Roxell FLEX-AUGER FA 55 Use And Assembly Manual
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Roxell FLEX-AUGER FA 55 Use And Assembly Manual

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03000031
030- 0516
*03000031*
Use and Assembly Guide
Original use and assembly guide
EN
ENGLISH

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Summary of Contents for Roxell FLEX-AUGER FA 55

  • Page 1 03000031 030- 0516 *03000031* Use and Assembly Guide Original use and assembly guide ENGLISH...

  • Page 2: Table Of Contents

    FLEX- AUGER TABLE OF CONTENTS ROXELL - 031 - 0516 TABLE OF CONTENTS TABLE OF CONTENTS GENERAL INFORMATION PART I : INSTRUCTIONS FOR THE USER GENERAL SAFETY RULES ............
  • Page 3 ROXELL - 031 - 0516 FLEX- AUGER RETURN BOX FOR CDS FA 90 - 03202025 .........
  • Page 4 FLEX- AUGER TABLE OF CONTENTS ROXELL - 031 - 0516 EXTENSION BOOT FOR OVERHEAD FA90 - 03202678 ......
  • Page 5 ROXELL - 031 - 0516 FLEX- AUGER TO INSTALL THE RETURN TANDEM SYSTEM (MODEL 75 & 90) ..... III-50 TO INSTALL THE TANDEM IN LINE (MODEL 75/90) .
  • Page 7 Subsequent changes to any manual made by any third party have not been reviewed nor authenticated by Roxell. Such changes may include, but are not limited to, translation into languages other than English, and additions to or deletions from the original content. Roxell disclaims responsibility for any and all damages, injuries, warranty claims and/or any other claims associated with such changes, inasmuch as such changes result in content that is different from the authoritat- ive Roxell- -published English version of the manual.

  • Page 8: General Information

    Roxell’s most current use and maintenance manuals; use of cleansing agents and disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX- surrounding.
  • Page 9 ROXELL - 0516 6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS There are three levels of danger, which you can recognize from the signal word * DANGER * WARNING * CAUTION The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here! DANGER indicates a direct imminent danger that can result in a serious or even fatal accident if the safety measures are not respected.
  • Page 10 1. In the European Union If you have used the product for commercial purposes and you want to dispose of it, contact Roxell who will give you information about the return of the product. It is possible that you will have to pay a disposal charge for the return and recycling.

  • Page 11: Part I : Instructions For The User

    PART I INSTRUCTIONS FOR THE USER I- 1...
  • Page 12 ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER I- 2...

  • Page 13: General Safety Rules

    ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER GENERAL SAFETY RULES Flex Auger Nr. : 031... Transportsysteem voor droogvoeder van dieren Transport system of dry feed for animals IMPORTANT Carefull read the following instructions before you DANGER INSTALL the system 1.

  • Page 14: Operator's Guide

    ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER OPERATOR'S GUIDE ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON. 1. Never let the Flex-Auger run without feed. When the Flex-Auger runs empty, the life time ot the system is reduced considerably.

  • Page 15: Maintenance

    CCM (Corn Cob Mix) - Feed mixed with CCM - Soya - Soya lumps - Wet feed. Without explicite authorization, all our warranties will expire and no claims will be accepted. Also contact Roxell if you want to use strongly grating feeds like hen feed etc... MAINTENANCE INSTRUCTIONS Switch off the main switch first.

