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Panasonic CS-RZ25VKRW Service Manual

Indoor/outdoor units
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This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the products dealt with in this service information by anyone else could result in serious injury or death.
There are special components used in this equipment which are important for safety. These parts are marked by
Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced
with manufacturer's specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of
manufacturer.
R32 REFRIGERANT
– This Air Conditioner contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to Commonwealth, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.
POWERFUL
ECONOMY
POWERFUL
ECO
WARNING
IMPORTANT SAFETY NOTICE
CAUTION
Indoor Unit
CS-RZ25VKRW
CS-RZ35VKRW
CS-RZ42VKRW
CS-RZ50VKRW
CS-RZ60VKRW
CS-RZ71VKRW
CS-RZ80VKR
Order No: PAPAMY1903042CE
Air Conditioner
Outdoor Unit
CU-RZ25VKR
CU-RZ35VKR
CU-RZ42VKR
CU-RZ50VKR
CU-RZ60VKR
CU-RZ71VKR
CU-RZ80VKR
Destination
Australia
New Zealand
in the Schematic
© Panasonic Corporation 2019

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  Summary of Contents for Panasonic CS-RZ25VKRW

  • Page 1 – This Air Conditioner contains and operates with refrigerant R32. THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL. Refer to Commonwealth, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the installation, maintenance and/or service of this product. © Panasonic Corporation 2019...
  • Page 2: Table Of Contents

    Quiet Operation (Heating) ....... 104     Refrigeration Cycle Diagram ......33     14.7 Powerful Mode Operation ......104     CS-RZ25VKRW CU-RZ25VKR   14.8 Timer Control ........... 104     CS-RZ35VKRW CU-RZ35VKR ....33   14.9 Auto Restart Control ........ 105  ...
  • Page 3 Service Data ............ 170     21.1 Cool Mode Outdoor Air Temperature   Characteristic ........... 170   21.2 Heat Mode Outdoor Air Temperature   Characteristic ........... 177   21.3 Piping Length Correction Factor ....184     Exploded View and Replacement Parts  ...
  • Page 4: Safety Precautions

    1. Safety Precautions  Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.  Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model installed. ...
  • Page 5 WARNING This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD), with sensitivity of 30mA at 0.1 sec or less. Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
  • Page 6: Precaution For Using R32 Refrigerant

    2. Precaution for Using R32 Refrigerant  The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: WARNING The appliance shall be stored, installed and operated in a well ventilated room with indoor floor area larger than A ) [refer Table A] and without any continuously operating ignition source.
  • Page 7 CAUTION Installation (Space)  Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending.  Must ensure that pipe-work shall be protected from physical damage.  Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all applicable regulations.
  • Page 8 CAUTION 2-8. Checks to electrical devices  Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures.  Initial safety checks shall include but not limit to:- That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking. That there is no live electrical components and wiring are exposed while charging, recovering or purging the system.
  • Page 9 CAUTION Removal and evacuation  When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: •...
  • Page 10 CAUTION Recovery  When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely.  When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. ...
  • Page 11: Specification

    3. Specification Model CS-RZ25VKRW CS-RZ35VKRW Indoor POS (EAN) 5025232889730 5025232889747 Model CU-RZ25VKR CU-RZ35VKR Outdoor POS (EAN) 5025232889808 5025232889815 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid.
  • Page 12 Model CS-RZ25VKRW CS-RZ35VKRW Indoor POS (EAN) 5025232889730 5025232889747 Model CU-RZ25VKR CU-RZ35VKR Outdoor POS (EAN) 5025232889808 5025232889815 Type Cross-flow Fan Cross-flow Fan Material ASG20K1 ASG20K1 Motor Type DC / Transistor (8 poles) DC / Transistor (8 poles) Input Power 44.9 44.9...
  • Page 13 Model CS-RZ25VKRW CS-RZ35VKRW Indoor POS (EAN) 5025232889730 5025232889747 Model CU-RZ25VKR CU-RZ35VKR Outdoor POS (EAN) 5025232889808 5025232889815 Height mm (inch) 290 (11-7/16) / 542 (21-11/32) 290 (11-7/16) / 542 (21-11/32) (I/D / O/D) Width Unit mm (inch) 799 (31-15/32) / 780 (30-23/32)
  • Page 14 Model CS-RZ42VKRW CS-RZ50VKRW Indoor POS (EAN) 5025232889754 5025232889761 Model CU-RZ42VKR CU-RZ50VKR Outdoor POS (EAN) 5025232889822 5025232889839 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. 0.90 4.20 4.60 0.90...
  • Page 15 Model CS-RZ42VKRW CS-RZ50VKRW Indoor POS (EAN) 5025232889754 5025232889761 Model CU-RZ42VKR CU-RZ50VKR Outdoor POS (EAN) 5025232889822 5025232889839 Type Cross-flow Fan Cross-flow Fan Material ASG20K1 ASG33 Motor Type DC / Transistor (8 poles) DC / Transistor (8 poles) Input Power 44.9 Output Power Cool Heat Cool...
  • Page 16 Model CS-RZ42VKRW CS-RZ50VKRW Indoor POS (EAN) 5025232889754 5025232889761 Model CU-RZ42VKR CU-RZ50VKR Outdoor POS (EAN) 5025232889822 5025232889839 Height mm (inch) 290 (11-7/16) / 619 (24-3/8) 302 (11-29/32) / 619 (24-3/8) (I/D / O/D) Width Unit mm (inch) 799 (31-15/32) / 824 (32-15/32) 1102 (43-13/32) / 824 (32-15/32) (I/D / O/D) Depth...
  • Page 17 Model CS-RZ60VKRW CS-RZ71VKRW Indoor POS (EAN) 5025232889778 5025232889785 Model CU-RZ60VKR CU-RZ71VKR Outdoor POS (EAN) 5025232889846 5025232889853 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. 0.98 6.00 6.60 0.98...
  • Page 18 Model CS-RZ60VKRW CS-RZ71VKRW Indoor POS (EAN) 5025232889778 5025232889785 Model CU-RZ60VKR CU-RZ71VKR Outdoor POS (EAN) 5025232889846 5025232889853 Type Cross-flow Fan Cross-flow Fan Material ASG33 ASG33 Motor Type DC / Transistor (8 poles) DC / Transistor (8 poles) Input Power Output Power Cool Heat Cool...
  • Page 19 Model CS-RZ60VKRW CS-RZ71VKRW Indoor POS (EAN) 5025232889778 5025232889785 Model CU-RZ60VKR CU-RZ71VKR Outdoor POS (EAN) 5025232889846 5025232889853 Height mm (inch) 302 (11-29/32) / 619 (24-3/8) 302 (11-29/32) / 695 (27-3/8) (I/D / O/D) Width Unit mm (inch) 1102 (43-13/32) / 824 (32-15/32) 1102 (43-13/32) / 875 (34-15/32) (I/D / O/D) Depth...
  • Page 20 Model CS-RZ80VKR Indoor POS (EAN) 5025232889792 Model CU-RZ80VKR Outdoor POS (EAN) 5025232889860 Performance Test Condition Phase, Hz Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. 2.30 8.00 9.00 2.30 8.00 9.00 Capacity BTU/h 7840 27300 30700 7840 27300 30700 Kcal/h 1980...
  • Page 21 Model CS-RZ80VKR Indoor POS (EAN) 5025232889792 Model CU-RZ80VKR Outdoor POS (EAN) 5025232889860 Type Cross-flow Fan Material ASG33 Motor Type DC / Transistor (8 poles) Input Power Output Power Cool Heat Cool Heat Cool 1160 Speed Heat 1190 Cool 1350 Heat 1390 Cool 1400...
  • Page 22 Model CS-RZ80VKR Indoor POS (EAN) 5025232889792 Model CU-RZ80VKR Outdoor POS (EAN) 5025232889860 Height (ID / OD) mm (inch) 302 (11-29/32) / 795 (31-5/16) Unit Width (ID / OD) mm (inch) 1102 (43-13/32) / 875 (34-15/32) Depth (ID / OD) mm (inch) 244 (9-5/8) / 320 (12-5/8) Dimension Height (ID / OD)
  • Page 23 Example: The indoor units’ combination below is possible to connect to CU-2Z52VBR. (Total nominal capacity of indoor units is between 3.2kW to 7.7kW) 1) Two CS-RZ25VKRW only. (Total nominal cooling capacity is 5.0kW) Remarks for CU-3Z54VBR 1. At least two indoor units must be connected.
  • Page 24 ● ● ● ● ● ● ● ● ● 2.0kW CS-MRZ20VKR ● ● ● ● ● ● ● ● ● CS-RZ25VKRW 2.5kW CS-Z25UD3RAW ● ● ● ● ● ● ● ● ● CS-Z25UB4RAW CS-RZ35VKRW CS-Z35UD3RAW 3.5kW ● ● ● ●...
  • Page 25: Features

