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Summary of Contents for Eaton MTL SUM5
- Page 1 Instruction Manual 09 October 2019 INM MTL SUM5 Rev 1 MTL SUM5 Smart Universal Marshalling...
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Page 2: Declaration Of Conformity
DECLARATION OF CONFORMITY A printed version of the Declaration of Conformity has been provided separately within the original shipment of goods. However, you can find a copy of the latest version at - http://www.mtl-inst.com/certificates INM MTL SUM5 Rev 1... -
Page 3: Table Of Contents
The MTL SUM5 range of modules concept ........ - Page 4 Ordering information ........... .31 INM MTL SUM5 Rev 1...
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Page 5: Important Notes
The use of separate backplanes for I.S. and non-I.S. signals when installing the different application types ensures the segregation of I.S. and non-I.S circuits. MTL SUM5 range of MTL4 universal IO module products WARNING! This manual has content describing the use and installation of safety equipment. - Page 6 Unless already protected by design, this equipment must be protected by a suitable enclosure against: i) mechanical and thermal stresses in excess of those noted in the certification documentation and the product specification ii) aggressive substances, excessive dust, moisture and other contaminants. INM MTL SUM5 Rev 1...
- Page 7 Each device is marked in compliance with the Directive and CE marked with the Notified Body Identification Number. MTL4 - SD product label MTL4 - ADIO product label MTL4- BSIS product label This information applies to MTL4 products manufactured during or after the year 2019. INM MTL SUM5 Rev 1...
- Page 8 THIS PAGE IS LEFT INTENTIONALLY BLANK viii INM MTL SUM5 Rev 1...
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Page 9: Introduction
General This instruction manual describes the procedures for installing, connecting, checking and maintaining the MTL SUM5 range of MTL4 isolating interfaces and accessories that are mounted between the control room and the field instrumentation, or controls. The contents of this manual should be read in association with the latest product datasheet containing all of the necessary electrical data. -
Page 10: The Mtl Sum5 Range Of Modules Concept
The MTL SUM5 range of modules concept The MTL4 range of modules and its accessories represent a simpler, general purpose approach to what used to be a more complex, tailored method of choosing individual isolating interfaces to suit the circuit type. The simplicity arises from the use of a ‘universal’... -
Page 11: Ui Module
A further option for both types is to have a relay included in the base to provide a switched output. Model No. Description MTL4-BSIS IS screw terminal module base MTL4-BSISR IS relay screw terminal module base MTL4-BSGP GP screw terminal module base MTL4-BSGPR GP relay screw terminal module base INM MTL SUM5 Rev 1... -
Page 12: Standard Carrier
16ch carrier, screw terminals + 1 alarm module position FUS2.5ATE5 2.5A (T) replacement fuses (Pk 10) PWR1 PWR2 1A 1B 2A 2B V1 V2 0V 0V POWER ALARM Figure 2.3 - An example of a ‘system specific’ carrier INM MTL SUM5 Rev 1... -
Page 13: Alarm Modules
Where field wiring has been installed in readiness for later expansion, a grounding module (MTL4-GND) can be installed to temporarily terminate the spare wiring and tie it safely to ground. Model No. Description MTL4-ICC-50 Isolator connector cover (pk 50) MTL4-GND Ground module INM MTL SUM5 Rev 1... -
Page 14: Installation - Precautions
Check that the hazardous-area equipment complies with the descriptive system document. If in doubt, refer to the certificate/catalogue for clarification of any aspects of intrinsic safety, or contact Eaton’s MTL product line or your local representative for assistance. Check that the interface function(s) are correct for the application(s). -
Page 15: Carrier Installation
– MTL4- CS16. NOTE When mounted, the overall height of the carrier from the underside of the DIN rail and excluding the surge protection module, will be 190mm. INM MTL SUM5 Rev 1... -
Page 16: Surface Mounting
Figure 4.3 helps to illustrate the end result. INM MTL SUM5 Rev 1... -
Page 17: Carrier Earth Protection
It is recommended that a cable with a cross-sectional area of at least 4mm , and a ring terminal be used to connect this screw terminal to the plant grounding bus. INM MTL SUM5 Rev 1... -
Page 18: Dc Power Connection
Ferrules of length 10mm are recommended for use on the power supply terminal blocks. V1 V2 0V 0V Supply 1 Supply 2 24V dc 24V dc Figure 4.5 - Power supply wiring INM MTL SUM5 Rev 1... -
Page 19: Power And Heat Considerations
‘stacked’ one above each other in a ‘portrait’ orientation, as illustrated below in Figure 4.6. Figure 4.6 - A mounting suggestion to optimise wiring segregation (for maximum I/O density a 3 column configuration may be used) INM MTL SUM5 Rev 1... -
Page 20: Installation - Modules
MTL4-BSIS MTL4-BSGP MTL4-BSIS MTL4-BSGP MTL4-BSIS MTL4-BSGP MTL4-BSIS MTL4-BSGP DO - with switched contacts MTL4-BSISR MTL4-BSGPR WARNING! Do not install IS and general-purpose terminal bases on the same carrier! INM MTL SUM5 Rev 1... -
Page 21: Terminals - Installation And Removal
Removal is the reverse of this sequence but the UI module must be removed first. Loosen screw, press clip inwards to release and pull base vertically off carrier. INM MTL SUM5 Rev 1... -