  • Page 16: Trouble Shooting Guide

    ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER TROUBLE SHOOTING GUIDE Switch off the main switch first. Use personal protective equipment. DANGER ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON. PROBLEM CAUSE CORRECTIVE ACTION 1.
  • Page 17 Feed mixed with CCM. Soya. Soya lumps. Wet feed. Without explicite authorization, all our warranties will expire and no claims will be accepted. Also contact Roxell if you want to use strongly grating feeds like hen feed etc... I- 7...
  • Page 18 ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER FLEX-AUGER MIX: HOW TO CALIBRATE THE SYSTEM ? Outlet 125 Feed II Bin II Feed I Bin I First of all make sure that all Flex-Augers are ready for use.
  • Page 19 ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER - Put the frequency switch on position 2 (= 20 Hz). = 20Hz. - Put the Flex-Auger switch on position II and let Flex-Auger II run during 20 seconds. - Weigh the feed in the sack or wheel barrow (= ”Xa” kg).
  • Page 20 ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER Example : Position 1 = 5 % Capacity I = 2500 kg/hour 5 x 2500 Cap II - p1 = = 131kg/hour 100 − 5 4. DETERMINE THE CORRECT FREQUENCIES Use the graph Capacity FA II in function of the frequency.
  • Page 21 ROXELL - 031- 0516 FLEX-AUGER - INSTRUCTIONS FOR THE USER WHEN YOU DO NOT WANT TO MIX WHEN YOU WANT TO MIX BIN CHOICE. 1. When there is only 1 bin for feed I (with minimum sensor) : The system stops as soon as the bin is empty.

  • Page 22: Flex Auger Mix

    Fax: +32 50 71 67 21 Verklaart geheel onder eigen verantwoordelijkheid dat het product: “This part may only be filled out if all built-in subparts are delivered by Roxell” Declares on its own responsibility that the product: EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A)

  • Page 23: Part Ii : Components

    COMPONENTS 1. ENVIRONMENTALLY- FRIENDLY DESIGN Roxell complies with the Commission Regulation (EU) No. 4/2014 of 6 January 2014, amending Regu- lation (EC) No 640/2009 implementing Directive 2005/32/EC (the European standard IEC 60034) of the European Parliament and of the Council with regard to eco design requirements for electric motors.

  • Page 25: Component Numbers

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS COMPONENT NUMBERS Name Number Page Mod. Mod. Mod. Mod. UNIVERSAL COLLAR 03102001 03102001 03102001 03102001 II-6 03000577 03000577 03000577 03000577 UPPER BOOT 15  PE BLACK II-42 QUADRUPLE BOOT 03102845 03102845...

  • Page 26: General Lay-Out Cds-System

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS GENERAL LAY- OUT CDS- SYSTEM FIGURE 2. GENERAL LAY- OUT CDS- SYSTEM : STANDARD - FA 75/90/125 BROILERS LAYERS FIGURE 3. II- 4...

  • Page 27: General Lay-Out Cds-System : Broiler Cages - Fa 90/125

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS GENERAL LAY-OUT CDS-SYSTEM : BROILER CAGES - FA 90/125 BROILERS LAYERS FIGURE 4. COMPONENT NUMBERS Name Number Mod. 75 Mod. 90 Mod. 125 UNIVERSAL COLLAR 03102001 03102001 03102001 BOOT ASSY W/ONE WAY...

  • Page 28: Suspension- And Line Components

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS SUSPENSION- AND LINE COMPONENTS ’ ’ Key Nam e Part Nr. Key Nam e Part Nr. 1 TUBE CLAMP ASSEMBLY ø63 03600392 11 PLASTIC DROP TUBE DIA. 70MM - 2.5 m 05000054 2 TUBE CLAMP ASSEMBLY Ø95...

  • Page 29: Power Unit

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS POWER UNIT Nam e Part Nr . On Demand SERV ICE PARTS FA N COV ER On Demand CONNECTION BOX On Demand CA PA CITOR 1-PHA SE MOTOR On Demand CA BLE RING...

  • Page 30: Control Unit Fa 55 - 03501236

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FA 55 - 03501236 16.1 16.4 16.3 16.2 Key Nam e Part Nr. Qt. Key Nam e Part Nr. DROP FOR DROP TUBE Ø70 13502174 MINIMUM SWITCH SHIELD 10203115 HOUSING - CONTROL UNIT Ø56...