    4. Features  Inverter Technology Wider output power range Energy saving Quick Cooling Quick Heating More precise temperature control  Environment Protection Non-ozone depletion substances refrigerant (R32)  Long Installation Piping Long piping up to 20 meters (RZ25/35/42VK) and 30 meters (RZ50/60/71/80VK) during single split connection only ...
  • Page 26: Location Of Controls And Components

    5. Location of Controls and Components Indoor Unit Anti-bacterial filter Aluminium fin Front panel Auto OFF/ON button Use when remote control is misplaced Horizontal airflow or a malfunction occurs. direction louver Indicator Manually adjustable. POWER Vertical airflow TIMER direction louver Powerful Sunlight Sensor Do not adjust...
  • Page 27: Remote Control

    Remote Control Transmitter Transmitter OFF/ON OFF/ON Powerful/Quiet operation Powerful/Quiet operation ECO operation ECO operation Operation mode Airflow direction adjustment Operation mode Airflow direction adjustment Fan speed selection Fan speed selection Temperature setting Temperature setting Timer setting Timer setting Clock setting Clock setting RZ25VKRW, RZ35VKRW, RZ42VKRW RZ50VKRW, RZ60VKRW, RZ71VKRW, RZ80VKR...
  • Page 28: Dimensions

    6. Dimensions Indoor Unit 6.1.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW <Top View> <Side View> <Front View> <Side View> Air intake direction Air outlet Left piping direction Right piping hole <Bottom View> hole <Remote Control> 92.8 <Rear View> 41-61 <Remote Control Holder> Gas side Liquid side Relative position between the indoor unit and the installation plate <Front View>...
  • Page 29 6.1.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR <Top View> <Side View> <Front View> <Side View> Air intake 1102 direction Air outlet Left piping Right piping direction hole <Bottom View> hole <Remote Control> <Rear View> 41-61 <Remote Control Holder> Gas side 63.5 Liquid side Relative position between the indoor unit and the installation plate <Front View>...
  • Page 30: Outdoor Unit

    Outdoor Unit 6.2.1 CU-RZ25VKR CU-RZ35VKR <Top View> Space necessary for installation 67.6 104.7 104.9 60.5 100 mm 100 mm 1000 mm Anchor Bolt Pitch 320 x 570 2-way valve at Liquid side <Side View> (High Pressure) <Side View> <Front View> 3-way valve at Gas side (Low Pressure)
  • Page 31 6.2.3 CU-RZ71VKR <Top View> Space necessary for installation (131) 34.7 100 mm 100 mm 1000 mm Anchor Bolt Pitch 360.5 × 613 2-way valve at Liquid side (High Pressure) 3-way valve at Gas side (Low Pressure) <Front View> <Side View> <Side View>...
  • Page 32 6.2.4 CU-RZ80VKR <Top View> Space necessary for installation 27.5 100mm 100mm 1000mm Anchor Bolt Pitch 360.5 × 613 <Side View> <Side View> <Front View> 3-way valve at Gas side (Low Pressure) 2-way valve at Liquid side Unit : mm (High Pressure) <Chassis>...
  • Page 33: Refrigeration Cycle Diagram

    7. Refrigeration Cycle Diagram CS-RZ25VKRW CU-RZ25VKR CS-RZ35VKRW CU-RZ35VKR LIQUID DISCHARGE EXPANSION SIDE MUFFLER VALVE STRAINER 2-WAY VALVE PIPE TEMP. PIPE SENSOR TEMP. INTAKE SENSOR 2 TEMP. SENSOR INTAKE PIPE TEMP. TEMP. SENSOR SENSOR 1 HEAT EXCHANGER (CONDENSER) HEAT EXCHANGER (EVAPORATOR)
  • Page 34: Cs-Rz42Vkrw Cu-Rz42Vkr

    CS-RZ42VKRW CU-RZ42VKR CS-RZ50VKRW CU-RZ50VKR CS-RZ60VKRW CU-RZ60VKR CS-RZ71VKRW CU-RZ71VKR CS-RZ80VKR CU-RZ80VKR INDOOR OUTDOOR RECEIVER LIQUID (FOR RZ71/80VKR EXPANSION SIDE ONLY) VALVE STRAINER PIPE TEMP. 2-WAY DISCHARGE SENSOR VALVE MUFFLER PIPE (FOR RZ50VKR TEMP. ONLY) SENSOR 1 INTAKE TEMP. TEMP. SENSOR SENSOR PIPE TEMP.
  • Page 35: Block Diagram

    8. Block Diagram CS-RZ25VKRW CU-RZ25VKR CS-RZ42VKRW CU-RZ42VKR...
  • Page 36: Cs-Rz35Vkrw Cu-Rz35Vkr

    CS-RZ35VKRW CU-RZ35VKR...
  • Page 37: Cs-Rz50Vkrw Cu-Rz50Vkr Cs-Rz60Vkrw Cu-Rz60Vkr Cs-Rz71Vkrw Cu-Rz71Vkr

    CS-RZ50VKRW CU-RZ50VKR CS-RZ60VKRW CU-RZ60VKR CS-RZ71VKRW CU-RZ71VKR...
  • Page 38: Cs-Rz80Vkr Cu-Rz80Vkr

    CS-RZ80VKR CU-RZ80VKR...
  • Page 39: Wiring Connection Diagram

    9. Wiring Connection Diagram Indoor Unit 9.1.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW TERMINAL FUSE301 HAJEM-A AC306 BOARD T3.15A L250V (WHT) (BLK) AC303 (WHT) AC304 NOISE FILTER (RED) CIRCUIT UP DOWN TEMP. FUSE LOUVER MOTOR 102°C 250V 4.5A G301 COMMUNICATION (OUTER) CIRCUIT (GRN)
  • Page 40 9.1.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR 1 CN–CNT HAJEM-A (WHT) (WHT) TERMINAL BOARD AC306 (BLK) SW01 FUSE301 T3.15A L250V AC303 (WHT) NOISE FILTER UP DOWN CIRCUIT LOUVER MOTOR (OUTER) AC304 (RED) TEMP. FUSE 102°C (3A) LEFT RIGHT G301 (GRN) LOUVER MOTOR GROUNDING COMMUNICATION TERMINAL...
  • Page 41: Outdoor Unit

    Outdoor Unit 9.2.1 CU-RZ25VKR CU-RZ42VKR REMARKS YELLOW BLU : BLUE (YEL) OR T(W) BLK : BLACK SINGLE PHASE POWER SUPPLY TO INDOOR UNIT BLUE WHT : WHITE (BLU) (RED) RED : RED OR S(V) OR R(U) YLW : YELLOW (TRADEMARK) GRY : GRAY TERMINAL COMPRESSOR TERMINAL...
  • Page 42 9.2.2 CU-RZ35VKR YELLOW (YEL) OR T(W) REMARKS BLU : BLUE BLK : BLACK SINGLE PHASE POWER SUPPLY TO INDOOR UNIT WHT : WHITE RED : RED BLUE YLW : YELLOW (RED) (BLU) GRY : GRAY OR R(U) OR S(V) GRN : GREEN TERMINAL TRADEMARK PNK : PINK...
  • Page 43 9.2.3 CU-RZ50VKR CU-RZ60VKR CU-RZ71VKR YELLOW (YEL) OR T(W) REMARKS SINGLE PHASE BLU : BLUE POWER SUPPLY BLK : BLACK TO INDOOR UNIT WHT : WHITE RED : RED BLUE YLW : YELLOW (RED) (BLU) GRY : GRAY OR R(U) OR S(V) GRN : GREEN TRADEMARK TERMINAL...
  • Page 44 9.2.4 CU-RZ80VKR REACTOR YELLOW (YLW) TO INDOOR UNIT SINGLE PHASE POWER SUPPLY REMARKS : BLUE : BROWN BLUE TERMINAL TERMINAL : ORANGE : BLACK (BLU) (RED) BOARD BOARD : YELLOW : WHITE CONNECTOR (TRADEMARK) : GRAY : RED WHITE YLW/GRN COMP.
  • Page 45: Electronic Circuit Diagram

    10. Electronic Circuit Diagram 10.1 Indoor Unit 10.1.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW...
  • Page 46 10.1.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR...
  • Page 47: Outdoor Unit

