2 Planning Plant Migration
Plant operation after migration
–
Timely training of operating and maintenance staff
–
Implement changed/improved processes
–
Different cycle times of the plant
–
Schedule spare parts planning for future plant expansion and
improvements
2.2
Partial or complete migration
What is decisive for the migration scope?
Complexity of the control solution
–
Single controller or multiple networked controllers
–
Connection to control system/third-party systems
–
Controllers, operator control and monitoring equipment used
–
Special functions such as positioning, PID, counter modules
–
Which bus systems, centralized/distributed I/Os
–
Communication modules/protocols
Know-how of the existing plant
–
Core functions and communication
–
Processes
–
Connection of control systems
–
Original suppliers
–
Existing documentation and project software
Components that cannot be (directly) replaced
–
H systems
–
Special drives
–
Control systems, special SCADA systems
Allowed production downtime
–
24/7 production
–
Holiday shutdown
–
Produce in advance
–
Shift (parts of) production
Available budget and time frame
Applicable standards and regulations
Production flexibility
Modernization and improvement
–
Quicker cycle times, higher production quantities
–
Improved product quality
–
Lower energy and production costs
–
Higher availability, faster corrective maintenance times
Upgrades and expansions planned for the future
Migration S7-300/S7-400 nach S7-1500
Entry ID: 109478811,
V1.1,
05/2017
7