Eaton Crouse-Hinds Series Instruction Manual
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Eaton Crouse-Hinds Series Instruction Manual

Eaton Crouse-Hinds Series Instruction Manual

Aircraft guidance sign
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DOCUMENT
REVISION
June 13, 2019
EATON Crouse-Hinds Series
1200 Kennedy Road
Windsor, CT 06095
1218
B
Instruction Manual
Pro APF AGS
Copyright © 2019 Cooper Technologies Company
TP312 Sign
Aircraft Guidance Sign AGS-LED
312-AP1 LED Series
300mm and 400mm

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  • Page 1 DOCUMENT 1218 REVISION June 13, 2019 Instruction Manual Pro APF AGS TP312 Sign Aircraft Guidance Sign AGS-LED 312-AP1 LED Series 300mm and 400mm EATON Crouse-Hinds Series 1200 Kennedy Road Copyright © 2019 Cooper Technologies Company Windsor, CT 06095...

  • Page 2: Table Of Contents

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Table of Contents Table of Contents ........................ii Revisions ..........................vii Limited Product Warranty ....................viii Safety Notices ........................ix Keep Away from Live Circuits ..................ix RESUSCITATION ......................
  • Page 3 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.3.1 Frangible Leg Replacement (For Signs with Internal Power Cord Option) ....12 10.3.2 Frangible Legs Replacement (For Signs with External Power Cord Option) ....12 10.4 Replacing Legend Panels....................
  • Page 4 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm List of Figures and Tables Table 1. Recommended Multimeter ....................xi Table 2. Recommended Voltage Detector..................xi Table 3. Recommended Socket and Wrench Sizes ..............xii Table 4. Recommended Torque Wrenches .................. xii Figure 1.
  • Page 5 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 35. Frangible Event Leg Replacement ................61 Figure 36. Frangible Event Maintenance (Internal Power Cord) ..........62 Figure 37. Frangible Event Maintenance (Internal Power Cord Alternate) ......... 63 Figure 38.
  • Page 6 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Table 17. Spare Parts List......................90 Table 18. Torque Values ......................91 Table 19. Estimated Max Sustained Force on the Sign Body (Does Not Include Safety Margin)92...

  • Page 7: Revisions

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Revisions Revision Issue/Reissue Number Number Letter Description Checked Approved Initial Production Release of AGS-LED TP312 A216-122 03-30-2016 Sign Manual. Revised section 8.2 & 9.5 a extensively; Updated section 10.5.3, 10.5.6, 10.5.7, 10.6, 10.6.1 &...

  • Page 8: Limited Product Warranty

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Limited Product Warranty Warranty Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information. viii...

  • Page 9: Safety Notices

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Safety Notices This equipment is normally used or connected to circuits that may employ voltages which are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel.

  • Page 10: Safety Symbols

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Safety Symbols Danger DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. Warning WARNING: WARNING The hazard or unsafe practice could result in severe injury or death. Caution CAUTION: CAUTION...

  • Page 11: Recommended Test Equipment And Tools

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Recommended Test Equipment and Tools There is a wide variety of tools and equipment needed to safely and correctly perform airfield lighting installation and maintenance. In addition to common tools (screwdrivers, wrenches, etc.), specialized equipment is needed to do the job.
  • Page 12 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Hex Head Bolt Fastening Hardware The Crouse-Hinds Aircraft Guidance Sign features a number of hex head bolts preassembled by the OEM. In order to properly fasten and unfasten these bolts, should maintenance be necessary, the following hardware is needed: Equipment Socket Sizes (mm)
  • Page 13 419mm [16.5in]. Anti-Seize Anti-seize should be used on the leg and floor flange threads, and on all M12 bolts on the Eaton Crouse- Hinds Aircraft Guidance Sign. We recommend using Anti-seize (marine grade preferred, Henkel/Loctite P/N 34395 or 34026 or equal) with a K factor of 0.18 for fully coating the frangible coupling threads or...
  • Page 14 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 2.875” Wrench A 2.875” Combination Wrench, Pipe Wrench, Adjustable Wrench, or an Open Ended wrench for fastening, unfastening, and torqueing the 2.875” jamb nuts. Allen Wrenches A set of metric Allen wrench socket drives are needed for fastening, unfastening, and torqueing the socked head cap screws in the electronics enclosure.