    10.2 Outdoor Unit 10.2.1 CU-RZ25VKR CU-RZ42VKR SINGLE PHASE POWER SUPPLY TO INDOOR UNIT TERMINAL REACTOR BOARD RAT2 RAT1 (GRY) (GRY) FUSE105 (15A 250V) DATA R206 R205 (RED) 15.8k OUTDOOR AIR TEMP. SENSOR (THERMISTOR) AC-BLK NOISE FILTER CIRCUIT (BLK) COMMUNICATION VJP15 t°...
  • Page 48 10.2.2 CU-RZ35VKR SINGLE PHASE POWER SUPPLY TO INDOOR UNIT TERMINAL REACTOR BOARD RAT2 RAT1 DATA (GRY) (GRY) (RED) COMMUNICATION CIRCUIT FUSE 2 FUSE 3 (20A 250V) (20A 250V) 15.8k FUSE 103 AC-BLK *R468 (20A 250V) (BLK) PFC CIRCUIT NOISE FILTER 220u CIRCUIT AC-WHT...
  • Page 49 10.2.3 CU-RZ50VKR CU-RZ60VKR CU-RZ71VKR REACTOR SINGLE PHASE POWER SUPPLY TO INDOOR UNIT RAT2 RAT1 (GRY) (GRY) TERMINAL BOARD 15.8k DATA (RED) 220u FUSE 2 FUSE 3 COMMUNICATION CIRCUIT PFC CIRCUIT FUSE 103 AC-BLK (25A 250V) (BLK) OUTDOOR AIR TEMP. SENSOR (THERMISTOR) NOISE FILTER t°...
  • Page 50 10.2.4 CU-RZ80VKR REACTOR TO INDOOR UNI T SINGLE PHASE POWER SUPP LY TERMINA L TERMINA L CONNEC TOR BOARD BOARD WHITE YLW/GRN L2-I L2-0 ACN1 ACL1 COM3 ELECTRONIC CONTROLLER (GRAY) (BLACK) (WHITE) (BLACK) (RED) CN-COM CN-COM (MAIN) (YELLOW) (YELLOW) FUSE3 R425 R159 R426...
  • Page 51: Printed Circuit Board

    11. Printed Circuit Board 11.1 Indoor Unit 11.1.1 Main Printed Circuit Board 11.1.1.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW AC304 AC303 G301 AC306 CN-FM CN-STM1 CN-STM3 HAJEM-A SW01 CN-RMT CN-CNT CN-TH JP1 (Random Auto Restart Enable/Disable) CN-DISP...
  • Page 52 11.1.1.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR AC304 AC303 G301 AC306 CN-FM CN-CNT CN-STM2 CN-STM3 HAJEM-A CN-STM1 CN-RMT CN-RCV CN-TH JP1 (Random Auto Restart Enable/Disable) CN-DISP...
  • Page 53 11.1.2 Indicator and Receiver Printed Circuit Board 11.1.2.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW LED204 LED202 LED203 LED201 CN-DISP 11.1.2.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR LED205 LED203 LED201 LED202 LED206 LED204 CN-DISP...
  • Page 54: Outdoor Unit

    11.2 Outdoor Unit 11.2.1 Main Printed Circuit Board 11.2.1.1 CU-RZ25VKR CU-RZ42VKR POWER TRANSISTOR (IPM) RAT2 RAT1 CN-V1 CN-MTR1 CN-TH CN-HOT CN-TANK CN-DEMAND CN-STM DATA AC-BLK AC-WHT...
  • Page 55 11.2.2 CU-RZ35VKR POWER TRANSISTOR (IPM) RAT1 CN-MTR2 RAT2 CN-MTR1 CN-TH1 CN-DEMAND CN-TANK CN-STM CN-HOT AC-WHT DATA CN-V1 AC-BLK...
  • Page 56 11.2.2.1 CU-RZ50VKR CU-RZ60VKR CU-RZ71VKR POWER TRANSISTOR (IPM) CN-MTR2 CN-MTR1 CN-TH1 CN-DEMAND CN-TANK CN-HOT CN-STM AC-WHT DATA CURRENT TRANSFORMER AC-BLK (CT) CN-V1...
  • Page 57 11.2.2.2 CU-RZ80VKR POWER TRANSISTOR (IPM) AC-WHT CURRENT TRANSFORMER (CT) AC-BLK CN-HOT CN-V1 CN-COM CN-DEMAND CN-FM CN-TANK CN-TH1 CN-EV...
  • Page 58 11.2.3 Demand Control Printed Circuit Board 11.2.3.1 CU-RZ25VKR CU-RZ35VKR CU-RZ42VKR CU-RZ50VKR CU-RZ60VKR CU-RZ71VKR CN-DEMAND CN-OPT CN-PWR AC_GND 11.2.3.2 CU-RZ80VKR CN-WHT CN-BLK CN-COM CN-DEMAND CN-OPT CN-PWR...
  • Page 59: Installation Instruction

    12. Installation Instruction 12.1 Select the Best Location 12.1.2 Indoor Unit Installation Diagram 12.1.1 Indoor Unit o i t o i t up drain hose (Front side)  Do not install the unit in excessive oil fume area Right Right such as kitchen, workshop and etc.
  • Page 60: Indoor Unit

    12.2 Indoor Unit 12.2.1 How to Fix Installation Plate The mounting wall shall be strong and solid enough to prevent it from vibration. Ceiling Wall Wall More than 1 More than 1 More Indoor unit 2 screw than 2 Installation 222 mm plate 1 184 mm...
  • Page 61 12.2.2 To Drill a Hole in the Wall and Install a Sleeve of Piping Insert the piping sleeve to the hole. Wall Fix the bushing to the sleeve. Indoor Outdoor Cut the sleeve until it extrudes about 15 mm 15 mm from the wall.
  • Page 62 12.2.3 Indoor Unit Installation ● Do not turn over the unit without it’s shock absorber during pull out the piping. It may cause intake grille damage. ● Use shock absorber during pull out the piping to protect the intake grille from damage. Piping Piping Intake grille...
  • Page 63 Exchange the drain hose and the cap Rear view for left piping installation Connection cable Piping More than 950mm Drain hose (1/2 ~ 1.75HP) or 1150mm (2.0 ~ 3.0HP) Drain hose Connection cable Drain cap Drain hose Adjust the piping slightly downwards.
  • Page 64 Secure the connection cable onto the control board with the holder. Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively. Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason. Terminal Board Tape Earth Wire...
  • Page 65 12.2.5 Connect the Piping 12.2.5.1 Connecting the Piping to Indoor For connection joint of all models Additional Precautions For R32 Models when Please make flare after inserting flare nut (locate at connecting by flaring at indoor side joint portion of tube assembly) onto the copper pipe. (In case of using long piping) Ensure to do re-flaring of pipes before connecting to units to avoid leaking...
  • Page 66 12.2.5.3 Connecting the Piping to Outdoor Multi Decide piping length and then cut by using pipe cutter. Liquid side Remove burrs from cut edge. Make flare after inserting the Hall Union Flare Nut flare nut (locate at valve) onto the copper pipe. Align center Auxiliary pipe Connection pipe (male side)
  • Page 67 12.2.8 Check the Drainage  Open front panel and remove air filters. (Drainage checking can be carried out without removing the front grille.)  Pour a glass of water into the drain tray-styrofoam.  Ensure that water flows out from drain hose of the indoor unit.
  • Page 68: Select The Best Location

    12.3 Select the Best Location 12.3.1 Outdoor Unit  If an awning is built over the unit to prevent direct Power supply cable ( ) sunlight or rain, be careful that heat radiation from the condenser is not obstructed. Connection cable ( ) ...
  • Page 69: Outdoor Unit

    12.4 Outdoor Unit 12.4.1 Install the Outdoor Unit  After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm). When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand firmly with bolt or nails.
  • Page 70 AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM 12.4.3 Air Tightness Test on the Refrigerating System Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging. ...
  • Page 71 12.4.4 Connect the Cable to the Outdoor Unit Remove the control board cover from the unit Note: by loosening the screw.  Isolating Devices (Disconnecting means) should Cable connection to the power supply through have minimum 3.0 mm contact gap. Isolating Devices (Disconnecting means).
  • Page 72 12.4.5 Piping Insulation Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap the insulated piping end to prevent water from going inside the piping. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM with thickness 6 mm or above.
  • Page 73: Wired Remote Controller Installation Manual

