widos HRG 10 Working Instructions Translation
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widos HRG 10 Working Instructions Translation

Heat ring welding device segment
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer
Einsteinstr. 5
Website: www.widos.de
Translation
Heat Ring Welding Device
WIDOS HRG 10, Segment
Keep for further use!
Phone +49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1 +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heat Ring Welding Device WIDOS HRG 10, Segment Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer...
  • Page 2 An der Wiesenmühle 15 St. Gallerstr. 93 D-09224 Grüna / Sachsen CH-9201 Gossau Telefon: ++49 371 81573-0 Telefon: ++41 71 3888979 Telefax: ++49 371 81573-20 Telefax: ++41 71 3888973 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 2 of 49...
  • Page 3 Due to this structure, the searched information can be easily found.  WIDOS 26/04/2011 W.Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 3 of 49...

  • Page 4: Table Of Contents

    DESCRIPTION OF PRODUCT ..................6 General...........................6 Safety measures........................6 Conformity ..........................7 Designation of the product ....................7 1.4.1 Technical data ........................7 1.4.1.1 WIDOS HRG 10, Segment general data ..............7 1.4.1.2 Hydraulic aggregat .....................7 1.4.1.3 Planer:........................8 1.4.1.4 Heating element ......................8 1.4.1.5 Basic machine......................8 1.4.1.6...
  • Page 5 Disposal ..........................29 ELECTRIC AND HYDRAULIC DIAGRAMS ..............30 SPARE PARTS LIST ....................39 Basic machine ........................39 Heating element ........................41 Planer ...........................43 Hydraulic aggregate......................45 Reception box ........................47 DECLARATION OF CONFORMITY................. 49 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 5 of 49...

  • Page 6: Description Of Product

    This machine is a light-weight solid heat ring welding machine for usage particularly in cramped problematic places. The basic machine HRG 10 can be provided with reducer inserts (500 -1000 mm) for clamping and welding smaller dimensions. Both welding cylinders are plugged and can be combined with all HRG-devices.

  • Page 7: Conformity

    The product is designated by a nameplate. It contains the type, the serial number and the year of construction of the machine. 1.4.1 Technical data 1.4.1.1 WIDOS HRG 10, Segment general data Material: - PE-HD, (PP) Emissions - Noises exceeding 80 dB (A) may occur; during...

  • Page 8: Planer

    1380 mm (height with clamping ring) Movement speed: 2.3 cm/s 1.4.1.6 Reception box Material: Steel Dimensions: (L x W x H) appr. 1350 x 1090 x 1300 mm Weight: appr. 100 kg 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 8 of 49...

  • Page 9: Equipment And Accessories

    Allan key with T-grip size 5, 6, 8 each 1 Annular fork wrench size 17, 19 Fork wrench size 36 Socket spanner size 46 For article numbers and spare parts contact the WIDOS company. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 9 of 49...

  • Page 10: Safety Rules

    • have read and understood the safety chapter of this manual and certify this by their signature. • The safety-conscious working of the staff has to be checked in regular intervals. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 10 of 49...

  • Page 11: Obligations Of The Worker

    2.7 Dangers while handling the machine The machine WIDOS HRG 10, Segment is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Dangers Caused By Electric Energy

    (chapter: 4.3.1)! • During planing do not touch the machine. 2.9.5 Danger of noise Noises exceeding 80 dB (A) may occur; during planing it is obligatory to wear ear protection! 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 12 of 49...

  • Page 13: Danger Of Catching Clothes By The Planer

    • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always state the machine number! 2.11 Warranty and liability...

  • Page 14: Functional Description

    (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 14 of 49...

  • Page 15: Operating And Indicating Elements

    - To the right side: movable clamping ring opens. Set screw for pressure - Limitation of the pressure to the desired value. relief valve Couplings - Connect the hydraulic hoses Sockets - Connection for planer 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 15 of 49...

  • Page 16: Heating Element

    - Fuse for temperature regulator Temperature regulator - Regulator of temperature Connecting cable wtih - Connect the heating element to the power supply CEE plug 400 V / 50 Hz / 63 A 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 16 of 49...

  • Page 17: Planer

    Tighten again firmly the screw. Remove the safety bolt only during inserting the planer into the basic machine or taking out of the basic machine! 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 17 of 49...

  • Page 18: How To Work With The Planer

    Turn and remove the safety bolt again before you remove the planer from the basic machine and put the safety bolt back in before inserting the planer into the reception box. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 18 of 49...

  • Page 19: Angle Setting At The Clamping Device

    (up to 11.25°) by scale and marking (only attached to one side). • Fix the angle by tightening the hexagon-head screws. Make sure that both clamping rings do not have contact at the top! 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 19 of 49...

  • Page 20: Starting And Operating

    (e.g. PE-cleaner or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 21: Setting The Heating Element Temperature

    Tighten firmly the clamping nuts and align the pipe ends with respect to each other. Always use WIDOS rollerstands for alignment. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 21 of 49...
  • Page 22 • When the prescribed revolving bead height is reached, reduce pressure. For this purpose valve lever on: “Pressure release“, until the desired heating pressure is built up (heating pressure = approx. 10% of the adjustment pressure). 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 22 of 49...

  • Page 23: Welding Angles

    (Pipes chamfered for 7.5°): 1.01 Angle Welding 22.5° (Pipes chamfered for 11.25°): 1.02 • Add the movement pressure as usual. The other welding parameters remain as noted in the table. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 23 of 49...