  • Page 31: Control Unit W/O Safety Switch Fa 55 - 03501244

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT W/O SAFETY SWITCH FA 55 - 03501244 Key Nam e Part Nr. DROP FOR DROP TUBE Ø70 13502174 HOUSING - CONTROL UNIT Ø56 13502166 WINDOW 13000500 REINFORCEMENT PLATE Ø56-75-90-MOTOR 13109046...

  • Page 32: Control Unit Fa 75 - 03103256

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FA 75 - 03103256 17.5 17.3 17.2 17.1 17.4 Key Nam e Part Nr. Qt. Key Nam e Part Nr. DROP FOR DROP TUBE Ø70 13502174 PARCKER SCREW 8X1/2"...

  • Page 33: Control Unit Fa 90 F/Fa75 - 03202553

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FA 90 F/FA75 - 03202553 17.5 17.3 17.2 17.1 17.4 Key Nam e Part Nr. Qt. Key Nam e Part Nr. DROP FOR DROP TUBE Ø85 13203815 PARCKER SCREW 8X1/2"...

  • Page 34: Control Unit Fa 90 - 03202496

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FA 90 - 03202496 17.5 17.1 17.4 17.2 17.3 Key Nam e Key Nam e Part Nr. Part Nr. Qt. Key Nam e Qt. Key Nam e Part Nr.

  • Page 35: Control Unit

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FA 125 - 03701084 Key Nam e Part Nr. 1 HOSE CLAMP ø131-139MM 03701196 2 THREAD FORMING SCREW 4X12-A2 12502043 3 WINDOW 13000500 4 HOUSING - CONTROL UNIT DIA125 13702996 5 REINFORCEMENT PLATE Ø125 MOTOR...

  • Page 36: Extension Boot Fa 55 - 03501350

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 55 - 03501350 1.13.4 1.16 1.10 1.14 1.12 1.15 1.11 1.13.1 1.13.3 1.13.2 1.13.5 1.17 2.2.8 2.2.3 2.2.6 2.1.11.3 2.2.2 2.2.1 2.1.11.2 2.2.5 2.2.7 2.2.4 2.1.2 2.1.3 2.1.8 2.1.9...

  • Page 37: Extension Boot Fa 55 - 03501350

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 55 - 03501350 Name Part Nr. Qt. CONTROL UNIT FA55 WITHOUT DROP 13502182 HOUSING - CONTROL UNIT Ø56 13502166 WINDOW 13000500 THREAD FORMING SCREW 4X12-A2 12502043 REINFORCEMENT PLATE Ø56-75-90-MOTOR...

  • Page 38: Extension Boot Fa 75 - 03103884

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 75 - 03103884 1.12 1.16 1.17 1.10 1.15 1.14.5 1.11 1.14.3 1.14.2 1.14.1 1.13 2.1.11.3 1.14.4 2.1.11.2 1.18 2.2.7 2.2.6 2.2.5 2.2.4 2.2.2 2.2.3 2.2.1 2.1.1 2.2.8 2.1.3 2.1.7...

  • Page 39: Extension Boot Fa 75 - 03103884

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 75 - 03103884 Nam e Part Nr. CONTROL UNIT FA75 WITHOUT DROP 13109004 HOUSING - CONTROL UNIT Ø75 13109038 WINDOW 13000500 THREAD FORMING SCREW 4X12-A2 12502043 REINFORCEMENT PLATE Ø56-75-90-MOTOR...

  • Page 40: Extension Boot Fa 90 - 03202652

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 90 - 03202652 1.17 1.10 1.12 1.16 1.15 1.14.5 1.14.4 1.11 1.14.1 1.14.2 1.13 1.14.3 2.1.11.3 1.18 2.2.2 2.2.4 2.2.7 2.2.6 2.1.11.2 2.2.8 2.2.3 2.2.5 2.2.1 2.1.1 2.1.3 2.1.9...