    12.5 Wired Remote Controller Installation Manual 12.5.1 Safety Precautions  Read the following “SAFETY PRECAUTIONS” carefully before installation.  Electrical work must be installed by a licensed electrician.  The caution items stated here must be followed because these important contents are related to safety. The meaning of each indication used is as below.
  • Page 74 12.5.2 Attached Accessories Name Diagram Remark Remote controller Remote controller cable Length (9.9 m) Screw Installing the remote controller to an outlet box (M4 machine pitched – 30 mm) (embedded cable) Screw Installing the remote controller to the wall (M4 self tapping – 14 mm) (exposed cable) Remote controller cable holder Holder for remote controller cable at control board...
  • Page 75 Embed an outlet box (JIS C 8336) into the wall. Outlet box may be purchased separately. Medium-sized square outlet box (obtain locally) Part No. DS3744 (Panasonic Co., Ltd.) or equivalent. Secure the remote controller lower case to the outlet box with the two accessory screws 3. Make sure that the lower case is flat against the wall at this time, with no bending.
  • Page 76 B. If Remote Controller Cable is Exposed Install the remote controller lower case to the wall with the two accessory screws 4. Fasten the screws properly until screw head is lower than the rib and reach the base of remote controller lower case to ensure they do not damage the PCB inside the remote controller 1.
  • Page 77 12.5.5 Connecting the Remote Controller Cable to Indoor Unit CAUTION Be sure to turn off the main power before installing and connecting the remote controller. Otherwise, it will cause the electrical shock. Open front grille complete Front grille complete (Please refer HOW TO TAKE OUT FRONT GRILLE).
  • Page 78: Installation And Servicing Air Conditioner Using R32

    13. Installation and Servicing Air Conditioner using R32 13.1 About R32 Refrigerant For air conditioning refrigerants such as R410A, the refrigerants were collected back in order to prevent their air dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required.
  • Page 79 2. Characteristic of Pressure As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is necessary to do installation and service using high-pressure tools and components.
  • Page 80: Refrigerant Piping Installation • Tools Used In Services

    13.3 Refrigerant piping installation • Tools used in services 13.3.1 Required Tools R32 refrigerant air conditioners use the common parts as R410A air conditioners for two-way valves and three-way valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength, the size of pipe flaring, and the size of flare nuts as R410A.
  • Page 81 3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses In order to strengthen the compressive strength, the diameters of wrenches change depending on the flare nut sizes. Torque wrenches Differences in charging hoses Differences in torque wrenches (common R410A) Normal 5.1 MPa 3.4 MPa...
  • Page 82 7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink, refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that the usage of existing HFC detectors is possible, but in might subject to change according to the international order to detect more accurately, we recommend to...
  • Page 83 11. Tools used for refrigerant piping installations and services Tools for R410A Common with R32 Possibility of usage for R22 ○ ○ Pipe cutters, reamers or scrapers ○ ○ Flare tools (clutch type) ○ ○ Torque wrench (1/4, 3/8) ○ ×...
  • Page 84: New Installation, Relocation, Repairing Of Refrigerant Cycle System The Procedures

    13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The Procedures Relocation Repairing refrigerant cycle Installation Indoor / outdoor units and piping Pump down Refrigerant recovery • Displacing pipes and wires, and displacing indoor / outdoor units Prevention of impurity •...
  • Page 85: Piping Installation Of R32

    13.5 Piping installation of R32 13.5.1 Pipe materials used and flaring Copper pipes are used for refrigerant piping. Pipes Pipe thickness which comply with JIS Regulations need to be used. Room air conditioners which use R410A and R32 O and OL materials Thickness (mm) have higher pressure;...
  • Page 86: Installation, Relocation, And Service

    13.6 Installation, Relocation, and Service 13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using vacuum pump (From the point of view of global environment protection, do not release CFCs into the atmosphere during installation work) 1.
  • Page 87 13.6.2 Process of refrigerant recovery 1. Connect the center charging hose of manifold gauge to the in-let side of recovery device. 2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose (charging hose).
  • Page 88 13.6.3 Relocation 1. Removing the air conditioning unit a) Recovery of outdoor unit refrigerant by pumping down Press “forced cooling button” (as a general rule, since 1998 the name of cooling testing button is changed, and this name is unified within the air conditioning industry), and then you are able to start cooling operation in which the room temperature is low, and you can recover the refrigerant from the outdoor unit.
  • Page 89 13.6.6 Re-insertion of refrigerant in service When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount. 1. Attach charging hose (blue) to the service port of the outdoor unit. 2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves. 3.
  • Page 90: Repairing Of Refrigerant Cycle / Brazing Point

    13.7 Repairing of refrigerant cycle / Brazing point 13.7.1 Preparation for repairing of refrigerant cycle / brazing Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
  • Page 91 2. Cylinder without adjustment valve side gauge pressure is adjusted by the adjuster. Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the cylinder. Caution: Do not attach oil component on the connection port of the adjuster. Especially, use an oxygen cylinder adjuster which is no oil substance type.
  • Page 92 13.7.5 Types of flame Types of flame change based on the proportion of propane and oxygen. [Neutral Flame] Perform brazing with this flame (This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed metals) White core flame 10 ~ 15 mm...
  • Page 93 13.7.7 Selection of brazing material Use BAg brazing material (silver solder) to increase the welding performance. Tensile strength Composition of ingredients (%) Temperature (°C) Characteristics (Reference) Category Standard Brazing Base Number Solidus Liquidus Kgf•cm applications temp material Liquidity is good at low temperature, 49.0 14.5...
  • Page 94 13.7.10 Checking of brazing (insert) points 1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm If dirt or oil is attached on the brazing point, the brazing filler metal does not reach to junction, and Inner diameter ø6.45 it may cause poor welding.
  • Page 95 Melting temperature of copper • • • • • • • Approx. 1083°C Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing temperature in the following manner.
  • Page 96: Reference> Analysis Method For No Error Code, No Cooling / No Warming

    13.8 <Reference> Analysis method for no error code, no cooling / no warming 13.8.1 Preparation for appropriate diagnosis In order to obtain appropriate operation characteristics, minimum 15 minutes or more operation time [testing operation (rated operation)] is required. 1. Method of rated operation (rated operation) For the models which have two buttons of “emergency operation and forced cooling operation”, press forced cooling button once.
  • Page 97 1. Measuring temperature 1) Indoor unit suction temperature, release temperature, temperature difference, → Measure by thermometer 2) 2-way valve pipe temperature in cooling mode is low temperature (benchmark:5 ~ 10°C), in heating mode is medium temperature (benchmark:25 ~ 35°C). 3) 3-way valve pipe temperature in cooling mode is low temperature (benchmark:7 ~ 15°C) in heating mode is high temperature (benchmark:38 ~ 50°C).
  • Page 98: Operation And Control

    14. Operation and Control 14.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
  • Page 99 14.1.5 Automatic Operation  This mode can be set using remote control and the operation is decided by remote control setting temperature, remote control operation mode and indoor intake air temperature.  During operation mode judgment, indoor fan motor (with speed of Lo-) is running for 30 seconds to detect the indoor intake air temperature.
  • Page 100: Indoor Fan Motor Operation

    14.2 Indoor Fan Motor Operation 14.2.1 Basic Rotation Speed (rpm) A. Basic Rotation Speed (rpm) i. Manual Fan Speed [Cooling, Dry, Fan]  Fan motor’s number of rotation is determined according to remote control setting. Remote control ○ ○ ○ ○...
  • Page 101: Outdoor Fan Motor Operation

    14.3 Outdoor Fan Motor Operation Outdoor fan motor is operated with one fan speed only. It starts when compressor starts operation and it stops 30 seconds after compressor stops operation. Compressor: Fan Speed Outdoor Fan: 30 sec 14.4 Airflow Direction ...
  • Page 102 2. Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to close position.
  • Page 103: Quiet Operation (Cooling Mode/Cooling Area Of Dry Mode)

    14.4.3 Horizontal Airflow (RZ50/60/71/80VK)  Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below.
  • Page 104: Quiet Operation (Heating)

    14.6 Quiet Operation (Heating)  Purpose To provide quiet heating operation compare to normal operation.  Control condition Quiet operation start condition  When “QUIET” button at remote control is pressed. Quiet operation stop condition  When one of the following conditions is satisfied, quiet operation stops: ...
  • Page 105: Auto Restart Control

    14.9 Auto Restart Control  When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power supply resumes.
  • Page 106: Demand Control

    Example of wiring: Core HAJEM-A 240 mm Indoor Unit (XH type) Max 1900 mm #A K1KA04AA0347 (Maker: JST; Maker code: B4B-XHTV4) #B Maker: JST; Maker code: XHP-4 Note: The wire length from indoor unit to the external interface must be within 1.9 meters. The wire must be double insulation type and a ferrite core to be added to reduce noise.
  • Page 107: Operation Control (For Multi Split Connection)

    15. Operation Control (For Multi Split Connection) During multi split connection, indoor unit’s operation controls are same with single split connection unless specified in this chapter. 15.1 Cooling Operation 15.1.1 Thermostat Control  Capability supply to indoor unit is OFF (Expansion valve closed) when Intake Air Temperature — Internal setting temperature <...
  • Page 108: Automatic Operation

