DoorKing 1601 Installation & Owner's Manual
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DoorKing 1601 Installation & Owner's Manual

Barrier gate operator
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Installation/Owner's Manual
Use this manual for circuit board 1601-010 Revision W or higher.
THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY.
Visit www.doorking.com/dealer-locator to find a professional installing and servicing dealer in your area.
AC Motor
Date Installed:
Installer/Company Name:
Phone Number:
Leave Manual with Owner
Conforms To UL STD 325
Certified To CSA STD C22.2 # 247
Circuit Board
Serial Number
and Revision Letter:
®
Copyright 2019 DoorKing
, Inc. All rights reserved.
1601 / 1602
1601 / 1602
1601 / 1602
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Summary of Contents for DoorKing 1601

  • Page 1 Use this manual for circuit board 1601-010 Revision W or higher. 1601-065-P-12-19 THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY. Visit www.doorking.com/dealer-locator to find a professional installing and servicing dealer in your area. AC Motor 1 6 0...
  • Page 2 Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device. Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate. * B1 and B2 means of entrapment protection must be MONITORED. 2 Safety - 1 1601-065-P-12-19...
  • Page 3 Pedestrians must use separate entrance. Speed Limit Sign No higher than 27.5” above grade. 21” is typical for most installations. Helps control traffic. Traffic Red/Green Light Helps control traffic. Arm LED Lights Helps with arm’s visibility and position. 1601-065-P-12-19 Safety - 2...
  • Page 4 Vehicular barrier gate operators can produce high levels of force, it is important that you are aware and eliminate possible HAZARDS; Pinch Points, Entrapment Areas, Overhead Power Wires, Absence of Controlled Pedestrian Access, Traffic Backup. 4 Safety - 3 1601-065-P-12-19...
  • Page 5 DoorKing Pedestrian Safety for Vertical Barrier Arm Reduce the risk of injury or death to a pedestrian by installing a non-contact sensor directly under the arm. The barrier gate operator CANNOT sense a pedestrian under the raised arm without installing an external safety device.

  • Page 6: Quick Guide: Terminal Descriptions

    This input is used when sequencing the Function is dependent on the setting 1601 with a slide or swing gate operator in of programming SW 1, switch 8. PAMS applications. This input is only active When switch 8 is ON, the after a MOMENTARY UP input is received.

  • Page 7: Table Of Contents

    SECTION 4 - ARM INSTALLATION Mounting Hub(s) 1601 Mounting Arm 1602 3-Piece Arm Assemblies SECTION 5 - ADJUSTMENTS 1601 Circuit Board Description and Adjustments DIP-Switch SW 1 and SW 2 Settings 21-23 Reverse Arm UP and DOWN Positions Magnetic Limit Adjustment...

  • Page 8: Specifications For 1601 And 1602

    P/N 1601-535 DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved.
  • Page 9 Break-Away Arm Hardware Kit (Required) P/N 1601-285 Octagon Arm Octagon Retrofit Kits for 1601 Operator in the Field: Replace an existing 1601 wood/plastic/round aluminum arm to an octagon arm 14 Ft Octagon Arm Only P/N 1601-555 Choose 14 Ft 2-Piece Octagon Arm Only...
  • Page 10 1602 SPECIFICATIONS Use this manual for the Model 1602 operators with circuit board 1601-010 Rev W or higher ONLY. Type of wiring to be used on ALL external devices: A) Type CL2, CL2P, CL2R, or CL2X. Class of Operation B) Other cable with equivalent or better electrical, Model 1602 - UL 325 Class II, III, IV –...

  • Page 11: Section 1 - Installation

    Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very difficult and can cause damage to wire insulation. Sweep • DoorKing recommends using 3/4-inch conduit. Elbow • Be sure that all conduits are installed in accordance with local codes.

  • Page 12: New Concrete Pad

    MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD centered DoorKing, Inc., Inglewood, CA 2.5” opposite the traffic lane. on pad. Approximate position Moving Gate Can Cause Serious Injury or Death of conduit runs. KEEP CLEAR! Gate may move at any time without prior warning.

  • Page 13: Section 2 - Wiring

    External Power DO NOT power up and cycle the operator until the Disconnect “DIP-Switches” have been set for the 1601 OR 1602 Switch model (See pages 21 thru 23). Note: A separate power disconnect The operator will not function properly unless the switch may be needed in your area.

