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1.
Ensure that the wire to be crimped is within the specified range of sizes for the contact and the
crimp tool. Failure to use the specified wire size will result in poor quality crimps and possible tool
damage.
Contact
Contact
Contact
Contact
M80-01100XX
M83-01100XX
M80-04000XX
M80-19400XX
M80-01300XX
M83-01300XX
M80-04100XX
M80-19500XX
M80-01900XX
M80-05500XX
M300-0010045
M300-1010045
M300-0020045
M300-1020045
K36XX-46
2.
Cut the end of the cable to be terminated so that there is a clean cut end (Figure A). Strip the cable
to the correct length (Figure B) using a PTFE Wire stripper, preferably with adjustable rotating cutter.
This should result in all the strands lying together neatly. If the lay of the strands is disturbed, it
may be re-imposed with a slight twist.
Clean cut
Ø0.75mm max 28-32 AWG
Ø1.10mm max 22-28 AWG (M80)
Ø1.40mm max 22 AWG (M300)
Ø1.80mm max 18-20 AWG
Figure A
3.
Position the crimp contact fully into the positioner, with the crimp barrel uppermost.
Harwin North America
Harwin North America
Harwin North America
Harwin North America
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IS-01
Issue: 7
Date: 08.10.15
CRIMPING PROCEDURE
CRIMPING PROCEDURE
CRIMPING PROCEDURE
CRIMPING PROCEDURE
Wire Gauge
Wire Gauge
Wire Gauge
Wire Gauge
Crimp Type
Crimp Type
Crimp Type
Crimp Type
(AWG)
(AWG)
(AWG)
(AWG)
Datamate
Large Bore
Datamate
Small Bore
Datamate
Extra small
bore
Datamate
Power Crimp
M300 series
Large Bore
M300 Series
Small Bore
K Series
Power Crimp
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C/Note: 13121
Table 1
Stranding
Stranding
Stranding
Stranding
(mm)
(mm)
(mm)
(mm)
22
19/0.15
24
7/0.2
26
7/0.15
28
7/0.12
28
7/0.12
30
1/0.25
32
7/0.08
20
19/0.2
18
19/0.26
20
19/0.2
18
19/0.25
22
19/0.15
18
Variable
RIGHT
Harwin Europe
Harwin Europe
Harwin Europe
Harwin Europe
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Crimp Tool
Crimp Tool
Crimp Tool
Crimp Tool
Setting
Setting
Setting
Setting
pull
pull- - - - of of of off force
pull
pull
6
6
6
6
5
4
4
8
8
8
8
8
8
WRONG
2.00 ±0.15mm M80/300 Series
3.75 ±0.25mm K Series
Figure B
Harwin Asia
Harwin Asia
Harwin Asia
Harwin Asia
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Minimum
Minimum
Minimum
Minimum
f force
f force
f force
50N
44N
25N
12.5N
12.5N
7N
4N
85N
140N
80
140
50
142N
Page 3 of 4
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