    15.4 Automatic Operation  This mode can be set using remote control and the operation is decided by remote control setting temperature, remote control operation mode, indoor intake and outdoor air temperature.  During operation mode judgment, indoor fan motor (with speed of -Lo) and outdoor fan motor are running for 30 seconds to detect the indoor intake and outdoor air temperature.
  • Page 109: Protection Control

    16. Protection Control 16.1 Protection Control for All Operations 16.1.1 Restart Control (Time Delay Safety Control)  The Compressor will not turn on within 3 minutes from the moment operation stops, although the unit is turned on again by pressing OFF/ON button at remote control within this period. ...
  • Page 110 16.1.4 Compressor Overheating Prevention Control  Instructed frequency for compressor operation will be regulated by compressor discharge temperature. The changes of frequency are as below.  If compressor discharge temperature exceeds 103°C, compressor will be stopped, occurs 4 times per 20 minutes, timer LED will be blinking.
  • Page 111: Protection Control For Cooling & Soft Dry Operation

    16.2 Protection Control for Cooling & Soft Dry Operation 16.2.1 Outdoor Air Temperature Control  The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.  This control will begin 1 minute after the compressor starts. ...
  • Page 112: Protection Control For Heating Operation

    16.2.6 Odor Cut Control  To reduce the odor released from the unit. Start Condition  AUTO FAN Speed is selected during COOL or DRY operation.  During freeze prevention control and timer preliminary operation, this control is not applicable. Control content ...
  • Page 113 16.3.3 Overload Protection Control  The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown below.  If the heat exchanger temperature exceeds 60°C, compressor will stop. 60°C Frequency Reduce 55°C 52°C Frequency Limited 49°C 46°C Free Indoor Heat...
  • Page 114: Servicing Mode

    17. Servicing Mode 17.1 Auto OFF/ON Button Auto OFF/ON Auto OFF/ON Auto OFF/ON Button pressed Button pressed Button pressed 5 sec 5 sec Auto Operation Test Run Operation Stop Test Run Operation Stop (Forced Cooling Operation) (Forced Heating Operation) Beep Beep x 2 AUTO OPERATION MODE The Auto operation will be activated immediately once the Auto OFF/ON button is pressed.
  • Page 115: Remote Control Button

    REMOTE CONTROL RECEIVING SOUND OFF/ON MODE The Remote Control Receiving Sound OFF/ON Mode will be activated if the Auto OFF/ON button is pressed continuously for more than 16 seconds (4 “beep” sounds will occur at 16th seconds to identify the Remote Control Receiving Sound Off/On Mode is in standby condition) and press “AC Reset”...
  • Page 116 17.2.6 Special Setting mode LCD display area: Special setting display area (highlighted in color) Function Options (If any) Cannot enter this special setting mode under the following conditions: 1 Operation ON. 2 Under [Real/ON/OFF] time setting mode. To enter zone 1 area: Normal display Enter Zone1 mode...
  • Page 117 Note: The functions described in the table may not be applicable to the model and may subject to change without further notice. Function Options Remark Name A, B, C, D Remote control number selection 1, 2, 3, 4, 5 Solar radiation sensitivity level adjustment [iAUTO-X/iAUTO/iCOMF, Cool &...
  • Page 118: Troubleshooting Guide

    18. Troubleshooting Guide 18.1 Refrigeration Cycle System In order to diagnose malfunctions, make sure that there are no Normal Pressure and Outlet Air Temperature (Standard) electrical problems before inspecting the refrigeration cycle. Gas pressure Outlet air temperature Such problems include insufficient insulation, problem with the (kg/cm (°C) power source, malfunction of a compressor and a fan.
  • Page 119 18.1.1 Relationship Between the Condition of the Air Conditioner and Pressure and Electric Current Cooling Mode Heating Mode Condition of the Electric current Electric current air conditioner Low Pressure High Pressure Low Pressure High Pressure during operation during operation Insufficient refrigerant ...
  • Page 120: Breakdown Self Diagnosis Function

    18.2 Breakdown Self Diagnosis Function 18.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code)  Every press of the button (up or down) will Once abnormality has occurred during operation, increase abnormality numbers and transmit the unit will stop its operation, and Timer LED abnormality code signal to the main unit.
  • Page 121: Error Code Table

    18.3 Error Code Table Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation No memory of failure — Normal operation — — Indoor fan only  Indoor/outdoor wire terminal Indoor/outdoor operation can Indoor/outdoor After operation for ...
  • Page 122 Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation  Check indoor/outdoor Wrong wiring and connection wire and connection Abnormal wiring or — — connecting pipe, expansion pipe piping connection valve abnormality  Expansion valve and lead wire and connector ...
  • Page 123: Self-Diagnosis Method

    18.4 Self-diagnosis Method 18.4.1 H11 (Indoor/Outdoor Abnormal Communication) Malfunction Decision Conditions  During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is checked whether it is normal. Malfunction Caused  Faulty indoor unit PCB.
  • Page 124 18.4.2 H12 (Indoor/Outdoor Capacity Rank Mismatched) Malfunction Decision Conditions  During startup, error code appears when different types of indoor and outdoor units are interconnected. Malfunction Caused  Wrong models interconnected.  Wrong indoor unit or outdoor unit PCBs mounted. ...
  • Page 125 18.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the indoor intake air temperature sensor are used to determine sensor errors. Malfunction Caused  Faulty connector connection. ...
  • Page 126 18.4.4 H15 (Compressor Temperature Sensor Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the outdoor compressor temperature sensor are used to determine sensor errors. Malfunction Caused  Faulty connector connection.  Faulty sensor.
  • Page 127 18.4.5 H16 (Outdoor Current Transformer) Malfunction Decision Conditions  An input current, detected by Current Transformer CT, is below threshold value when the compressor is operating at certain frequency value for 3 minutes. Malfunction Caused  Lack of gas.  Broken CT (current transformer).
  • Page 128 18.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked) Malfunction Decision Conditions  The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm). Malfunction Caused ...
  • Page 129 18.4.7 H23 (Indoor Pipe Temperature Sensor 1 Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger temperature sensor 1 are used to determine sensor errors. Malfunction Caused  Faulty connector connection.
  • Page 130 18.4.8 H24 (Indoor Pipe Temperature Sensor 2 Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger temperature sensor 2 are used to determine sensor errors. Malfunction Caused  Faulty connector connection.
  • Page 131 18.4.9 H25 (nanoe-G Air Purifying System Abnormal) Malfunction Decision Conditions  During standby of cooling and heating operation, nanoe-G breakdown occurs and air conditioner stops operation. Malfunction Caused  Faulty indoor main PCB.  Faulty indoor nanoe-G power module. Troubleshooting When abnormality indication starts again For safety reason and to prevent component breakdown, always switch off the power...
  • Page 132 18.4.10 H27 (Outdoor Air Temperature Sensor Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature sensor are used to determine sensor errors. Malfunction Caused  Faulty connector connection. ...
  • Page 133 18.4.11 H28 (Outdoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor errors. Malfunction Caused  Faulty connector connection. ...
  • Page 134 18.4.12 H30 (Compressor Discharge Temperature Sensor Abnormality) Malfunction Decision Conditions  During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor errors. Malfunction Caused  Faulty connector connection. ...
  • Page 135 18.4.13 H33 (Unspecified Voltage between Indoor and Outdoor) Malfunction Decision Conditions  The supply power is detected for its requirement by the indoor/outdoor transmission. Malfunction Caused  Wrong models interconnected.  Wrong indoor unit and outdoor unit PCBs used.  Indoor unit or outdoor unit PCB defective.
  • Page 136 18.4.14 H59 (Human Activity Sensor Abnormality) Malfunction Decision Conditions  Feedback signal of human activity sensor. Malfunction Caused  Feedback signal is fixed at 0 VDC or 5 VDC continuously for 25 seconds during ECONAVI or AUTO COMFORT operation.  Feedback signal is detected during ECONAVI or AUTO COMFORT off.
  • Page 137 18.4.15 H70 (Light Sensor Abnormality) Malfunction Decision Conditions  Feedback signal of light sensor. Malfunction Caused  Feedback value is 0 VDC continuously. Troubleshooting When abnormality indication starts again. For safety reason and to prevent Check the connector connection: component breakdown, always switch Turn off the power.
  • Page 138 18.4.16 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked) 18.4.16.1 CU-RZ25/35/42/50/60/71VKRW Malfunction Decision Conditions  The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused  Operation stops due to short circuit inside the fan motor winding. ...
  • Page 139 18.4.16.2 CU-RZ80VKR Malfunction Decision Conditions  The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused  Operation stops due to short circuit inside the fan motor winding.  Operation stops due to breaking of wire inside the fan motor.
  • Page 140 18.4.17 H98 (Error Code Stored in Memory and no alarm is triggered / no TIMER LED flashing) Malfunction Decision Conditions  Indoor high pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is operating in heating operation. ...
  • Page 141 18.4.18 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry) Error Code will not display (no Timer LED blinking) but store in EEPROM Malfunction Decision Conditions  Freeze prevention control takes place (when indoor pipe temperature is lower than 2°C). Malfunction Caused ...
  • Page 142 18.4.19 F11 (4-way Valve Switching Failure) Malfunction Decision Conditions  When indoor heat exchanger is cold during heating (except deice) or when indoor heat exchanger is hot during cooling and compressor operating, the 4-way valve is detected as malfunction. Malfunction Caused ...
  • Page 143 18.4.20 F90 (Power Factor Correction Protection) Malfunction Decision Conditions  To maintain DC voltage level supply to power transistor.  To detect high DC voltage level after rectification. Malfunction Caused  During startup and operation of cooling and heating, when Power Factor Correction (PFC) protection circuitry at the outdoor unit main PCB senses abnormal DC voltage level for power transistors.
  • Page 144 18.4.21 F91 (Refrigeration Cycle Abnormality) Malfunction Decision Conditions  The input current is low while the compressor is running at higher than the setting frequency. Malfunction Caused  Lack of gas.  3-way valve close. Troubleshooting When F91 indication happens. For safety reason and to prevent component breakdown, always switch off the power before remove and...
  • Page 145 18.4.22 F93 (Compressor Rotation Failure) Malfunction Decision Conditions  A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit. Malfunction Caused  Compressor terminal disconnect.  Faulty Outdoor PCB.  Faulty compressor. Troubleshooting When F93 indication happens.
  • Page 146 18.4.23 F95 (Outdoor High Pressure Protection: Cooling or Soft Dry) Malfunction Decision Conditions  During operation of cooling or soft dry, when outdoor unit heat exchanger high temperature data is detected by the outdoor unit heat exchanger thermistor. Malfunction Caused ...
  • Page 147 18.4.24 F96 (IPM Overheating) Malfunction Decision Conditions  During operating of cooling and heating, when IPM temperature data (120°C) is detected by the IPM temperature sensor. Multi Models only Compressor Overheating: During operation of cooling and heating, when the compressor OL is activated. Heat Sink Overheating: During operation of cooling and heating, when heat sink temperature data (90°C) is detected by the heat sink temperature sensor.
  • Page 148 18.4.25 F97 (Compress Overheating) Malfunction Decision Conditions  During operation of cooling and heating, when compressor tank temperature data (103°C) is detected by the compressor tank temperature sensor. Malfunction Caused  Faulty compressor tank temperature sensor  2/3 way valve closed ...
  • Page 149 18.4.26 F98 (Input Over Current Detection) Malfunction Decision Conditions  During operation of cooling and heating, when an input over-current (X value in Total Running Current Control) is detected by checking the input current value being detected by current transformer (CT) with the compressor running.
  • Page 150 18.4.27 F99 (DC Peak Detection) Malfunction Decision Conditions During startup and operation of cooling and heating, when inverter DC peak data is received by the outdoor internal DC Peak sensing circuitry. Malfunction Caused  DC current peak due to compressor failure. ...
  • Page 151: Disassembly And Assembly Instructions