  • Page 14: Dual Gate Operators (Primary/Secondary)

    Arm Note: Some of the arms need to be wired to the barrier operator. VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA Refer the specific arm instruction sheet to for wiring instructions. Moving Gate Can Cause Moving Gate Can Cause Serious Injury or Death Serious Injury or Death...

  • Page 15: Main Terminal Description

    24 Volts. reverse the arm to the up position. This input is used when sequencing the 1601 with a slide or swing gate operator in Function is dependent on the setting PAMS applications. This input is only active of programming SW 1, switch 8.

  • Page 16: Control Wiring

    2.5 Control Wiring for Single/Primary Operator TIME DELAY DoorKing Access Control System (Model 1833, 1835, 1837 or LOOP 1838) tracker system can be connected. This system can keep track of gate operator cycle count, shorted c k e Gate Operator...
  • Page 17 Pedestrian Non-Contact Sensor LOOP DoorKing offers a way to control vehicular traffic AND help protect pedestrians from a lowering arm. The arm will NOT allow a tailgating vehicle unauthorized entry, BUT protects pedestrians from a lowering arm when they are in the arm’s swing path.

  • Page 18: Multiple Gate Operator Sequencing

    Perimeter Access Management Solution (PAMS) application allows open and close cycle sequencing of a DoorKing barrier gate operator and a DoorKing slide or swing gate operator. For detailed PAMS wiring information, refer to the PAMS Technical Information and Wiring Manual.

  • Page 19: Section 3 - Loop Detector Lane Setups

    Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work. Loop detector wiring shown is for DoorKing model 9409 Dual Channel, 9410 Single Channel and 9411 Single Channel with Aux Relay plug-In loop detectors only.

  • Page 20: Exit Lane Only

    SW 1, switch 7 is OFF (Timer). The arm will rotate down after the vehicle clears the down loop. See Timer note below. Single Channel SW 1 TIME DELAY LOOP 9410 SW 1 1601 Speed Bump POWER Helps increase distance SW 2 and time between vehicles. REVERSE SENSITIVITY Automatic DOWN...

  • Page 21: 2-Way Traffic Lane

    Spacing between loops is critical TIME when using this configuration. Be DELAY sure that the loops are spaced as shown in the diagram. LOOP Interior Down Loop 9409 SW 1 1601 POWER 4 Ft. SW 2 Speed Bump REVERSE SENSITIVITY Automatic DOWN Exit Loop...

  • Page 22: Ticket Spitter Entry Lane

    See timer note below. Dual Channel SW 1 TIME DELAY LOOP Jumper 9409 Loop 1 SW 1 1601 POWER SW 2 REVERSE SENSITIVITY DOWN LOOP Down Loop NC NO 9411 Main Terminal...

  • Page 23: Operator Timer On Entry Lane (No Down Loop)

    TIME DELAY LOOP Note: Make sure that a vehicle Jumper can NOT fit in the area 9409 Loop 1 between the reverse loops. SW 1 1601 POWER Reverse Loop SW 2 REVERSE SENSITIVITY DOWN LOOP NC NO 9410 N O T A W A L K W A Y...

  • Page 24: Section 4 - Arm Installation

    The 1601 operates with a single 14 ft arm (either straight or folding arm). The 1601 CAN NOT operate with the 20 ft, 24 ft and 27 ft 3-piece arm assemblies. The 1602 operator is designed for the 3-piece 20 ft, 24 ft and 27 ft arm assemblies only.

  • Page 25: 1601 Mounting Arm

    4.2 1601 Mounting Arm V IN Note: Make sure Warning decals ri o ic le in ju a ll ti m a th a rm B ic s tr ia n le s are on BOTH sides of arm. to rc...

  • Page 26: Section 5 - Adjustments

    Whenever any of the programming switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. 5.1 1601 Circuit Board Description and Adjustments How LEDs Function Auto Close Timer...

  • Page 27: Dip-Switch Sw 1 And Sw 2 Settings

    Relay 1 Activation Relay activates when the UP loop detector (DoorKing plug-in detector only) senses a vehicle presence. Up Input will raise arm and/or reset the down timer. Input will not lower the arm. Up Input Function Up Input will raise arm if it is down, or will lower arm if it is up.
  • Page 28 Arm will remain up and wait for the “Next Car’s” down loop to be activated. Next Car 1st Car When “Next Car” activates then clears Note: down loop, arm will lower. If an UP command is given while the arm is lowering, the arm will raise. 1601-065-P-12-19...
  • Page 29 Note: If a valid UP command is given while the arm is lowering, the arm will raise. Valid UP command given Access Control Device 1601-065-P-12-19...

