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ChargePoint CPE200 Installation Manual
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ChargePoint CPE200 Installation Manual

Dc fast charging station
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CPE200
DC Fast Charging Station
Installation Guide
May 8, 2018
Part Number 75-001211-01 Rev 3

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Summary of Contents for ChargePoint CPE200

  • Page 1 CPE200 DC Fast Charging Station Installation Guide May 8, 2018 Part Number 75-001211-01 Rev 3...
  • Page 2 Copyright and trademarks ©2013-2018 ChargePoint, Inc. All rights reserved. This material is protected by the copyright laws of the United States and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of ChargePoint, Inc. CHARGEPOINT is a U.S. and European Union registered trademark and service mark of ChargePoint, Inc.
  • Page 3 Table des matières Vue d'ensemble ......... . . 1 Déroulement de l'installation .
  • Page 4 Table des matières Câblage ..........27 Installation du conduit et du câblage .
  • Page 5 Overview The ChargePoint CPE200 Fast Charger (CPE200) offers DC fas charging for all EVs equipped with DC fast charging. This section provides the following information: Workflow Specifications Message display and indicators Plug holders Charging plugs Cooling assembly...
  • Page 6 ChargePoint Express 200 Workflow The following chart shows the installation flow process for the CPE200.
  • Page 7 Overview Specifications Table 1 Electrical input Input power 52 kW @ 3-phase Input voltage, charging 400/230 V, 415/240 V ±10% Input current 78 A  Input frequency 50 Hz Standard wiring 3-phase, 5-wire (L1, L2, L3, N, Ground) Table 2 Electrical output Maximum output power 50 kW (@400–500 V)
  • Page 8 ChargePoint Express 200 Table 4 Safety and operational ratings Enclosure rating Type 3R, IP 65 Surge protection 6 kV @ 3,000 A In geographic areas subject to frequent thunderstorms, supplemental surge protection at the service panel is recommended. Efficiency >92% Power factor >0.99...
  • Page 9 Meet local building and safety codes, and International Electrotechnical Commission (IEC), as applicable. Shut off all voltage sources and verify absence of voltage when installing the power supply. Use a forklift or crane to lift the 330 kg weight of the CPE200 in its horizontal orientation to prevent injury.
  • Page 10 If installed at the end of a parking space, the CPE200 Fast Charger can either be centred at the end of the parking space or positioned up to 305 metres to the left as you face the rear of the space.
  • Page 11 Environmental The CPE200 Fast Charger is IP65 compliant. The conduit must be appropriately sealed to maintain IP65 rating. The CPE200 Fast Charger may be installed and operated at elevations of maximum 2,400 metres. Ensure that the maximum operating temperature does not exceed the figure listed in the following table.
  • Page 12 ChargePoint Express 200...
  • Page 13 Preparing a new pad The CPE200 is bolted directly to the concrete pad. If you plan to upgrade from the CPE200 to the CPE250 charging station, refer to the CPE200 Adapter Guide. Tools and materials for a new pad...
  • Page 14 ChargePoint Express 200 If you are not purchasing the above items from ChargePoint, you need the following items: Bolt installation template that you can download from  http://www.chargepoint.com. See Figure Note Ensure that the PDF version is accurate by printing it at 100% scale on A3 paper, and then verifying at least one dimension.
  • Page 15 Verify that the site is suitable for a CPE200 installation. Confirm that there is adequate clearance and that the CPE200 can be properly positioned so that the cable can reach the charge ports of any EV parked in the space.
  • Page 16 ChargePoint Express 200 Install two nuts with one washer captured between them onto each of the four bolts.  Lock them together so the washer is 25 mm from the bottom of the bolt. 35 mm Concrete surface 25 mm Insert the bolts through the template and thread the remaining nuts onto the top end of the bolts.
  • Page 17 You can mount the CPE200 directly on an existing concrete surface, such as a parking garage. Check that the top surface of the concrete is perfectly flat and level and bolt the CPE200 station directly on the concrete surface. If you plan to upgrade from the CPE200 to the CPE250 charging station, refer to the CPE200 Adapter Guide.