  • Page 15: General Information

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm General Information General Description Crouse-Hinds Airport Lighting Products’ internally illuminated LED Taxiway and Runway Signs provide outstanding message visibility, day or night. White on Red, Yellow on Black, and Black on Yellow color combinations may be ordered with any desired message.

  • Page 16: Part Number Explanation

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Part Number Explanation: PART NUMBER EXPLANATION Figure 1. Part Number Explanation...

  • Page 17: Installation

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Installation WARNING: Exposed Loctite 8023 Marine-grade Anti-seize may be present on and around the signs legs, mounting flange, and all M12 bolts. Take precautions to protect against contact with anti-seize, as anti-seize IMPORTANT permanently stains clothing.

  • Page 18: Guidance Sign Sizes And Installation Criteria

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm WARNING NOTICE Sign foundations/pad and their design are the responsibility of the installer and/or airport and recommendations/suggestions herein are for guidance only. Transformer housing, baseplates and/or covers, series isolation transformers, primary connector kits, series isolation transformer secondary cable extender, series isolation consolidating harness (if required), heat shrink kits, grounding rods, and...

  • Page 19: Anchor Bolt Installation

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 9.4. Anchor Bolt Installation We recommend installing cast in place, ½” diameter 18-8 or 316 stainless steel, anchor bolts during the installation of the concrete foundation/pad. The threaded portion of the anchor studs should be 41mm [1-5/8”] minimum to 48mm [1-7/8”] maximum above the top of the concrete foundation/pad.

  • Page 20: Series Loop Power Connections

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm DANGER DANGER LOCK OUT electrical power to the series loop that will power the sign at its source before attempting any electrical connections/splices. 9.6. Series Loop Power Connections Make electrical connections to the series loop power using L-823 Primary Connector Kits.

  • Page 21: Visual Inspection

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 9.7. Visual Inspection WARNING IMPORTANT Check the sign for shipping damage upon arrival and in all cases. Check for damage prior to installation. Raising the Sign (Part 1) 9.8.1 Signs with Internal Power Cable Method 1 Lower the sign with the legs and flanges into place on the anchor studs, see Figure 37 pg.

  • Page 22: Signs With External Power Cable Installation Method 1

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm shrink tubing or tape to this connection. The power plug is designed to disconnect during a frangible event. Apply Loctite 8023 marine grade anti-seize to the exposed anchor stud threads. Place one ½”...

  • Page 23: Signs With External Power Cable Installation Method 2

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 9.8.4 Signs with External Power Cable Installation Method 2 Remove the floor flanges, from the sign’s leg connectors, by unfastening the set screws. Lower the floor flanges, with legs attached, onto the sign anchor studs. Do not yet install the ½”...
  • Page 24 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm If installing a sign with an ON/OFF safety switch, toggle the switch to the ON position. If installing a sign with the ON/OFF safety switch with switch cover, first lift the red switch cover, toggle the switch to the ON position, then close the switch cover.

  • Page 25: Maintenance And Troubleshooting

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Maintenance and Troubleshooting Maintenance on the Crouse-Hinds Aircraft Guidance Sign includes external bolt/nut torque checks, sign face cleaning, and (less commonly) leg replacement after frangible events. For any maintenance or troubleshooting operations that requires the removal of the electrical box cover, removal of a sign frame section, or disconnection from your guidance sign power circuit, be sure LOCKOUT...

  • Page 26: Frangible Leg Replacement (For Signs With Internal Power Cord Option)

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm WARNING: Energy sources must be locked out and de-energized prior to disconnecting power cables, connecting power cables, or servicing electronics on an aircraft guidance sign. Disconnecting/connecting DANGER power cables or servicing sign electronics without locking out your energy source and de-energizing your power circuit can result in severe injury or death.