  • Page 30: Reverse Arm Up And Down Positions

    UP B i c s t r i a n l e s t o r c l e position. Note: DC limit sensor is used to hold the arm in the UP position during an AC power failure. 1601-065-P-12-19...

  • Page 31: Magnetic Limit Adjustment

    Tighten nuts when desired positions are achieved. Limit Assembly D O W (White Dot)* TIME DELAY UP Limit 1601 L i m DOWN Limit Magnetic Limit LOOP Sensor Down *Factory Magnet Setting 5.5 Reverse Sensor Reverse sensitivity adjustment will cause the barrier arm to reverse direction of travel should an object be encountered during the down cycle.

  • Page 32: Manual Operation Of The Arm

    MUST be unbolted from the hub with 4 bolts and removed to clear the pathway. A manual release kit is offered from DoorKing to physically crank the arm up if desired (See below).

  • Page 33: Section 6 - Optional Convenience Open System

    This system is not designed to maintain continuous barrier operation; rather it provides a convenient method to open the arm once during adverse conditions. If continuous barrier and access control system operation is required, refer to the DoorKing Model 1000 Inverter / Backup Power System.

  • Page 34: Dc System Wire Schematic

    UP position. DC ON/OFF Power Switch Red/White Black/White Orange Yellow TIME DELAY LOOP SW 1 1601 POWER SW 2 REVERSE DOWN LOOP NC NO DANGER HIGH VOLTAGE! 1 1 2 2 9 10 11 12 13 White...

  • Page 35: Section 7 - Optional Accessories

    2 - W leave a wire loop to allow the arm to rotate freely. Make sure wire does not rub against the cover when cycling. POWER SW 2 1601 - 0 9 REVERSE P / N SENSITIVITY DOWN...

  • Page 36: Additional Optional Accessories (Led Traffic Light, Manual Release, Lane Barrier, Fan Kit, Heater Kit)

    T o o C r a c e s Manual Release Kit This kit is designed to be installed on the 1601 or 1602 barrier gate e r l o I n t b l y operators WITHOUT the convenience open feature. It provides a crank tool s e m to manually move the arm up or down.
  • Page 37 “Optional” accessories offering additional features, available from DoorKing. Fan Kit This kit is designed for the 1601 or 1602 barrier gate operators. It is recommended for hot humid climates to prevent heat and moisture build-up inside the housing (P/N 1601-093). For further information about this, go to DoorKing’s web site at: www.doorking.com...

  • Page 38: Section 8 - Technical Instructions

    Check set screw for tightness. ✓ ✓ Check electric reversing edges and photo-cells for proper External Reverse Device(s) operation. ✓ Perform a complete system check. Include all reversing devices, Complete System loops, access system devices, Fire Dept. access devices, etc. 1601-065-P-12-19...

  • Page 39: Diagnostics Check

    For more information refer to the loop detector instruction sheet and the DoorKing Loop and Loop Detector Information Manual. Check that there are no shorted or open control wires from the keying devices to the gate operator. If a keying device fails to open the arm, momentarily jumper across terminals 6 and 14 on the control board terminal.
  • Page 40 Check the batteries for proper voltage, replace if necessary. power outage. • Replace the 1473-010 back-up control board. Operator has • The main terminal #5 250 mA power has been exceeded. intermittent Check total amp draw of connected device(s). functionality problems that vary. 1601-065-P-12-19...

  • Page 41: Accessories Parts List

    - Optional control board allows the barrier gate operator to report activity to a companion 1830 series access control system. DKS Lane Barrier - Easy add-on to the 1601 operator ONLY. Ideal in applications where a higher degree of vehicle traffic control is desired. P/N 1620-080 - 9 Ft Lane...

  • Page 42: Wiring Schematics

    1/2 or 1 HP 115 VAC Up Limit Magnet TIME DELAY Magnetic LOOP Limit Sensor 1601 POWER REVERSE SENSITIVITY DOWN LOOP NC NO Current Sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Chassis Ground...
  • Page 43 Up Limit Magnet 1473-010 TIME DELAY 1 2 3 4 Magnetic LOOP Limit Sensor 4 5 6 7 8 9 10 1601 POWER REVERSE SENSITIVITY DOWN LOOP Black Black/White NC NO Current Sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14...
  • Page 44 Use this manual for circuit board 1601-010 Revision W or higher. 1601-065-P-12-19 THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY. Visit www.doorking.com/dealer-locator to find a professional installing and servicing dealer in your area. www.doorking.com DoorKing, Inc.

This manual is also suitable for:

1602

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