  • Page 18 If installing into any reinforced or pre-tensioned concrete, you must X-ray the area to ensure that you are not drilling through any rebar. Make 16 mm diameter holes in the ChargePoint prefabricated plywood template at the bolt locations. Note If you have not purchased one from ChargePoint, you can download a template from ...
  • Page 19 40 mm. Allow the epoxy to cure completely before applying any load. Check the cure time on the manufacturer’s data sheet. You are now ready to install the CPE200. See the Installing chapter.
  • Page 20 ChargePoint Express 200...
  • Page 21 Installing After the pad is prepared and surveyed by a qualified engineer, you are ready to begin the installation process. The following diagram shows the process flow for installing the CPE200.
  • Page 22 Loop the lifting straps of the CPE200 onto the appropriate lifting equipment (forklift or crane). Lift and transport the crate horizontally. Position the crate with the bottom of the CPE200 as close to the installation pad as possible. Inspecting Inspect the crate and ensure that it’s in good condition and that no visual damage is detected. If damage is evident, make a formal complaint to the transporter and notify ChargePoint on ...
  • Page 23 2. Slide out all crate tubes to disassemble the cardboard crate. Verifying contents In addition to the CPE200, the following tools and materials are included: 1 x 5 mm tamper-resistant pin hex tool 1 x 2.5 mm hex “L” wrench Lifting straps Conduit kit –...
  • Page 24 3. Remove all wrapping, except from the charging connectors. Note Make sure you allow enough space for the CPE200. It is 2 metres high, including the shipping baseplate. Removing radiator panels With the CPE200 in the vertical position: 1.
  • Page 25 Installing Removing shipping bolts 1. Use the socket tool to unscrew the nuts from the shipping base. 2. Remove radiator if necessary to create more space. Removing the radiator 1a. Use the 8 mm socket to remove the radiator. 1b. Pull radiators off the fastener and sit the radiator on the baseplate.
  • Page 26 ChargePoint Express 200 Store the radiator in a safe place ensuring no damage to cooling hoses for later reassembly. 2a. Press the front clip to release the connector. 2b. Pull it down to disconnect the fan connector from the station.
  • Page 27 Securing to the pad Ensure that the concrete is completely dry. Lift the CPE200 by the lifting straps and slowly lower it onto the prepared concrete pad. 3a. Fasten the CPE200 to the bolts in the concrete pad using four washers and four ...
  • Page 28 ChargePoint Express 200 Removing the panel Remove the 6 security screws using the 5 mm pin hex tool. 2a. Lift the panel up to release from the top hook. It is connected to the enclosure with wiring and earthing straps on the front and left-hand side.
  • Page 29 Installing Disconnecting the panel You need to disconnect three individual points: Squeeze the connector to disconnect the wiring to the top panel. Using the 10 mm socket, unscrew the nut on the metalwork to remove the nut, earthing strap and washers. Using your fingers, squeeze the front and rear of connector ‘B’...
  • Page 30 ChargePoint Express 200 Removing the service covers Remove the service hatch and cover to prepare the CPE200 for wiring: 1. Use an 8 mm socket and 2.5 hex bits to remove the service cover and hatch. 2. Store the covers, service gasket and fasteners in a plastic bag to avoid damage.
  • Page 31 Wiring After the CPE200 is properly mounted, you can connect power to it. The following diagram shows the process flow for connecting the power supply of the CPE200.
  • Page 32 ChargePoint Express 200 Caution The CPE200 must be installed and serviced only by qualified electrical personnel. Running conduit and wiring The wiring can be done above or under ground depending on the type of foundation. Underground wiring is used for all newly poured and prepared concrete pads; ...
  • Page 33 Wiring Above-ground wiring When the CPE200 is mounted on an existing concrete surface, such as a parking garage or similar structure, running the service wiring above ground is a viable option. Figure 2 and follow these steps: Figure 2 Above-ground service wiring 4.