  • Page 27: Replacing Legend Panels

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.4 Replacing Legend Panels Contact Crouse-Hinds Airport Lighting for replacement legend panels. Our Sign Sizing Program can calculate legend panel spacing/size. WARNING: NOTICE Only use OEM replacement sign legend panels. Our proprietary process replacement panels meet the photometric and wind loading requirements of TP312.

  • Page 28: Legend Panel Replacement Procedure (Method 2)

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.4.2 Legend Panel Replacement Procedure (Method 2) Remove the top four sets of M10 bolts and lock washers from the top of the frame as shown in Figure 23, pg. 50. Carefully lift up the horizontal frame section, see Figure 23, pg.

  • Page 29: Troubleshooting

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.5 Troubleshooting Follow the steps below to find the root cause of sign issues. During troubleshooting or maintenance operations, if it is necessary to open the electronics enclosure, it is imperative that the lid be properly refastened at the completion of the operation.
  • Page 30 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm WARNING: Check that no voltage is present using a voltage detector. IMPORTANT Warning: After sign power is locked out; remove the cover to open the electronics enclosure. Verify all the wires are not pinched or damaged and that the wire insulation is intact.

  • Page 31: Electrical Inspection

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.5.2 Electrical Inspection WARNING: WARNING There may be dangerous voltage present on the input AC pins of the power supply on failed signs. It is recommended that a Ferro style constant current regulator (2.8 to 6.6ARMS) with a 100W isolation transformer or a voltage limited constant DC current source be used to test failed signs to limit the input voltage.
  • Page 32 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm DANGER: DANGER The following maintenance and troubleshooting suggestions should only performed by qualified electricians with working knowledge of airfield lighting series circuit power. Dangerous/lethal voltage may be present in the electronics enclosure. A clear plastic box container of adequate L ×...

  • Page 33: Problem Solving Guide

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.5.3 Problem Solving Guide Problem Possible Cause Corrective Action P.1 Sign will not light No input current Check power wires for from Constant current loss between Current Regulator. electrical components and (Power Supply status CCR.
  • Page 34 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Problem Possible Cause Corrective Action P.7 Sign will not light LED strip(s) Verify that LED Modules mounted/wired are mounted and wired incorrectly correctly. See Figure 32, pg. 59, for proper LED strip and Lens mounting.

  • Page 35: No Input Current From The Constant Current Regulator

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Problem Possible Cause Corrective Action P.12 Uneven Jumper(s) are not Verify the jumper settings Brightness placed in the right for each power supply are location(s) for the proper with the LED specific sign.

  • Page 36: Isolation Transformer Information

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.5.5 Isolation Transformer Information Isolation transformers are specified and designed for incandescent lamps operating at 6.6A. Isolation transformers can only provide the power they are design to. The available power will decrease as the current is lowered due to constrained voltage inherent in the design.

  • Page 37: Verifying Jumper Settings

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.5.7 Verifying Jumper Settings The jumper setting depends on the size (height and length) and number of illuminated faces (single or double). The jumper(s) must be placed in the right location(s) for the specific sign. Some signs require more than one power supply.

  • Page 38: Led Strip Replacement Procedure

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.6.1 LED Strip Replacement Procedure Remove the M10 bolts, washers, and rain caps from the desired top frame section, see Figure 29, pg. 56. Carefully lift up the extrusion, see Figure 29, pg. 56. Note, the LED strip wires are still connected.

  • Page 39: Replacing Electronics Enclosure Components

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 10.7 Replacing Electronics Enclosure Components 10.7.1 Power Supply Replacement Procedure Remove the electronics enclosure cover by unfastening the M4 screws, see Figure 42, pg. 67. Note, do not remove the screws from the electronics enclosure cover. The screws are captive within the lid and removing them may cause damage to the enclosure.
  • Page 40 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Refasten the electronics enclosure cover onto the sign, see Figure 43, pg. 68. Re-torque M4 screws, to the appropriate torque value, see Table 18, pg. 91.