  • Page 41: Extension Boot Fa 90 - 03202652

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 90 - 03202652 Nam e Part Nr. CONTROL UNIT FA90 W/O DROP 13203823 HOUSING - CONTROL UNIT Ø89 13203807 WINDOW 13000500 THREAD FORMING SCREW 4X12-A2 12502043 REINFORCEMENT PLATE Ø56-75-90-MOTOR...

  • Page 42: Extension Boot Fa 125 - 03701092

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FA 125 - 03701092 Key Nam e Part Nr. BOOT BODY WELDMENT 13701081 CLOSING PLATE ASS'Y 13102629 EXTENSION PLATE Ø160 GALVA 13109525 DROP ø160 FOR EXTENSION BOOT 13000492 13109046 REINF.PLATE ø56-75-90-MOTOR...

  • Page 43: Thumper Ass'y - 03000007

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS THUMPER ASS'Y - 03000007 Key Nam e Part Nr. 1 THUMPER HOLDER LOCKED 13107990 2 THUMPER 13107966 3 THUMPER HOLDER 13107974 4 THUMPER STOP 13107982 5 HARDWARE KIT 13108014 6 LOCKNUT M6 - DIN 985 20100400 7 BOLT M6X12 - DIN 933-8.8...

  • Page 44: Closing Plate Kit For Intake Boot - 13000146

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CLOSING PLATE KIT FOR INTAKE BOOT - 13000146 Key Nam e Part Nr. 1 CLOSING PLATE 13107776 2 GASKET 15X2 30800874 3 FIBER RING 20104287 4 NUT M10 - DIN 934...

  • Page 45: Feed Intake Boot Fa 75 - 03103850

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FEED INTAKE BOOT FA 75 - 03103850 1.12 1.11 1.10 2.11.2 2.11.1 1.13 2.11.4 2.10 2.11.3 Key Nam e Part Nr. Qt. Key Nam e Part Nr. ANCHOR & BEARING ASS'Y FA75 13109681 INTAKE BOOT &...

  • Page 46: Feed Intake Boot Fa 90 - 03202629

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FEED INTAKE BOOT FA 90 - 03202629 2.13 2.10 1.11.2 1.11.1 2.12 2.11 1.11.4 1.11.3 Nam e Part Nr. Key Nam e Part Nr. INTAKE BOOT & CLOSING PLATE FA90 13202957 ANCHOR &...

  • Page 47: Feed Intake Boot  90F/Fa75 - 03202694

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FEED INTAKE BOOT  90F/FA75 - 03202694 2.11 2.13 1.11 2.10 2.12 1.11 1.10 Key Nam e Part Nr. Key Nam e Part Nr. 1 INTAKE BOOT & CLOSING PLATE FA90 13202957 2 ANCHOR &...

  • Page 48: Feed Intake Boot Fa 125 - 03700531

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FEED INTAKE BOOT FA 125 - 03700531 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 BOOT BODY WELDMENT 13701081 14 BOLT M6 X 12 - DIN 933-8.8...

  • Page 49: Double Intake Boot Fa 55 - 03501343

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 55 - 03501343 1.11.2 1.11.1 1.11.4 1.10 1.11.3 Key Nam e Part Nr. Qt. Key Nam e Part Nr. DOUBLE INTAKE BOOT & CLOSING PLATE FA55 13501655 1.11...

  • Page 50: Double Intake Boot Fa 75 - 03103868

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 75 - 03103868 2.12 1.11.2 2.10 2.11 1.11.1 1.11.4 2.13 1.10 1.11.3 Nam e Part Nr. Qt. Key Nam e Part Nr. DOUBLE INTAKE BOOT & CLOSING PLATE FA75 13108071 ANCHOR &...
  • Page 51 ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 90 - 03202637 2.13 1.11.2 1.11.1 2.10 1.11.4 2.12 2.11 1.10 1.11.3 Nam e Part Nr. Qt. Key Nam e Part Nr. DOUBLE INTAKE BOOT & CLOSING PLATE FA90 13203005 ANCHOR &...