  • Page 24: Welding Log And Tables

    Phone +49 (0) 71 52 99 39 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Kunststoffschweißtechnik 6 Welding log and tables 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 24 of 49...
  • Page 25 Welding log and tables Chapter 6 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 25 of 49...
  • Page 26 28,4 17,6 29,7 36,8 13,6 45,4 68,3 13,7 17,2 21,4 26,7 31,7 17,6 33,2 41,2 13,6 50,8 62,5 15,4 19,3 24,1 30,0 35,7 17,6 37,4 46,3 13,6 57,2 26.04.2011 Working instructions WIDOS HRG 10 Page 26 / 1 of 49...
  • Page 27 13,6 64,5 19,6 24,5 30,6 38,1 45,3 17,6 47,4 22,0 27,6 34,4 42,9 51,0 17,6 53,3 1000 24,5 1000 30,6 38,2 1000 47,7 56,7 17,6 1000 59,3 1000 26.04.2011 Working instructions WIDOS HRG 10 Page 26 / 2 of 49...
  • Page 28 • low additional pressure at unclamping • no additional pressure during further cooling down • load onto the workpieces only after being completely cooled down 26.04.2011 Working instructions WIDOS HRG 10 Page 26 / 3 of 49...
  • Page 29 31,7 17,6 15,4 19,3 24,1 35,7 17,6 17,4 21,8 27,2 40,2 17,6 19,6 24,5 30,6 45,3 17,6 22,0 27,6 34,4 51,0 17,6 1000 24,5 1000 30,6 1000 38,2 26.04.2011 Working instructions WIDOS HRG 10 Page 27 / 1 of 49...
  • Page 30 • low additional pressure at unclamping • no additional pressure during further cooling down • load onto the workpieces only after being completely cooled down 26.04.2011 Working instructions WIDOS HRG 10 Page 27 / 2 of 49...

  • Page 31: Maintenance / Repair / Transport

    DVS gives the advice of inspection works after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened. The works should be performed at the WIDOS GmbH company or by an authorized partner. 7.2 Basic machine •...

  • Page 32: Planer

    At the end of their life time, the machine and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 29 of 49...

  • Page 33: Electric And Hydraulic Diagrams

    Phone +49 (0) 71 52 99 39 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: www.widos.de Email: info@widos.de Kunststoffschweißtechnik 8 Electric and hydraulic diagrams 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 30 of 49...
  • Page 34 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 31 of 49...
  • Page 35 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 32 of 49...
  • Page 36 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 33 of 49...
  • Page 37 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 34 of 49...
  • Page 38 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 35 of 49...
  • Page 39 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 36 of 49...
  • Page 40 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 37 of 49...
  • Page 41 Wiring diagrams Chapter 8 Kunststoffschweißtechnik 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 38 of 49...

  • Page 42: Spare Parts List

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9 Spare parts list Basic machine 6 - 7 11 - 12 14 - 15 16 - 17 18 - 20 21 - 23 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 39 of 49...
  • Page 43 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic machine WIDOS HRG 10, segment Pos. Name Piece Order no. Lifting screw M 16 DIN 580 0580P Clamping ring, upper part 2541012 Threaded spindle M30 2531193 Threaded nut M 30 DIN 6330 6330ß...

  • Page 44: Heating Element

    Spare parts list Chapter 9 Kunststoffschweißtechnik Heating element 1 - 9 10 - 11 22 - 23 19 - 20 31 - 32 27 - 28 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 41 of 49...
  • Page 45 Spare parts list Chapter 9 Kunststoffschweißtechnik Heating Element WIDOS HRG 10, segment Pos. Name Piece Order no. Heating plate HP10000E Heating cartridge Ø16x190 mm; AL 1000 mm (640 W) H2209 Heating cartridge Ø16x190 mm; AL 1500 mm (640 W) H2210 Heating cartridge Ø16x190 mm;...

  • Page 46: Planer

    22 - 23 11 - 13 14 - 15 16 - 17 26 - 29 19 - 20 30 - 31 38 - 40 42 - 45 35 - 36 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 43 of 49...
  • Page 47 Disc for insert shaft 220411 Washer M 10x25 DIN 933 0933J020 Chain K34237 Chain tensioner wheel 253404 Axis of chain tensioner 253405 Kugellager 6003 L6003Z Hexagon nut M 16 DIN 934 0934P 26.04.2011 Working Instructions WIDOS HRG 10, Segment Page 44 of 49...

  • Page 48: Hydraulic Aggregate

    Spare parts list Chapter 9 Kunststoffschweißtechnik Hydraulic aggregate 9 - 11 5 - 8 14 - 15 26 - 27 23 - 24 28 - 29 32 - 37 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 45 of 49...
  • Page 49 Hexagon nut M5 DIN 935 0934E Washer M 5 DIN 125 0125E Tank cover 233236 Oil tank 10 l on request Hydraulic pump on request Cover plate 1060101 Oil dip stick 1010212 26.04.2011 Working Instructions WIDOS HRG 10, Segment Page 46 of 49...

  • Page 50: Reception Box

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.5 Reception box (view with planer and heating element) 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 47 of 49...
  • Page 51 Spare parts list Chapter 9 Kunststoffschweißtechnik Reception box WIDOS HRG 10, segment Pos. Stück Art.Nr. Reception box, double 253512 26.04.2011 Working Instructions WIDOS HRG 10, Segment Page 48 of 49...

  • Page 52: Declaration Of Conformity

    Safety specifications for fluid technical installations and components The technical documentation is completely available. The working instructions are available in the national language of the user. Ditzingen-Heimerdingen, 26/04/2011 Dieter Dommer (Director) 26/04/11 Working Instructions WIDOS HRG 10, Segment Page 49 of 49...

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