  • Page 41: Figures And Tables

    DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figures and Tables Figure 2. One Module Sign...
  • Page 42 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 3. One and a Half Module Sign...
  • Page 43 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 4. Two Module Sign...
  • Page 44 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 5. Two and a Half Module Sign...
  • Page 45 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 6. Three Module Sign...
  • Page 46 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 7. Three and a Half Module Sign...
  • Page 47 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 8. TP312 300mm and 400mm Sign Dimensions...
  • Page 48 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm DIM "D" DIM "E" DIM "F" DIM "G" DIM "H" VIEWABLE LENGTH SIGN LENGTH PART NUMBER WHERE USED (REF.) SIGN EDGE LEG TO LEG SIGN VIEWABLE INSTALLED "K"...
  • Page 49 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 10. Distance Marker Sign Dimensions...
  • Page 50 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 11. Recommended Transformer Housing Location & Concrete Foundation/Pad Details NOTE, TRANSFORMER HOUSING IS NOT UNDER SIGN LEGS...
  • Page 51 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Sign Parts and Installation Components Description Sign Frame Sign Legend Panel Frangible Leg Frangible Leg (Power Leg) Floor Flange Transformer Housing 2" Conduit Brick Isolation Transformer 2" Conduit Elbow, (See Figure 12, pg. 39 for more information).
  • Page 52 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Dimensional Measurements Measurement Description 305MM [12IN] Recommended Minimum Mower Clearance Recommended Distance Between Conduit and 445MM [17.5IN] Power Leg Recommended Minimum Wall Thickness Between 102MM [4 IN] Transformer and Concrete 50MM [3IN] Distance Between Grade and Frangible Groove...
  • Page 53 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 12. Conduit Elbow Information...
  • Page 54 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 13. Concrete Foundation/Pad Configurations, TP312 300mm Signs...
  • Page 55 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 14. Concrete Foundation/Pad Configurations, TP312 400mm Signs...
  • Page 56 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 15. Leg Length Option “S” (1200mm Sign) Legs...
  • Page 57 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 16. Leg Length Option “T” (1500mm Sign) Legs...
  • Page 58 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 17. Sign Power Options L and E...
  • Page 59 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 18. Sign Safety Options 1 and 2...
  • Page 60 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 19. Option “D” Leg Floor Flange Hole Pattern...
  • Page 61 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 20. Option “S” and “T” Leg Floor Flange Hole Pattern...
  • Page 62 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 21. Legend Panel Removal...
  • Page 63 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 22: Legend Panel Replacement...
  • Page 64 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Lift the horizontal frame section carefully. This section houses LED strips with soldered connections which can be damaged if lifted abruptly. Figure 23. Legend Panel Replacement (Alternate Method)
  • Page 65 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 24. Legend Panel Replacement (Alternate Method) LED Strip Detachment...
  • Page 66 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 25. Legend Panel Replacement (Alternate Method) cont'd...
  • Page 67 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 26. Legend Panel Replacement (Alternate Method) cont’d Part 2...
  • Page 68 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm FULL MODULE FULL HALF MODULE HALF SIGN PART NUMBER SIGN DESCRIPTION LED PART MODULE LED PART MODULE NUMBER LED QTY. NUMBER LED QTY. 312S-AP13X-10-X-X-X-2-D-X-X TP312 300mm LEGEND, 1 MODULE 62440-180-10 312S-AP13X-15-X-X-X-2-D-X-X TP312 300mm LEGEND, 1 1/2 MODULE...
  • Page 69 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 28. Possible Lens Configurations...
  • Page 70 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Lift the horizontal frame section carefully. This section houses LED strips with soldered connections which can be damaged if lifted abruptly. Figure 29. LED Strip Removal...
  • Page 71 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 30. LED Strip Removal (cont'd)
  • Page 72 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 31. LED Strip to Lens Connection...
  • Page 73 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 32. LED Strip Replacement...
  • Page 74 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 33. LED Strip Replacement (cont'd)
  • Page 75 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 34. Post Frangible Event Figure 35. Frangible Event Leg Replacement...
  • Page 76 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 36. Frangible Event Maintenance (Internal Power Cord)
  • Page 77 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 37. Frangible Event Maintenance (Internal Power Cord Alternate)
  • Page 78 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 38. Frangible Event Maintenance (External Power Cord)
  • Page 79 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 39. Frangible Event Maintenance (External Power Cord Alternate)
  • Page 80 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm P/N 40762 Retainers Figure 40. Retainers For Series Isolation Transformer Secondary Receptacle For use in a 2-inch conduit elbow at the pavement to prevent the secondary receptacle cord from slipping down the elbow and to prevent pullout if power cord frangible coupling break occurs.
