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4.
Load the terminated end of the cable into the crimp barrel of the contact. Ensure the wire is fully
inserted, with all strands in place (see Figure C).
5.
Squeeze the handles of the crimp tool fully together, until ratchet releases. The handle will return to
the open position. Remove the crimped contact and wire. Check that there is no exposed or stray
wire, and that the insulation is fully within the end of the crimp barrel.
Note: The cross hole on the crimp barrel, although not an inspection hole (it is designed to assist
with plating processes) may give approximate guidance to the location of the conductor. After
crimping the contact, the indent may overlap this hole.
6.
Crimp joints should be checked for:
a)
Correct combination of cable, tool setting and crimp termination.
b)
Correctness of form and location of crimp.
c)
Freedom of fracture, rough edges and flash.
d)
Adequate insertion of all conductor strands in the crimp barrel.
e)
Absence of damage to the conductor or the insulation.
CONTACT ASSEMBLY
CONTACT
CONTACT
CONTACT
M80 Series parts are assembled using Assembly Tool Z80-280 and Instruction Sheet IS-25.
M300 Series parts are assembled using Assembly Tool Z300-902 and Instruction Sheet IS-40.
K Series parts are assembled using the Assembly Tool ZK3610-00 and Instruction Sheet IS-22.
There is virtually no maintenance required for the M22520/2-01 tool. However, it is good practice to keep
the indenter tips free of residual colour band deposits and other debris. A small wire brush may be used
for this purpose.
We strongly recommend that you:
1.
DO NOT
DO NOT immerse tools in any cleaning solution.
DO NOT
DO NOT
2.
DO NOT spray oil into tool to lubricate.
DO NOT
DO NOT
DO NOT
3.
DO NOT attempt to disassemble tool or make repairs.
DO NOT
DO NOT
DO NOT
This is a precision crimp tool and should be handled as such.
Harwin North America
Harwin North America
Harwin North America
Harwin North America
T: T: T: T: +1 603 893 5376 F: F: F: F: +1 603 893 5396
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W: www.harwin.com
W:
W:
IS-01
Issue: 7
Date: 08.10.15
ASSEMBLY TO HOUSING
ASSEMBLY
ASSEMBLY
CARE OF TOOL
CARE OF TOOL
CARE OF TOOL
CARE OF TOOL
T: T: T: T: +44 (0) 23 9231 4545 F: F: F: F: +44 (0) 23 9231 4590
E: E: E: E: mis@harwin.co.uk W:
C/Note: 13121
Figure C
TO HOUSING PROCEDURE
PROCEDURE
TO HOUSING
TO HOUSING
PROCEDURE
PROCEDURE
Harwin Europe
Harwin Europe
Harwin Europe
Harwin Europe
W: www.harwin.com
W:
W:
Harwin Asia
Harwin Asia
Harwin Asia
Harwin Asia
T: T: T: T: +65 6 779 4909 F: F: F: F: +65 6 779 3868
E: E: E: E: mis@harwinasia.com W:
W: www.harwinasia.com
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Page 4 of 4
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