Presto Lifts M100 Installation, Operation & Service Manual

Foot operated lifts

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Foot Operated Lifts
M100, M200,
M300 & M400
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date placed in service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 miminum charge.
April 2007

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Summary of Contents for Presto Lifts M100

  • Page 1 Foot Operated Lifts M100, M200, M300 & M400 Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date placed in service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 miminum charge.
  • Page 2 This manual was current at the time of printing. To obtain the latest, most updated version, please contact Presto Lifts Customer Service Department or go to our website: www.PrestoLifts.com -- you will find a complete list of current owner’s manuals to print.
  • Page 3: Table Of Contents

    Figure 2: Chain Roller Assembly ...7 Complete Cylinder breakdown by Part Number (Text) ... 8-9 Figure 3: M100-10 Pump Body Complete ... 10 Figure 4: M400-20 Cylinder Assembly Repair Kit ... 11 Figure 5: M400-30 Pump Plunger Assembly ... 12 Figure 6: M400-40 Cylinder Packing Kit ...
  • Page 4: Introduction

    Where unique situations arise, that are not covered in this manual call Presto Lifts for further instructions. Additional manuals are available upon request or on our web site at www.prestolifts.com.
  • Page 5: Table 1: Hydraulic Oil Specifications

    ROUTINE MAINTENANCE: 1). Grease wheels and casters at least once a month to maintain easy roll of lift. 2). Do not overload the lift. All foot operated Presto Manual Stackers have a maximum rated capacity of 1000 lbs. 3). Use only hydraulic oil in the hydraulic system. NEVER USE HYDRAULIC BRAKE FLUID.
  • Page 6: Troubleshooting

    Now, lower lift six inches to a foot at a time. This should dislodge dirt and lift should work properly. Page 6 M100, M200, M300 & M400 FOOT OPERATED LIFTS S E C T I O N 7...
  • Page 7: Figure 1: Wheel Identification

    C104** C106B C106C C106A ** SPECIFIC MODEL NUMBER REQUIRED WHEN ORDERING FOR CORRECT CHAIN LENGTH Page 7 M100, M200, M300 & M400 FOOT OPERATED LIFTS DESCRIPTION Swivel Caster Assembly Rigid Phenolic Wheel Mounting Hardware DESCRIPTION Single Chain Assembly Chain Lock Ring...
  • Page 8 M434 Ram Chevron Set Washer OWNER’S MANUAL M SERIES STACKERS - PAGE 1 AVAILABILITY Page 8 M100, M200, M300 & M400 FOOT OPERATED LIFTS KIT# 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 &...
  • Page 9 Kit Number: 4 = M400-40 Kit Number 5 = M400-50 OWNER’S MANUAL M SERIES STACKERS - PAGE 2 AVAILABILITY Page 9 M100, M200, M300 & M400 FOOT OPERATED LIFTS KIT# 4 & 2 1 & 2 1 & 2 5 & 2 5 &...
  • Page 10 M447 M448 M407A M407B 0457 M442 M440 M441 M410-D 1 Page 10 M100, M200, M300 & M400 FOOT OPERATED LIFTS Tip: Do not swap #7 & #10. They are machined differently DESCRIPTION Plunger O Ring Plunger Nut Washer Plunger Cup Plunger Guide Brg.
  • Page 11: Figure 4: M400-20 Cylinder Assembly Repair Kit

    M433-01 Seal, Deep Z M432-01 Plate, Ram Guide Bearing M424 See pages 7 & 8 for availability of individual items. Page 11 M100, M200, M300 & M400 FOOT OPERATED LIFTS DESCRIPTION Reservoir Seal O Ring Pump Check Ball Poppet Release Spring...
  • Page 12 See pages 7 & 8 for availability of individual items. DESCRIPTION M443 Gasket M444 Plunger Sleeve M445 Plunger O Ring M446 Plunger Nut M447 Washer M448 Plunger Cup M407A Plunger Guide Bearing M407B Seal O Ring 0457 Pump Plunger Page 12 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 13: Figure 6: M400-40 Cylinder Packing Kit

    M432-01 Plate, Ram Guide Bearing M433-01 Seal, Deep Z M434 Washer, Ram M435 Nut, Ram Cup M424 O Ring, Ram Seal, 813 ID x 1.06 M420 Reservoir Seal O Ring Page 13 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 14 ITEM# P/N M442 M440 M441 See pages 7 & 8 for availability of individual items. OWNER’S MANUAL DESCRIPTION Release Pin Release Pin O Ring Release Pin Back Up Ring (Split) Page 14 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 15 Item Numbers 3 & 4 Include Item Number 14 Bearing Hood Bearing Spacer 5/8 Internal Lockwasher 5/8-16 Hex Nut 3/8-16 X 1'' Screw, Cap HH CR2 3/8 Lockwasher Lock Rings Clevis Pin Lift Chain Bearing Page 15 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 16 Item Numbers 3 & 4 include Item Number 14 Bearing Hood Bearing Spacer 5/8 Internal Lockwasher 5/8-18 Hex Nut 3/8-16 X 1'' Screw, Cap HH CR2 3/8 Lockwasher 3/8 Lock Rings Clevis Pin Lift Chain Bearing Page 16 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 17 DESCRIPTION 0584-VR Chain Roller Assembly C102PH Rigid Phenolic Wheel M400** Cylinder Assembly C107 Roller Kit M429 Return Spring M436 Foot Lever (pad M437) C101PH2 Swivel Wheel Assembly C100 Floor Lock Page 17 M100, M200, M300 & M400 FOOT OPERATED LIFTS...
  • Page 18: Restocking Policy

    Presto Lift, Inc.’s goal is for you to be satisfied with your order. Merchandise may be returned, but returns will be subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include but are not limited to handling, storage of the units, etc.
  • Page 19 If a customer wishes to return a Presto Lift, Inc. product, the first step in the process is to request an RMA number from Presto Lift, Inc.’s Customer Service Department. This request must be made on or before the thirtieth (30th) calendar day following the date of Presto Lift, Inc.’s invoice for the merchandise being returned.
  • Page 20: Ordering Replacement Parts

    Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit.
  • Page 21 Please note that prior authorization from Presto Lifts is required on all warranty work. There are no implied warranties of any kind, more specifically, there are no warranties of mer- chantability or fitness for any particular purpose. Presto Lifts' sole warranty shall be as set forth in this limited warranty.

This manual is also suitable for:

M200M300M400

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