  • Page 81 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 42. Power Supply Removal...
  • Page 82 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 43. Power Supply Replacement...
  • Page 83 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm ELECTRONICS ENCLOSURE WIRING DIAGRAMS FOR TP312 SIGNS WITHOUT SWITCH Sign Part Number Sign Description Wiring Diagram 312S-AP13S-10-X-X-2-D-X TP312 300mm LEGEND, 1 MODULE, SINGLE FACE 312S-AP13S-15-X-X-2-D-X TP312 300mm LEGEND, 1 1/2 MODULE, SINGLE FACE 312S-AP13S-20-X-X-2-D-X TP312 300mm LEGEND, 2 MODULE, SINGLE FACE 312S-AP13S-25-X-X-2-D-X...
  • Page 84 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm ELECTRONICS ENCLOSURE WIRING DIAGRAMS FOR TP312 SIGNS WITH SWITCH Sign Part Number Sign Description Wiring Diagram 312S-AP13S-10-X-X-2-D-X TP312 300mm LEGEND, 1 MODULE, SINGLE FACE 312S-AP13S-15-X-X-2-D-X TP312 300mm LEGEND, 1 1/2 MODULE, SINGLE FACE 312S-AP13S-20-X-X-2-D-X TP312 300mm LEGEND, 2 MODULE, SINGLE FACE 312S-AP13S-25-X-X-2-D-X...
  • Page 85 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 44. Electronics Enclosure Diagram A...
  • Page 86 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 45. Electronics Enclosure Wiring Diagram A...
  • Page 87 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 46. Electronics Enclosure Diagram C...
  • Page 88 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 47. Electronics Enclosure Wiring Diagram C...
  • Page 89 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 48. Electronics Enclosure Diagram E...
  • Page 90 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 49. Electronics Enclosure Wiring Diagram E...
  • Page 91 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 50. Electronics Enclosure Diagram G...
  • Page 92 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 51. Electronics Enclosure Wiring Diagram G...
  • Page 93 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm STATUS LED JUMPERS LED CABLE INPUT POWER Figure 52. Power Supply Connectors and Jumper Locations...
  • Page 94 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm J200 (P1) EATON J200 (P2) LED STRIP Power Supply 61171-2 Figure 53. TP312 1 MOD LED Wiring Diagram 300mm 400mm Single Faced Double Faced Single Faced Double Faced Jumper Setting Typical VA (6.6A)
  • Page 95 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm J200 (P1) EATON + EATON J200 (P2) LED STRIP LED STRIP Power Supply 61171-2 Figure 54. TP312 1.5 MOD, 300mm & 400mm-Single/Double Faced, 400mm-Single Faced LED Wiring Diagram 300mm...
  • Page 96 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm J200 (P1) EATON EATON J200 (P2) LED STRIP LED STRIP Power Supply 61171-2 Figure 55. TP312 2 MOD, 300mm & 400mm-Single/Double Faced, 400mm-Single Faced LED Wiring Diagram...
  • Page 97 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm J200 (P1) EATON EATON + EATON J200 (P2) LED STRIP LED STRIP LED STRIP Power Supply 61171-2 Figure 56. TP312 2.5 MOD, 300mm-Single/Double & 400mm- Single Faced, LED Wiring Diagram...
  • Page 98 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 300mm 400mm Single Faced Double Faced Single Faced Double Faced Jumper Setting Typical VA (6.6A) 28.4 32.1 37.0 50.3 Isolation Transformer (5.5A)* 30/45W 30/45W 30/45W Isolation Transformer (3 STEP)* 30/45W 30/45W 100W...
  • Page 99 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 58. TP312 3 MOD, 300mm-Single/Double Faced and 400mm-Single Faced, LED Wiring Diagram Figure 59. TP312 3 MOD, 400mm-Single/Double Faced LED Wiring Diagram...
  • Page 100 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 300mm 400mm Single Faced Double Faced Single Faced Double Faced Jumper Setting Typical VA (6.6A) 32.8 37.0 52.0 59.2 Isolation Transformer (5.5A)* 30/45W 30/45W 100W Isolation Transformer (3 STEP)* 100W 100W Isolation Transformer (5 STEP)*...
  • Page 101 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 60. TP312 3.5 MOD, 300mm-Single Faced and 400mm-Single Faced, LED Wiring Diagram Figure 61. TP312 3.5 MOD, 300mm-Double faced & 400mm-Single/Double Faced LED Wiring Diagram...
  • Page 102 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm 300mm 400mm Single Faced Double Faced Single Faced Double Faced Jumper Setting Typical VA (6.6A) 37.0 49.4 56.9 65.1 Isolation Transformer (5.5A)* 30/45W 100W 100W Isolation Transformer (3 STEP)* 100W 100W 100W...
  • Page 103 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Figure 62. 1000mm-Single & Double faced 1000mm Single & Double faced Jumper Setting Typical VA (6.6A) 60.4 Isolation Transformer (5.5A)* 100W Isolation Transformer (3 STEP)* 100W Isolation Transformer (5 STEP)* 200W Table 16.
  • Page 104 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm DESCRIPTION PART NUMBER WHERE USED TP312 300mm Signs, Option “D” Legs Frangible Leg 62473-180-D TP312 400mm Signs, Option “D” Legs 62473-240-D TP312 300mm Signs, Option “S” Legs 62473-180-S TP312 400mm Signs, Option “S”...
  • Page 105 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Tolerance Fastener Size Fastener Type Location on Sign Torque [N-m] Torque [ft-lb] Torque [in-lb] Flat Head Screw Electronics Enclosure Cover +10/-0 Electronics Enclosure Socket Head Cap Screw +10/-0 Mounting to Sign Electronics Enclosure...
  • Page 106 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Sign Size/# Mod Force in Newtons Force in Lbs 300mm, 1.0 Module 4,944 1,111 300mm, 1.5 Module 7,389 1,661 300mm, 2.0 Module 9,955 2,238 300mm, 2.5 Module 12,420 2,792 300mm, 3.0 Module...