Page 22: 5.2.2 Field Wiring
UI into the base module. Rotate it around this corner and push firmly until the connector engages, and the clip at the top of the UI should then click into place. Figure 5.3 - Installing UI module INM MTL SUM5 Rev 1... -
Page 23: Ui Module Led Indicators
They are marked with a letter ‘M’ for mode and ‘S’ for status. See Figure 5.5 for the location and identity of these indicators. Mode (M) Status (S) Figure 5.5 - LED indicators on UI module INM MTL SUM5 Rev 1... -
Page 24: Mode Indicator (M)
Condition Configuration LED display Low state DI and DO High state DI and DO Yellow AI and AO Green Tripped AI in Trip mode Yellow LFD state All modes Yellow flash Module Fault All modes INM MTL SUM5 Rev 1... -
Page 25: Manual Configuration With Push Button
A copy of the configuration is sent to the base module, so that if the UI module is removed and replaced by another, the same configuration will be passed to the UI on start-up. INM MTL SUM5 Rev 1... -
Page 26: Surge-Protection Module Installation
The tag strip can then be folded down again until it clicks into place on the module. Removal of the module is simply the reverse of this procedure. INM MTL SUM5 Rev 1... -
Page 27: Fitting Surge Or Grounding Module
LK1 is positioned in the top of the MTL4-BSIS. Lift tag holder out of the way, as shown, and insert the link into the 2 socket holes provided. The link is visible to the user when installed. INM MTL SUM5 Rev 1... -
Page 28: Ui Configurations And Connections
When using the LFD facility with a dry contact input, resistors must be used as shown in Figure 6.1. Fit 500Ω to 1kΩ (preferred value 680Ω) in series with the switch and 20kΩ to 25kΩ (preferred value 22kΩ) in parallel with the switch. INM MTL SUM5 Rev 1... -
Page 29: Digital Output (Do)
Choose one of the Relay module bases from the table below to suit the field wiring. MTL4-SD FIELD SYSTEM Loop Disconnect – Voltage Contact Open output output collector Power + IS Contact Control Output + MTL4-ADIO Output – MTL4-BSxxR Figure 6.3 - Digital output with relay options INM MTL SUM5 Rev 1... -
Page 30: Analogue Input (Ai)
26.5V 90/136mA Load MTL4-BSxx Figure 6.4 - Analogue input options There is provision for a selection of sink or source current outputs on the system side, as illustrated above, as well as a voltage option. INM MTL SUM5 Rev 1... -
Page 31: Analogue Output (Ao)
1 & 4 — — — The MTL4-BYP Bypass module may be used ONLY with General Purpose bases (MTL4- BSGP or MTL4-BSGPR). A key is built-in to the connector to prevent its insertion into an IS base. INM MTL SUM5 Rev 1... -
Page 32: Alarm Module(S)
This relay contact provides a common alarm for any LFD or Process alarms that are re-configured in any of the 16 channels. Diagnostic alarm This relay contact provides a common alarm to report Universal Module failures or fault conditions. INM MTL SUM5 Rev 1... -
Page 33: Loop Disconnect
If the surge module is fitted this will still be connected to the field and will need to be removed if field wire testing is to be carried out. To reconnect loop, press clip back into terminal base. INM MTL SUM5 Rev 1... -
Page 34: Fault Finding And Routine Maintenance
Check to see that any surge suppression modules fitted are correctly seated and the tag strips are locked in place. d) Check that modules and hazardous-area connections are correctly and legibly tagged, and that the tag details given comply with the relevant documentation. INM MTL SUM5 Rev 1... -
Page 35: I/O Parameters - Mtl4-Bsis Is Module Base & Mtl4-Adio Interface Module
APPENDIX A The following information is taken from the sgs baseefa limited examination certificate. For full details refer to certificate number Baseefa19ATEX0022X on the Eaton-MTL website http://www.mtl-inst.com I/O Parameters – MTL4-BSIS IS Module Base & MTL4-ADIO Interface Module Non-Hazardous Area Connector CON1, Pins 1 to 6 & 9 to 12 Um = 30V The non-hazardous Connector CON1, pins 1 to 6, &... - Page 36 Po = 0.6W Analogue I/P Configuration – Hazardous Area Terminals 2 & 4 w.r.t 3 (IS Power Jumper Link Fitted) Uo = 26.5V Ci = 0.5nF Io = 136mA Li = 0 Po = 0.9W INM MTL SUM5 Rev 1...
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Page 37: Load Parameters
The values of Lo and Co determined by this method shall not be exceeded by the sum of all of the Li plus cable inductances in the circuit and the sum of all of the Ci plus cable capacitances respectively. INM MTL SUM5 Rev 1... -
Page 38: Fault Finding
– 0.5 to 2.5mm2 stranded wire, 0.5-4mm2 solid. Ferrule length 10mm Field terminal rating: – 24V/50mA maximum Field terminals: – 0.5 to 2.5mm2 stranded wire, 0.5-4mm2 solid. Ferrule length 10-12mm Ingress Protection rating: – IP20 INM MTL SUM5 Rev 1... -
Page 39: 10.1 Ordering Information
Spare UI tag holders (Pk50) MTL4-ICC-50* Isolator Connector cover, for spare module bases (Pk50) MTL4-PCS Configuration software MTL4-PCL Configuration adaptor link MTL4-SMK-10 Carrier surface mounting kit (Pk 10 pairs) FUS2.5ATE5 2.5A (T) replacement fuses (Pk 10) *check availacility INM MTL SUM5 Rev 1... - Page 40 Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283 right to make design changes. THE AMERICAS: E-mail: mtlenquiry@eaton.com +1 800 835 7075 www.mtl-inst.com mtl-us-info@eaton.com © 2019 Eaton All Rights Reserved ASIA-PACIFIC: +65 6645 9888 Publication No. INM MTL SUM5 Rev 1 091019 sales.mtlsing@eaton.com October 2019...
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