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ChargePoint CP6000 Design Manual
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ChargePoint CP6000 Design Manual

Networked charging station, site design
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CP6000
Networked Charging Station
Site Design Guide

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Summary of Contents for ChargePoint CP6000

  • Page 1 CP6000 Networked Charging Station Site Design Guide...

  • Page 3: Important Safety Instructions

    Read and follow all warnings and instructions before servicing, installing, or operating the ChargePoint® charging station. Install and operate only as instructed. Failure to do so may lead to death, injury, or property damage, and will void the Limited Warranty.
  • Page 4 United States and other countries. It may not be modified, reproduced, or distributed without the prior, express written consent of ChargePoint, Inc. ChargePoint and the ChargePoint logo are trademarks of ChargePoint, Inc., registered in the United States and other countries, and cannot be used without the prior written consent of ChargePoint.

  • Page 5: Table Of Contents

    Contents Important Safety Instructions 1 Site Design Guidelines Initial Site Guidelines Electrical Requirements Charging Station Placement 2 Civil and Mechanical Design Component Dimensions and Weights Mounting Specifications - Pedestal Mount Stations Mounting Specifications - Wall Mount Stations Drainage Clearances Accessibility Signage 3 Electrical Design General Wiring Considerations...

  • Page 7: Site Design Guidelines

    Site Design Guidelines This document describes how to design a project site for the ChargePoint® CP6000 networked charging station for electric vehicles. This includes guidelines and best practices for electrical infrastructure and capacity planning, construction, and concrete work required prior to installation of charging stations and cellular signal requirements.

  • Page 8: Initial Site Guidelines

    There may be situations where both ports share a main single circuit. If power capacity is limited at a site or to reduce costs for electrical infrastructure, consider ChargePoint Power Management options for power sharing at the circuit level, panel level, transformer, or site level.

  • Page 9: Charging Station Placement

    WARNING: The ChargePoint charging station must be installed on a level concrete base or a flat wall rated for the weight of the station. Asphalt cannot support the full weight of the station. Failure to install the station on a suitable surface may cause the station to tip over, resulting in death, personal injury, or property damage.
  • Page 10 Consider running raceway or conduit to all planned EV parking spots and pulling electrical wiring from the panel to meet current needs. Consider installing a dedicated electrical panel for EV charging and leveraging ChargePoint Power Management. This efficiently uses available power at a site to support more EV charging ports than...

  • Page 11: Civil And Mechanical Design

    Management Kit (CMK). The pedestal can be a newly poured pad or an existing concrete surface. Component Dimensions and Weights Each CP6000 charging station can be mounted on a pedestal or on a wall with a Cable Management Kit (CMK). The station is a vertical enclosure with the weights and dimensions shown below.
  • Page 12 Pedestal Mount With CMK Note: Images are not to scale. Measurements appear in metric units (mm), followed by imperial equivalents (inches).
  • Page 13 Wall Mount With CMK Note: Images are not to scale. Measurements appear in metric units (mm), followed by imperial equivalents (inches).

  • Page 14: Mounting Specifications - Pedestal Mount Stations

    Consult a civil engineer to ensure sufficient volume and strength of concrete; (installations in existing concrete) IMPORTANT: If the existing pad does not meet the specifications above, a structural engineer must inspect and approve the pad for CP6000 charging station dimensions and weight.
  • Page 15 Mounting Specifications - Pedestal Mount Stations Pedestal Base Designs There are three basic pedestal base designs: In front of a curb - Does not obstruct a pedestrian pathway or disturb landscaping. 900 mm (3 ft) on each side Area: 0.42 m (4.5 ft Volume: 0.26 m (9 ft...
  • Page 16 Ensure a sufficient volume of concrete to provide anchoring for the charging station. Note: CP6000 charging stations are available in several configurations. The images in this guide might not match your station exactly; however, the information is applicable unless otherwise noted.
  • Page 17 Mounting Specifications - Pedestal Mount Stations Place the station against the curb between spaces with wheel stops 900 mm (3 ft) from the front of each stall. The base of the charging station can be flush with the parking spaces or at curb level. Place the station in a planter or berm between spaces with wheel stops 900 mm (3 ft) from the front of each stall or the curb (a).
  • Page 18 Place two stations back to back centered on four spaces with wheel stops 900 mm (3 ft) from the front of each stall. The base of the charging station can be flush with the parking spaces or at curb level.
  • Page 19 Mounting Specifications - Pedestal Mount Stations When placing a dual holster station centered on the right space, the charging cables can reach two vehicles. Place a wheel stop 1220 mm (4 ft) from the center of the charging station. Note the following details for this arrangement: The arc shows the usable reach of the two charging cable lengths available: 5.5 m (18 ft) and 7 m (23 ft) (c).
  • Page 20 Place a dual holster station centered between two parallel parking spaces, each 6 m (20 ft) long. Place the station 450 mm (18 in) from the curb. A 7 m (23 ft) charging cable is recommended. Place a single holster station for a single parallel parking space 6 m (20 ft) long. Place the station 450 mm (18 in) from the curb, and 1.8 m (6 ft) from the front of the parking space (b).

  • Page 21: Mounting Specifications - Wall Mount Stations

    41 mm (1 5/8 in) channel strut. WARNING: If not installed correctly, the ChargePoint charging station may pose a fall hazard, leading to death, personal injury, or property damage. Always use the provided Concrete Mounting Template shown preinstalled here, or a ChargePoint-approved surface mounting solution, to install the ChargePoint charging station.