  • Page 107: Installation Hardware Accessories Technical Information

    Anchor bolts or some other fastening hardware is needed to fasten the sign to the airfield. We recommend Strong-Tie®, Strong Bolt 2® Series, ½”, 316 Stainless Steel anchor studs for anchoring the Eaton Crouse-Hinds sign to the concrete pad. For Strong-Tie® Strong Bolt 2® Anchor Studs installation instructions, refer to the Strong ®...
  • Page 108 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Crouse-Hinds 3/8-16 Bolt (frangible power coupling base plate to base) DIM "L" 21715-08 1.00 These base-plate-to-FAA L-867 base attachment bolts are available from Crouse-Hinds Airport Lighting. Base surfaces and their mounting holes must be degreased, clean and dry prior to bolt installation.
  • Page 109 The above 12 inch (304.8 mm) base plates for FAA L-867 Size B bases are available from Eaton Crouse-Hinds Airport Lighting. The 12 inch base plate part number is AP1932BSP. Check with Eaton Crouse-Hinds Airport Lighting for the availability of all...
  • Page 110 DOCUMENT 1218 REV. B Instruction Manual AGS-LED 312 LED Series 300mm and 400mm Power Cord Base Plate For external power cord option; external power cord is used, the power cord base plate will be needed to install the power cord and frangible power coupling. Grounding Wire 12 AWG green yellow grounding extension wire is supplied with the sign to extend sign grounding wire to adjacent grounding rod.

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Pro apf ags-led 312-ap1 led series

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