    High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 19.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW 19.1.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor Removal Procedures 19.1.1.1...
  • Page 152 5 Detach the Earth wire screw, lead wires AC306 (Black) and AC304 (Red) from the terminal board. 9 Detach connectors as labeled from the electronic controller. Then pull out main controller gently. 8 Pull out the main electronic controller AC303 halfway.
  • Page 153 19.1.1.4 To Remove Control Board 12 Remove 4 screws holding the control board then pull out the control board. Figure 6 19.1.1.5 To Remove Cross Flow Fan and Indoor Fan Motor Figure 7 15 Remove the bearing by pulling it out gently. 14 Remove the 2 screw from the evaporator Figure 8...
  • Page 154 Figure 9 Figure 10...
  • Page 155: Cs-Rz50Vkrw Cs-Rz60Vkrw Cs-Rz71Vkrw Cs-Rz80Vkr

    WARNING  High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 19.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR 19.2.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor Removal Procedures...
  • Page 156 19.2.1.3 To Remove Electronic Controller Detach the Earth wire screw, lead wires AC306 (Black) and AC304 (Red) from the terminal board. Detach connectors as labeled from the Pull out the main electronic controller. Then pull out the mai electronic controller. controller gently.
  • Page 157 19.2.1.5 To Remove Control Board 12 Remove 4 screws holding the control board then pull out the control board. Figure 6 19.2.1.6 To Remove Cross Flow Fan and Indoor Fan Motor Figure 7 Holdfast Remove the screw from the evaporator. Remove the bearing by pulling it out gently.
  • Page 158 Figure 9 Figure 10...
  • Page 159: Outdoor Electronic Controller Removal Procedure

    19.3 Outdoor Electronic Controller Removal Procedure 19.3.1 CU-RZ25VKR CU-RZ35VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove the Control Board as follows: Screws Top Panel Release 3 Terminal Screws Connectors, L, N and Earth Wire Screw.
  • Page 160 19.3.2 CU-RZ42VKR CU-RZ50VKR CU-RZ60VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove the Control Board as follows: Fig. 1 Fig. 4 Remove the 8 screws of the Front Panel. Fig.
  • Page 161 19.3.3 CU-RZ71VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove 2 screws for the plate of Terminal Board Cover. Top Panel Screw Plate of Terminal Board Cover Screws Screws Screws Fig.
  • Page 162 19.3.4 CU-RZ80VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 4 screws of the Top Panel. Remove the Control Board. Fig. 4 Remove the 8 screws of the Electronic Controller. Fig. 1 Remove the 10 screws of the Front Panel. Fig.
  • Page 163: Technical Data