  • Page 22: Drainage

    Exposing the ChargePoint charging station to water above the height of the conduit stub-up could create an electrocution, shock, or fire hazard. Cut power to the charging station if it has been exposed to standing water and contact ChargePoint before the charging station is powered on.

  • Page 23: Electrical Design

    Electrical Design The CP6000 charging stations are available with a maximum amperage of either 50 A or 80 A. If the charging station allows a maximum of 50 A, Power Select current options include 16 A, 24 A, 32 A, 40 A, 48 A, and 50 A.

  • Page 24: Electrical Supply Requirements

    CP6000 pedestal mounted charging stations typically require service wiring installed underground to enter through the bottom of the station. When pulling electrical wiring for CP6000 pedestal mount, ensure at least 1.5 m (5 ft) of wire remains above grade. Conduit The outside diameter of conduit must not exceed the sizes called out in the pedestal mounting template: 95 mm (3.74 in).

  • Page 25: Grounding Requirements

    Grounding Requirements CP6000 charging stations must be connected to a grounded, metal, permanent wiring system. An equipment-grounding conductor must be run with circuit conductors and connected to an equipment- grounding terminal on the charging station.
  • Page 26 Connect To These Systems 120/240 V AC, 1Ø Bonded Neutral Station is connected to L1 and L2 Neutral is not used 120/208 V AC, 3Ø Wye Bonded Neutral Station may be connected to any two lines Neutral is not used...
  • Page 27 Grounding Requirements Do Not Connect to These Systems 208 V AC 3Ø Wye, ungrounded Floating Neutral Voltage of either line to ground is undetermined Neutral is not grounded 120/240 V AC 3Ø Delta, corner-grounded Voltage of any line is not 120 V nominal relative to ground Any system where the center point of the AC power source is not grounded.

  • Page 29: Connectivity

    In North America, ChargePoint products all support LTE bands 2, 4, and 5. The most commonly supported carriers to check during site evaluation are: US: AT&T, T-Mobile, and Verizon...
  • Page 30 If the signal strength is weaker than this, take cellular readings at the location where any cellular signal booster antennas will be installed. Ensure enough signal exists for that repeater model. Install repeaters to boost the strength of the cellular signals. Repeaters are often required when installing charging stations in an underground garage or enclosed parking structure.
  • Page 31 For other regions, or if the site does not have strong signal on these bands, contact your ChargePoint representative for additional solutions. ChargePoint strongly recommends a consultation with a cellular connectivity specialist before all installations. A consultation can verify: Service with a supported carrier on a supported LTE band...

  • Page 33: Pedestal Mount Concrete Preparation

    Use a CMT when installing charging stations on existing concrete (on an intermediate floor only). You must order the CP6000 CMT separately, with sufficient lead time before site construction. This kit ships separately from the ChargePoint CP6000 charging station.
  • Page 34 The Concrete Mounting Template kit components you need to use, the tools required, and the installation steps vary depending on the type of installation: new concrete or existing concrete. WARNING: Do not use expanding anchor bolts. Do not install the CP6000 on an asphalt surface.
  • Page 35 CMT - Pedestal Mount With CMK Note: Images are not to scale. Measurements appear in metric units (mm), followed by imperial equivalents (inches). Wall CMK footprint Pedestal footprint Front Bolt circle Bolt or anchor Conduit stub-up within this area (new concrete only)

  • Page 36: Tools And Materials

    It is critical that the conduits are positioned properly and plumb. The tolerance where the conduits enter the station is 2 mm (1/16 in). Align the CP6000 CMT over the conduit stub-ups with the two bolts facing forward and the third bolt to the rear.
  • Page 37 Installation into New Concrete Slide the CP6000 CMT over the conduit stub-ups until the top surface of the template is level with the top surface of the concrete when poured. The bottom of the upper template must align with the surface of the concrete (b).
  • Page 38 Use a level to check that the CP6000 CMT is level from front to back and from side to side. Conduit height must be between 152 mm (6 in) and 590 (23-1/4 in). Each bolt must extend between 60 mm (2-1/2 in) and 100 mm (4 in) above the concrete surface.
  • Page 39 Installation into New Concrete IMPORTANT: The CP6000 CMT and the conduit must be secured in place to prevent them from moving out of position while the concrete is poured and curing. Pour the concrete. Note: Make sure the concrete surface between the conduits is completely level and free of any irregularities.

  • Page 40: Install On Existing Concrete

    If you are installing a Cable Management Kit (CMK), make sure there is adequate clearance behind the power stub-up for the CMK. To safely mount a CP6000 charging station, the concrete must be at least 150 mm (6 in) thick. At this thickness, all of the CP6000 mounting bolts must be positioned as follows:...

  • Page 41: Tools Required

    Install on Existing Concrete Tools Required Electric hammer drill with 12 mm (1/2 in) or larger chuck. Consumables Required The following table lists and describes consumable items that you will need. The quantity listed in the table is based on installation of one charging station. Note: The consumption rate of these products varies depending on conditions at the installation site.

  • Page 42: Installation Instructions

    Installation Instructions Remove the lower template and all nuts and washers from below the upper template.
  • Page 43 Install on Existing Concrete Place the lower template on the concrete and mark the hole locations. When placing the template, consider the charging station’s total footprint. If installing over an existing conduit stub-up or armored cable, position the center of the template around that stub-up / cable.
  • Page 44 Leave the upper template in place. Use a bubble level to ensure the bolts are plumb. Allow the epoxy to cure (depending on cure times recommended by the epoxy manufacturer). You are now ready to install the CP6000 pedestal mount charging station.
  • Page 45 75-001535-01 r2...
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