C), as Fig.22. c, Adjust feet (D), ensure the rear Extension Table is flat with the main table, as Fig.23, when adjustment is over, tighten the nuts of the feet(D).
  • Page 24 f. There is three stations for knob(I), as Fig.29. station 1：Rip Fence is entirety loosen，glide freedom. station 2：Rip Fence is in a condition for micro Adjust. station 3：Rip Fence is entirety tighten, can be used for cutting work. Fig.29 5.4.7 Blade installation and changing Turn the power switch “OFF”...
  • Page 25 Take out the lock pin (A) after blade is installed. Machine will not run when blade cover is not closed. 5.4.8 Blade Guard & Riving knife installation Installation of Blade Guard is the same as Installation of Riving knife The Blade Guard & Riving knife can be adjusted in both horizontal and vertical directions, block(A) can be adjust left or right, the blade guard (B) can be adjust up or down.
  • Page 26 5.4.9 Connecting the extraction system Dust collector device should be prepared by customer; The dust extraction equipment is to be switched on before commencing machining; As Fig.35 The outlet diameter of A is 100mm The outlet diameter of B is 50mm Air current speed is 20m/s for vacuum suction dust emission index, When air current speed of...
  • Page 27 5.4.10 Electrical installation 1. Wiring should only be done by professional electricians. 2. All wirings in the cabinets should be protected against direct contact to at least IP2X when finishing electrical installation. 3. All exposed conductive parts should be connected to the protective bonding circuit.
  • Page 28 ELECTRICAL CONNECTIONS Code Name Specification main switch ZH-N332(32A) 440V, 50Hz,15kA, IP54 Fu1,Fu2 Fuse 216.1A,250V,1A,1500A,5X20 Fuse holder UK5-HESl Isolation transformer ABL 6TS006B AC:220V/24V 63VA Fuse 216.6.3A,250V,6.3A,1500A,5X20 Interlocking switch QKS7,AC-15, 250VAC, 10A, IP54 EU1,EU2 E-stop Type CE4T-10R-01, 300V, 5A SU1, SU2, SU3 Stop switch Type CP1-10G-01, 300V, 5A S1, S2, S3, S4...