  • Page 52: Double Intake Boot Fa 90-Fa75 - 03000569

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 90-FA75 - 03000569 2.10 2.13 2.11 3.12 1.11.2 1.11.1 3.10 1.11.4 3.13 3.11 2.12 1.11.3 1.10 Key Nam e Part Nr. Key Nam e Part Nr. DOUBLE BOOT & CLOSING PLATE FA90-FA75 13000948 2.10 SEEGER RING Ø17X1...

  • Page 53: Double Intake Boot Fa 90-Fa55 - 03000593

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 90-FA55 - 03000593 2.10 2.13 2.11 3.11.2 3.11.1 3.11.4 2.12 3.11.3 3.10 Key Nam e Part Nr. Key Nam e Part Nr. ANCHOR & BEARING ASS'Y FA55 13502299 2.10 SEEGER RING Ø17X1...

  • Page 54: Double Intake Boot Fa 75-Fa55 - 03000882

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DOUBLE INTAKE BOOT FA 75-FA55 - 03000882 3.10 3.12 3.11 2.11.2 2.11.1 2.11.4 3.13 2.11.3 2.10 Key Nam e Part Nr. Key Nam e Part Nr. ANCHOR & BEARING ASS'Y FA55...

  • Page 55: Tandem In Line Fa 75 - 03103876

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS TANDEM IN LINE FA 75 - 03103876 2.10 2.12 1.11.4 1.11.2 1.11.1 2.11 2.11 1.10 1.11.3 Nam e Part Nr. INTAKE BOOT & CLOSING PLATE 13108022 BOOT BODY WELDMENT FA 75 13108030 E-RING Ø5-DIN 6799-A2 S.S...

  • Page 56: Tandem In Line Fa 90 - 03202645

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS TANDEM IN LINE FA 90 - 03202645 2.12 2.13 1.11.2 1.11.1 2.11 2.10 2.11 1.11.4 1.11.3 1.5 1.10 Nam e Part Nr. INTAKE BOOT & CLOSING PLATE FA90 13202957 BOOT BODY WELDMENT FA 90...

  • Page 57: Tandem In Line Fa125 - 03700580

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS TANDEM IN LINE FA125 - 03700580 2.4.5 2.4.4 2.4.1 2.4.2 2.4.3 Ke y Nam e Par t Nr . Ke y Nam e Par t Nr . BOOT BODY WELDMENT 13701081...

  • Page 58: Return Tandem Fa 75 - 03102969

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS RETURN TANDEM FA 75 - 03102969 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 PROTECTION BOX ASS'Y 13108089 21 TUBE ANCHOR WELDMENT ASS'Y 13108337 2 SET SCREW M8X25 - DIN 916 20101580 22 HOSE CLAMP ASSEMBLY Ø70-90...

  • Page 59: Return Tandem Fa 90 - 03202009

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS RETURN TANDEM FA 90 - 03202009 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 PROTECTION BOX ASS'Y 13108089 21 TUBE ANCHOR WELDMENT 13203112 2 SET SCREW M8X25 - DIN 916 20101580 22 HOSE CLAMP Ø80 - 100MM...

  • Page 60: Return Box For Cds Model Fa 75 - 03102977

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS RETURN BOX FOR CDS MODEL FA 75 - 03102977 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 PROTECTION BOX ASS'Y 13108089 22 HOSE CLAMP ASSEMBLY Ø70-90 03100658...

  • Page 61: Return Box For Cds Fa 90 - 03202025

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS RETURN BOX FOR CDS FA 90 - 03202025 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 PROTECTION BOX ASS'Y 13108089 23 TUBE CLAMP ASSEMBLY Ø95MM 03200029 2 SET SCREW M8X25 - DIN 916 20101580 24 BOLT M8X16 - DIN 933-8.8...