    20. Technical Data Technical data provided are based on the air conditioner running under free frequency. 20.1 Sensible Capacity Chart 20.1.1 CS-RZ25VKRW CU-RZ25VKR Cooling Indoor (°C) Outdoor DB (°C) 2318 2289 477 2424 2424 468 2530 2530 460 2636 2294 451 2782 2629 270 2730 2511 338 2545 2447 415...
  • Page 164 20.1.2 CS-RZ35VKRW CU-RZ35VKR Cooling Indoor (°C) Outdoor DB (°C) 3245 3172 670 3393 3393 657 3542 3542 645 3690 3178 633 3895 3643 379 3823 3479 474 3564 3390 583 3753 2350 671 3758 2652 674 3762 2700 676 3767 2382 678 4345 2818 385 4235 2726 459 4014 2750 576 4243 1488 656 4295 1775 634 4347 1904 612 4399 1764 590 4874 2086 355 4722 2058 435 4445 1995 557 3369 3379 638 3439 3439 639 3509 3509 639 3579 3418 640 3882 3882 386 3750 3750 472 3558 3558 595 3804 2987 663 3776 3293 669 3749 3275 675 3721 2821 681 4351 3348 423 4205 3198 454 4007 3259 640...
  • Page 165 20.1.3 CS-RZ42VKRW CU-RZ42VKR Cooling Indoor (°C) Outdoor DB (°C) 3894 3648 988 4072 3972 970 4250 4145 952 4428 3655 934 4674 4189 560 4587 4001 699 4276 3899 860 4504 2702 990 4509 3104 994 4515 3160 997 4520 2739 1000 5214 3240 568 5081 3135 676 4817 3162 850 5092 1711 968 5154 2077 936 5216 2228 903 5278 2028 870 5849 2399 524 5666 2367 642 5334 2294 822 4043 3886 941 4127 4026 942 4211 4107 943 4295 3931 944 4658 4544 569 4500 4389 696 4270 4165 878 4565 3435 978 4532 3855 987 4499 3834 996 4466 3244 1005 5221 3850 624 5046 3678 670 4808 3748 944...
  • Page 166 20.1.4 CS-RZ50VKRW CU-RZ50VKR Cooling Indoor (°C) Outdoor DB (°C) 4635 4452 1230 4847 4847 1208 5060 5060 1186 5272 4461 1164 5564 5113 697 5461 4883 871 5091 4758 1071 5362 3298 1234 5368 3788 1238 5375 3857 1242 5381 3343 1245 6207 3955 707 6049 3827 843 5734 3860 1059 6062 2088 1206 6136 2535 1165 6210 2719 1125 6284 2476 1084 6963 2928 653 6745 2889 800 6350 2800 1024 4814 4743 1173 4913 4913 1174 5013 5013 1175 5113 4798 1176 5545 5545 709 5357 5357 868 5083 5083 1093 5434 4193 1219 5395 4705 1230 5355 4679 1241 5316 3960 1251 6216 4699 778 6007 4489 834 5724 4574 1177...
  • Page 167 20.1.5 CS-RZ60VKRW CU-RZ60VKR Cooling Indoor (°C) Outdoor DB (°C) 5562 4862 1548 5817 5293 1520 6071 5525 1492 6326 4871 1464 6677 5583 877 6553 5332 1097 6109 5196 1348 6434 3602 1553 6442 4136 1558 6449 4212 1562 6457 3650 1567 7448 4318 890 7259 4179 1060 6881 4215 1333 7274 2280 1518 7363 2768 1467 7452 2970 1416 7541 2703 1364 8356 3198 821 8094 3155 1007 7620 3057 1289 5776 5179 1476 5896 5365 1477 6016 5474 1478 6136 5239 1480 6655 6056 893 6429 5850 1092 6100 5550 1376 6521 4578 1534 6474 5137 1547 6426 5110 1561 6379 4324 1575 7459 5132 979 7209 4902 1050 6869 4995 1481...
  • Page 168 20.1.6 CS-RZ71VKRW CU-RZ71VKR Cooling Indoor (°C) Outdoor DB (°C) 7918 6078 1402 7893 6072 1386 7867 6067 1371 7842 6061 1355 7864 6098 1297 7419 5892 1163 7397 5882 1483 8872 4811 1230 8792 4781 1287 8713 4751 1345 8633 4722 1403 8783 4753 1348 8568 4646 1314 8266 4552 1571 9647 3460 1309 9609 3451 1295 9571 3443 1282 9533 3434 1268 9606 3434 1306 9404 3358 1296 9072 3245 1528 7988 7013 1238 7959 7002 1261 7930 6991 1283 7901 6980 1306 7943 7077 1304 7662 6883 1278 7492 6800 1528 8788 5597 1193 8742 5578 1228 8696 5559 1263 8650 5539 1298 8807 5613 1308 8588 5518 1299 8309 5438 1546...
  • Page 169 20.1.7 CS-RZ80VKR CU-RZ80VKR Cooling Indoor (°C) Outdoor DB (°C) 8922 6447 1587 8893 6441 1570 8865 6435 1552 8836 6429 1535 8860 6468 1469 8360 6250 1317 9997 5103 1392 9907 5071 1458 9817 5040 1523 9727 5008 1588 9896 5041 1527 9655 4928 1489 22 10870 3670 1482 10827 3661 1467 10784 3652 1451 10741 3643 1436 10824 3642 1479 10597 3562 1468 9000 7439 1402 8968 7427 1428 8935 7415 1453 8902 7404 1479 8949 7507 1477 8633 7301 1447 9902 5937 1351 9850 5917 1391 9799 5896 1430 9747 5875 1469 9924 5953 1481 9677 5853 1471...
  • Page 170: Service Data

    - Indoor room temperature: 27°C DryBulb/19°C Wet Bulb - Unit setting: Standard piping length, forced cooling at 16°C, Hi fan - Compressor frequency: Rated for cooling operation - Piping length: 5m - Voltage: 230-240V 21.1.1 CS-RZ25VKRW CU-RZ25VKR Current (A) Outdoor 230V 240V Temperature (°C)
  • Page 171 21.1.2 CS-RZ35VKRW CU-RZ35VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 2.280 2.180 5.000 2.360 2.260 4.500 2.460 2.360 4.000 3.080 2.980 3.500 3.800 3.700 3.000 4.680 4.580 2.500 2.000 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C) (MPa) (Psi)
  • Page 172 21.1.3 CS-RZ42VKRW CU-RZ42VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 3.180 2.980 7.000 6.500 3.290 3.090 6.000 3.430 3.230 5.500 5.000 4.290 4.090 4.500 5.300 5.100 4.000 3.500 6.530 6.330 3.000 2.500 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C)
  • Page 173 21.1.4 CS-RZ50VKRW CU-RZ50VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 5.620 5.520 9.000 5.750 5.650 8.000 4.080 3.980 7.000 5.370 5.270 6.000 6.800 6.700 5.000 8.590 8.490 4.000 3.000 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C) (MPa) (Psi)
  • Page 174 21.1.5 CS-RZ60VKRW CU-RZ60VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 6.770 6.570 12.000 6.930 6.730 10.000 4.920 4.720 8.000 6.470 6.270 6.000 8.200 8.000 4.000 10.360 10.160 2.000 0.000 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C) (MPa) (Psi)
  • Page 175 21.1.6 CS-RZ71VKRW CU-RZ71VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 5.540 5.340 14.000 12.000 5.770 5.570 10.000 5.960 5.760 8.000 7.890 7.690 6.000 9.900 9.700 4.000 12.050 11.850 2.000 0.000 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C) (MPa)
  • Page 176 21.1.7 CS-RZ80VKR CU-RZ80VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 6.660 6.260 16.000 14.000 6.940 6.540 12.000 7.160 6.760 10.000 9.480 9.080 8.000 6.000 11.900 11.500 4.000 14.480 14.080 2.000 0.000 Outdoor Temperature (℃) 230V 240V Outdoor Lo Pressure Lo Pressure Temperature (°C) (MPa)
  • Page 177: Heat Mode Outdoor Air Temperature Characteristic

    - Indoor room temperature: 20°C DryBulb/-°C Wet Bulb - Unit setting: Standard piping length, forced heating at 30°C, Hi fan - Compressor frequency: Rated for Heating operation - Piping length: 5m - Voltage: 230-240V 21.2.1 CS-RZ25VKRW CU-RZ25VKR Current (A) Outdoor 230V 240V Temperature (°C)
  • Page 178 21.2.2 CS-RZ35VKRW CU-RZ35VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 4.500 2.890 2.790 3.300 3.200 4.000 3.550 3.450 3.800 3.700 3.500 4.430 4.330 3.000 2.500 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 179 21.2.3 CS-RZ42VKRW CU-RZ42VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 7.000 4.570 4.470 6.500 5.210 5.110 5.600 5.500 6.000 6.000 5.900 5.500 7.000 6.900 5.000 4.500 4.000 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 180 21.2.4 CS-RZ50VKRW CU-RZ50VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 10.000 5.290 5.190 5.630 5.530 9.000 6.340 6.240 8.000 6.900 6.800 7.000 9.620 9.520 6.000 5.000 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 181 21.2.5 CS-RZ60VKRW CU-RZ60VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 12.000 6.440 6.240 11.000 6.850 6.650 7.720 7.520 10.000 8.400 8.200 9.000 11.340 11.140 8.000 7.000 6.000 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 182 21.2.6 CS-RZ71VKRW CU-RZ71VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 13.000 6.980 6.680 12.000 7.420 7.120 11.000 8.370 8.070 10.000 9.100 8.800 9.000 12.690 12.390 8.000 7.000 6.000 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 183 21.2.7 CS-RZ80VKR CU-RZ80VKR Current (A) Outdoor 230V 240V Temperature (°C) 230V 240V 16.000 9.740 9.340 15.000 10.350 9.950 14.000 11.680 11.280 13.000 12.700 12.300 12.000 15.240 14.840 11.000 10.000 9.000 -16 -14 -12 -10 -8 -6 -4 -2 0 8 10 12 14 16 18 20 22 24 Outdoor Temperature(℃)...
  • Page 184: Piping Length Correction Factor

    21.3 Piping Length Correction Factor The characteristic of the unit has to be corrected in accordance with the piping length. 21.3.1 CS-RZ25VKRW CU-RZ25VKR CS-RZ35VKRW CU-RZ35VKR CS-RZ42VKRW CU-RZ42VKR 1.02 Cooling Capacity 1.00 1.0119 1.0000 0.98 0.9792 0.96 0.9550 0.94 0.9085 0.92 0.90...
  • Page 185 21.3.2 CS-RZ50VKRW CU-RZ50VKR CS-RZ60VKRW CU-RZ60VKR CS-RZ71VKRW CU-RZ71VKR CS-RZ80VKR CU-RZ80VKR 1.03 Cooling Capacity 1.0159 1.01 1.0000 0.9889 0.99 0.9800 0.9646 0.97 0.951634 0.95 Pipe Length (m) 1.01 Heating Capacity 1.00 1.0056 0.99 1.0000 0.9831 0.98 0.9728 0.97 0.9641 0.96 0.9377 0.95 0.94 0.93 0.92...
  • Page 186: Exploded View And Replacement Parts List