  • Page 34 ChargePoint Express 200 Connecting the wiring Figure 3 and follow these steps: Important 90°C copper wire for the 400 V  Use 5.5 mm 3-phase wiring between the disconnect and the terminal block.  Keep only a minimum length of wiring inside the terminal block area.
  • Page 35 Check to ensure that the electrical enclosures are clean and free of wire strands and metal shavings. Ensure that voltages into the disconnect switch have been verified by a qualified electrician. You are now ready to reassemble the CPE200 for operation; see the Reassembling chapter.
  • Page 36 ChargePoint Express 200...
  • Page 37 Reassembling After the completion of wiring and connection, you can now reassemble the CPE200 for operation. Perform the following tasks sequentially: Removing the straps Reattaching the covers Re-attaching the radiator Attaching the panels Re-attaching the panel wiring...
  • Page 38 ChargePoint Express 200 Removing the straps Remove the lifting straps by pulling them from the top of the CPE200. It is not necessary to remove the top cover. Reattaching the covers Figure 1 to attach the service and hatch covers: Figure 1 Attaching service and hatch covers 1.
  • Page 39 Reassembling Re-attaching the radiator Figure 2 and to reattach the radiator: Figure 2 Re-attaching the radiator 2. Reconnect the four-way connector. 3. Ensure that the cooling hoses are sitting away from the radiator. 4. Reconnect the cooling hoses by pressing the metal parts together.
  • Page 40 ChargePoint Express 200 Attaching the panels If the power is above ground, the rear radiator panel provides the exit point for the conduit. Figure 3 to attach the front and rear panel: Figure 3 Attaching the front and rear panels 3.
  • Page 41 Reassembling Figure 4 Ensuring conduit access 2. Replace the rear radiator panel. 3. Ensure that the conduit fits securely in the exit area. 1. Cut the four tabs on the lower right hand of the panel.
  • Page 42 ChargePoint Express 200 Re-attaching the panel wiring Figure 5 and follow these steps: Figure 5 Completing front panel wiring 2. Replace the earthing 1. Plug in the connector to the top rear panel. strap fasteners in the following order: a. Star washer b.
  • Page 43 Reassembling Attaching the panel Figure 6 and follow these steps: Figure 6 Front panel fastener locations 1. Place the front panel on the top hook ensuring the panel sits outside the fastening brackets and onto the top hook. 2. Rest the panel on the hook to ensure that the top hook is engaged.
  • Page 44 ChargePoint Express 200...
  • Page 45 Verifying connectivity Before activating the CPE200 for operation, it’s good practice to verify that all electrical components are properly connected and that power is running on the CPE200. Note You will need a vehicle to test the charging process. Dashboard functionality 3.
  • Page 46 The CPE200 is now ready for activation; see the Activating chapter. If the CPE200 does not power up as described, see the Wiring chapter to confirm that the wiring has been properly connected. Contact ChargePoint on +44 (20) 3219 6525 if the CPE200 is wired properly.
  • Page 47 Completing the post-installation checklist Pinpointing To activate the CPE200 and allow drivers to find the station on the ChargePoint map, you must “pinpoint” the exact location (to the parking space) where the CPE200 is physically installed. Using your smartphone, navigate to http://eu.chargepoint.com.
  • Page 48 Touch SUBMIT to pinpoint the CPE200 on the ChargePoint map. Completing the post-installation checklist Before leaving the installation site, complete this checklist for the CPE200. Then tear out this page and give it to the person responsible for activating the station. Complete one for each station ...
  • Page 49 Activating...
  • Page 50 ChargePoint Express 200...
  • Page 51 The ChargePoint® Charging Station should be installed only by a licensed contractor and a licensed electrician and in accordance with all local and national codes and standards. The ChargePoint® Charging Station should be inspected by a qualified installer prior to the initial use.
  • Page 52 254 East Hacienda Avenue Campbell, CA 95008 USA US freephone: +1-877-850-4562 www.chargepoint.com Document Part Number 75-001211-01 Rev 3...