  • Page 29: Fig. 37

    6. Adjustment Before operation, the machine should be carefully adjusted for best performance. Please make adjustment as following: 6.1 Sliding table The sliding table must be parallel to the main blade. Set the blade to its max. height and cut a test piece (MDF or other similar materials) with sliding table.
  • Page 30 d. If the blade is not at 90 degrees，loosen screw (C), and turn 90°stop (D) in or out, The 90 °stop (D) should against the block E, when the blade is at 90 degrees to the table. Retighten screw (C). see Fig.38 e.
  • Page 31 Crosscut fence scale adjustment: For the first time to use the fence or replacing blade, the scale must be readjust: Set the stop plate (H) at a certain location and cut a piece of workpiece. (Fig.40) a. measure the length of the workpiece, release the little knob (I) under the fence, (Fig.40) adjust the location of the scale to fit the length you measured, confirm the scale’s location and...
  • Page 32 7. Operations 7.1 Electrical Operations (Fig.44) Fig.44 A1,A2 Start button for main blade —start the main motor. B1,B2,B3 Stop button —stop all motors C1,C2 Start button for Scoring blade —start the scoring motor D1,D2 Emergency stop button —disconnects power to all motors in the motor cabinet Main power switch —connect or disconnect the all motor power.
  • Page 33 7.4 Rip Cutting When you use aluminum rip fence, Remove the crosscut fence/miter fence Use the sliding table lock lever to lock the sliding table. When cutting width is less than 120mm, make sure that the material is fed with a push stick, and the stop fence is laid flat.
  • Page 34 7.6 Operation of handle: see Fig.48 1. Turn angle adjustment hand wheel(A) to adjust main blade to a certain angle and lock in position. 2. Turn height adjustment hand wheel(B) to adjust main blade to a certain high and lock in position.
  • Page 35 8. maintenance Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. 8.1 Cleaning Cleaning this machine is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the dust with a dry cloth, if any resin has built up, use a resin dissolving cleaner to remove it, treat all cast iron and unpainted steel with a non-staining lubricant after cleaning.
  • Page 36 8.3 Replacing belt. Remove the motor cover, set the tilt to 45 degree, and cutting height below the table. Once a Month 1. Main motor belt. release nut (A) and bolt (B)，you can rise the motor to loosen the belt, take out it and install new belt, thread bolt (B) to tighten the spring and tighten nut (A).
  • Page 37 c) Remove fan (12). d) Loose nut (5) and bolt (8). e) Screw off bolt (8). f) Disconnect leads of excitation coil of brake. g) Remove electromagnetic iron and armature. h) Remove brake disc abd replace friction disc. Fig.56 8.4.4 principle and use of hand release lever pull the hand release lever right, transfer the force by lever to screws which are connected with armature, this may separate the armature from the friction disc so that the brake torque is released.
  • Page 38 9. Trouble shouting guide PROBLEM SOLUTION SAW WILL NOT START 1. Saw not plugged in. 1. Plug in saw. 2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker. 3. Cord damaged. 3. Have cord replaced by a certified electrician. OVERLOAD KICKS OUT FREQUENTLY 1.
  • Page 39 10. Parts List Main table breakdown DESCRIPTION Main table aluminum insert(inner) Threaded stud Washer Hex. nut Spring washer Cap screw aluminum insert(outer) aluminum insert(outer) Cap screw - 38 -...
  • Page 40 Sliding table (HPS1600) DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION Washer start Bottom plate Sliding table 1600 Spring washer stop cover Screw link plate 4 pin connector Bottom plate Screw Strain relief block Washer Sliding table handle Pitch block Spring washer Set screw Set screw Hex.
  • Page 41 Main body breakdown DESCRIPTION DESCRIPTION DESCRIPTION Cabinet Hex nut M10 Cap screw M4X12 Button HD screw M5X12 Set screw M16X40 Switch plate Switch plate Strain relief PG16 Start button Set screw M12X25 Switch Stop button Hex nut M12 Button HD screw M8X16 Foot Electrical cover Emergency stop button...
  • Page 42 Main arbor assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION main arbor bracket Collar Elastic washer 6 blade guard bracket wheel button HD screw M6X16 Bearing Flat washer 8 bush Elastic washer 8 Bearing cap screw M8X35 Arbor Block cap screw M8X16 Adjust plate Nut M16X1.5 Bearing LME 20LUU Spring...
  • Page 43 Scoring arbor assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION scoring bracket worm plank elastic washer 8 bearing 6003-2RS worm flat washer bush bushing set screw M5X8 bearing 61904-2RS/P6 flange ring elastic pin 5X16 spring collar nut M16X1.5-LH arbor pulley flat washer 16 adjust plate cap screw M5X8 HEX bolt M10X50...
  • Page 44 Tilting assembly breakdown - 43 -...
  • Page 45 DESCRIPTION DESCRIPTION DESCRIPTION asway truck supporting nut M10 geared trunnion angle shaft magnet adjust screw worm Flate HD screw M5X12 pillar angle pointer nut M5 switch plate hand wheel cap screw M5X12 pillar hand wheel Flate HD screw M6X12 air spring plate gear cap screw M6X12 air spring...
  • Page 46 Main motor assembly breakdown DESCRIPTION DESCRIPTION Main motor Hex. bolt Motor support Hex. bolt Motor pulley Spring washer Hex. nut Washer Washer Set screw Spring washer Scoring motor assembly breakdown DESCRIPTION Scoring motor Motor support Scoring motor pulley Hex. bolt Spring washer Washer Hex.
  • Page 47 Blade guard assembly breakdown DESCRIPTION 1001 Splitter 1002 Blade guard (left) 1003 Blade guard (right) 1004 Cap screw 1005 Cap screw 1006 Spring washer 1009 Spring washer 1010 Riving knife Rip fence body assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION 1101 Fence 1119 lock shank 1137...
  • Page 48 50” guide bar assembly breakdown DESCRIPTION 1301 Scale knob 1302 Scale tubing 1303 Scale 1304 Cap screw 1305 Stop collar 1306 Guide rail 1307 Threaded stud 1308 Washer 1309 Hex. nut 1310 Countersunk hd screw 1311 Spring washer 50” extension table assembly breakdown DESCRIPTION 1501 Extension table...
  • Page 49 Rear extension table assembly breakdown DESCRIPTION 1401 board 1402 1403 supporting 1404 bolt M10X35 1405 elastic washer 10 1406 flat washer 10 1407 button HD screw M8X20 1408 elastic washer 8 1409 flat washer 8 1410 nut M8 Crosscut table assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION...
  • Page 50 Crosscut fence assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION 1801 C-fence 1818 bottom board 1842 washer 10 1802 handle 1819 Riveted nut M6X18 1843 impact block 1803 T-bolt 1820 cap screw M5X65 1844 spring 1804 scale 1821 knob 1845 1805 fence 1822 scale slice 1846 cap screw...
  • Page 51 Swing arm assembly breakdown DESCRIPTION DESCRIPTION DESCRIPTION 1901 rocker body 1914 cover 1930 elastic washer 8 1902 1915 support pole 1931 washer 1903 top head 1916 rocker support 1932 8X25 1904 under head 1922 thin nut M20 1935 nilong block 1905 side board 1923...
  • Page 52 Hold-down assembly breakdown DESCRIPTION 2201 Mandril 2202 Spring 2203 Cam knob 2204 2205 2206 Cam housing 2207 Set screw 2208 Linked sheath 2209 Set screw 2210 Holddown 2211 Shaft (horizontal) 2212 Shaft (vertical) 2213 Lock handle 2214 Washer 2215 Handle shaft 2216 Link housing 2217...
  • Page 53 298004701...
  • Page 54 Contents 1. Unpacking 2. Inventory 3. Technical Data 4. Set up 5. Adjust 6. Lubrication& Cleaning 7. Parts list - 2 -...