    22. Exploded View and Replacement Parts List 22.1 Indoor Unit 22.1.1 CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW CWH5 5025J CWH5 5051J CS-RZ25VKRW CS-RZ35VKRW CS-RZ42VKRW 49612 49613 49611 -068 -068 -069 49611 49612 49613 -068 -068 -069 Note The above exploded view is for the purpose of parts disassembly and replacement.
  • Page 187 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ25VKRW CS-RZ35VKRW REMARK CHASSIS COMPLETE ACXD50C00440 ← FAN MOTOR L6CBYYYL0195 ← CROSS-FLOW FAN COMPLETE CWH02C1159 ← BEARING ASSY CWH64K1006 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C02750 ACXB30C24420 FLARE NUT (LIQUID) CWT251048 ←...
  • Page 188 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ25VKRW CS-RZ35VKRW REMARK SHOCK ABSORBER (LEFT) ACXG70-01020 ← SHOCK ABSORBER (RIGHT) ACXG70-01030 ← C. C. CASE ACXG50-48660 ← MODEL LABEL ACXF85-06880 ACXF85-06890 (NOTE)  All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
  • Page 189 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ42VKRW REMARK CHASSIS COMPLETE ACXD50C00440 FAN MOTOR L6CBYYYL0195 CROSS-FLOW FAN COMPLETE CWH02C1159 BEARING ASSY CWH64K1006 SCREW - CROSS-FLOW FAN CWH551146 EVAPORATOR ACXB30C24430 FLARE NUT (LIQUID) CWT251048 FLARE NUT (GAS) CWT251032 CONTROL BOARD CASING ACXH10-00870 TERMINAL BOARD COMPLETE ACXA28C00260...
  • Page 190 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ42VKRW REMARK SHOCK ABSORBER (LEFT) ACXG70-01020 SHOCK ABSORBER (RIGHT) ACXG70-01030 C. C. CASE ACXG50-48660 MODEL LABEL ACXF85-06900 (NOTE)  All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).  “O” marked parts are recommended to be kept in stock.
  • Page 191 22.1.2 CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR CWH 55025J CWH 55051J CS-RZ50VKRW CS-RZ60VKRW CS-RZ71VKRW CS-RZ80VKR 49614 49615 49616 49617 -069 -069 -069 -069 49614 49615 49616 49617 -069 -069 -069 -069 Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 192 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ50VKRW CS-RZ60VKRW REMARK CHASSIS COMPLETE ACXD50C01590 ← FAN MOTOR L6CBYYYL0193 ← CROSS-FLOW FAN COMPLETE CWH02C1136 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C02760 ACXB30C24650 PARTICULAR PIECE CWD933067B ←...
  • Page 193 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ50VKRW CS-RZ60VKRW REMARK ACXG86-00130 ← SHOCK ABSORBER (RIGHT) ACXG70-01220 ← SHOCK ABSORBER (LEFT) ACXG70-01230 ← C. C. CASE ACXG50-48680 ← MODEL LABEL ACXF85-06910 ACXF85-06920 (NOTE)  All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
  • Page 194 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ71VKRW CS-RZ80VKR REMARK CHASSIS COMPLETE ACXD50C01590 ← FAN MOTOR L6CBYYYL0194 ← CROSS-FLOW FAN COMPLETE CWH02C1136 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C24660 ← PARTICULAR PIECE CWD933067B ←...
  • Page 195 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-RZ71VKRW CS-RZ80VKR REMARK ACXG86-00130 ← SHOCK ABSORBER (RIGHT) ACXG70-01220 ← SHOCK ABSORBER (LEFT) ACXG70-01230 ← C. C. CASE ACXG50-48680 ← MODEL LABEL ACXF85-06930 ACXF85-06940 (NOTE)  All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
  • Page 196: Outdoor Unit

    22.2 Outdoor Unit 22.2.1 CU-RZ25VKR CU-RZ35VKR CU-RZ25VKR 65804 F85- 0523 65804 F85- 0523 CU-RZ35VKR 65805 F85- 0524 65805 F85- 0524 CU-RZ35VKR Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 197 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ25VKR CU-RZ35VKR REMARK CHASSIS COMPLETE CWD52K1399 ← FAN MOTOR BRACKET CWD541157 ← SCREW - FAN MOTOR BRACKET CWH551217 ← FAN MOTOR L6CAYYYL0064 ← SCREW - FAN MOTOR MOUNT CWH55252J ← PROPELLER FAN ASSY CWH03K1100 ←...
  • Page 198 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ25VKR CU-RZ35VKR REMARK PANASONIC BADGE CWE373439 ← INVERTER BADGE CWE373441 ← INSTALLATION INSTRUCTION ACXF60-34050 ← BAG - COMPLETE CWG87C900 ← FLEXIBLE PIPE (L-TUBE) CWH5850080 ← PACKING - L. TUBE CWB81012 ← CWG861078 ←...
  • Page 199 22.2.2 CU-RZ42VKR CU-RZ50VKR CU-RZ60VKR CU-RZ42VKR 65806 -052 65806 -052 CU-RZ50VKR 65807 -052 65807 -052 CU-RZ60VKR 65808 -052 65808 -052 CU-RZ50VKR CU-RZ60VKR Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 200 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ42VKR CU-RZ50VKR REMARK CHASSIS COMPLETE CWD52K1277 ← FAN MOTOR BRACKET CWD541167 ← SCREW - FAN MOTOR BRACKET CWH551217 ← FAN MOTOR L6CAYYYL0064 ← SCREW - FAN MOTOR MOUNT CWH55252J ← PROPELLER FAN ASSY CWH03K1066 ←...
  • Page 201 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ42VKR CU-RZ50VKR REMARK PANASONIC BADGE CWE373439 ← INVERTER BADGE CWE373441 ← INSTALLATION INSTRUCTION ACXF60-34050 ← BAG - COMPLETE CWG87C900 ← FLEXIBLE PIPE (L-TUBE) CWH5850080 ← PACKING - L. TUBE CWB81012 ← CWG861078 ←...
  • Page 202 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ60VKR REMARK CHASSIS COMPLETE CWD52K1277 FAN MOTOR BRACKET CWD541167 SCREW - FAN MOTOR BRACKET CWH551217 FAN MOTOR L6CAYYYL0064 SCREW - FAN MOTOR MOUNT CWH55252J PROPELLER FAN ASSY CWH03K1066 NUT - PROPELLER FAN CWH56053J COMPRESSOR 9RD132XAB21...
  • Page 203 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ60VKR REMARK PANASONIC BADGE CWE373439 INVERTER BADGE CWE373441 INSTALLATION INSTRUCTION ACXF60-34050 BAG - COMPLETE CWG87C900 FLEXIBLE PIPE (L-TUBE) CWH5850080 PACKING - L. TUBE CWB81012 CWG861078 BASE BOARD - COMPLETE CWG62C1144 SHOCK ABSORBER (LEFT)
  • Page 204 22.2.3 CU-RZ71VKR 65809 -052 65809 -052 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 205 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ71VKR REMARK CHASSIS COMPLETE ACXD52K00280 FAN MOTOR BRACKET ACXD54-00140 SCREW - FAN MOTOR BRACKET CWH551217 FAN MOTOR L6CAYYYL0076 SCREW - FAN MOTOR MOUNT CWH551106J PROPELLER FAN ASSY ACXH03K00070 NUT - PROPELLER FAN CWH56053J COMPRESSOR 9KD240XBA21...
  • Page 206 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ71VKR REMARK PANASONIC BADGE CWE373439 INVERTER BADGE CWE373441 INSTALLATION INSTRUCTION ACXF60-34050 BAG - COMPLETE CWG87C900 FLEXIBLE PIPE (L-TUBE) CWH5850080 PACKING - L. TUBE CWB81012 CWG861461 BASE BOARD - COMPLETE ACXG62C00940 SHOCK ABSORBER (LEFT)
  • Page 207 22.2.4 CU-RZ80VKR 65810 -052 65810 -052 Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service part.
  • Page 208 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ80VKR REMARK CHASSIS COMPLETE CWD52K1190 FAN MOTOR BRACKET CWD541127 SCREW - FAN MOTOR BRACKET CWH551217 FAN MOTOR EHDS80C60AC SCREW - FAN MOTOR MOUNT CWH551323 PROPELLER FAN ASSY CWH00K1006 NUT - PROPELLER FAN CWH561092 COMPRESSOR 9KD240XBA21...
  • Page 209 SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-RZ80VKR REMARK PANASONIC BADGE CWE373439 INVERTER BADGE CWE373441 INSTALLATION INSTRUCTION ACXF60-34050 BAG - COMPLETE CWG87C900 FLEXIBLE PIPE (L-TUBE) CWH5850080 PACKING - L. TUBE CWB81012 CWG861154 BASE BOARD - COMPLETE CWG62C1081 SHOCK ABSORBER (LEFT)