  • Page 55: Table Of Contents

    1. Unpacking VG-315 was carefully packaged for safe transportation. remove the packaging materials if you discover the machine is damaged, please immediately call Customer Service for advice. save the containers and all packing materials for possible inspection by the carrier or its agent.
  • Page 56 4. set up Do not connect machine to electricity before installation VG-315! Lifting heavy machinery or parts without proper assistance or equipment may result in strains, back injuries, crushing injuries, or property damage. 4.1 Thread the support leg(B) to the bottom of the support arm(A)and tighten, Then build in the support arm(A) to the carton with four set M12X40 hex screws(C).
  • Page 57 4.5 Screw bolt (L) to fit the overhead guard (M) to arm unit (I), Fix the soft pipe (N) to (O) and lock it with clip. See Fig,7 Fig.7 Fig.8 5. Adjust 5.1 Release hex bolt G&H, push arm unit (I) forward or back, to ensure “≤15mm”, After adjust, Tighten hex bolt G&H.
  • Page 58 7. Parts list - 6 -...

  • Page 59: Transform Pipe For

    DESCRIPTION DESCRIPTION Hex bolt M12X40 Hex bolt M10X25 Spring washer 12 Lock block Flat washer 12 Button HD screw M8X30 Support arm Lock block Cap screw M5X16 Support leg Spring washer 5 Lock handle Fixation block Lock block Guide stand pole base Air spring Hex bolt M12X65 Protect cover...
  • Page 60 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
  • Page 61 Sawbench/Panel Saw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 11. Workpiece Handling. Make sure the saw is turned off and Workpiece should be stable disconnect from the main power supply and make on the table and support either by the rip fence or sure all moving parts have come to a complete stop crosscut table during cutting.