  • Page 62: Return Tandem Boot Fa 125 - 03700572

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS RETURN TANDEM BOOT FA 125 - 03700572 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 TANDEM BOOT BODY WELDMENT 13701032 17 ANCHOR WELDMENT FA125 13700984 2 CLOSING PLATE ASS'Y...

  • Page 63: Thumper For Return Tandem - 03102951

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS THUMPER FOR RETURN TANDEM - 03102951 Key Nam e Part Nr. 1 THUMPER RETURN 13108220 2 THUMPER RETURN STOP - LEFT 13108253 3 THUMPER RETURN HOLDER 13108238 4 HARDWARE KIT 13108261...

  • Page 64: Upper Boot 15_ Pe - Black 03000577

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS UPPER BOOT 15_ PE - BLACK QUADRUPLE BOOT 03000577 - 03102845 COVER ASS'Y FOR UPPER BOOT - 03001195 Key Nam e Part Nr. 1 COVER FOR UPPER BOOT 13703012 2 RING FOR COVER UPPER BOOT 13703020 3 BOLT M6 X 20 - DIN 933 - 8.8...

  • Page 65: Outlet Drop Ass'y W/Shut-Off Model 55

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS OUTLET DROP ASS'Y W/SHUT-OFF MODEL 55 код название Key Nam e Part Nr. номер 1 НИЖ НЯЯ ДЕТАЛЬ- ВЫПУСК, Ф 56 1 BOTTOM PIECE - OUTLET DIA56 03501319 03501319 2 ВЕРХНЯЯ ДЕТАЛЬ- ВЫПУСК, Ф 56...

  • Page 66: Outlet Drop Ass'y W/Shut-Off Model 125

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS OUTLET DROP ASS'Y W/SHUT-OFF MODEL 125 Key Nam e Part Nr. 1 BOTTOM PIECE - OUTLET DIA125 03701004 2 TOP PIECE - OUTLET DIA125 03700996 3 CLOSING SLIDE - OUTLET DIA125 03701012 *4 PARCKER SCREW 4.2 X 16 - DIN 7981 - A2...

  • Page 67: Excentric Drop Ass'y - Modul. Control Unit. - 04905402

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXCENTRIC DROP ASS'Y - MODUL. CONTROL UNIT. - 04905402 12 11 Key Nam e Part Nr. EXCENTRIC DROP - MODULAR CONTROL UNIT 14915938 COVER FUNNEL 14903553 NUT M8 DIN 934 - SP.

  • Page 68: Extension Modular Control Unit - 04904249

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION MODULAR CONTROL UNIT - 04904249 FA 90 Key Nam e Part Nr. 1 MOD. CONTROL UNIT(EXT.F/2 FA) 14903702 2 CLOSING PLATE FOR CONTROL UNIT 14903546 3 LOCKNUT M6 - DIN 985 20100400 4 BOLT M8X16-DIN 933-8.8...

  • Page 69: Extension Modular Control Unit Ø125 - 04909238

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION MODULAR CONTROL UNIT Ø125 - 04909238 Key Nam e Part Nr. 1 MOD. CONTR.UNIT(EXT.F/2 FA)125 14906076 2 CLOSING PLATE FOR CONTROL UNIT 14903546 CLOSING PLATE KIT FOR MODULAR CONTROL UNIT 125 - 04909600 Key Nam e Part Nr.

  • Page 70: Extension For Intake Boot

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION FOR INTAKE BOOT Key Nam e Part Nr. 1 FEED BUFFER TUBE 04801973 1.1 TUBE Ø160X370 14802698 1.2 BUT.HEAD CAP SCREW W/FLANGE M6x16-A2 20109146 1.3 WASHER DIA.6.4x12x1.6 - DIN125 - A2 20103081 1.4 LOCKNUT M6 - DIN 985 -A2...

  • Page 71: Connection Kit For Modular Control Unit Fa 90- 04904751

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONNECTION KIT FOR MODULAR CONTROL UNIT FA 75- 04904744 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 TUBE CLAMP ASSEMBLY Ø80MM 03900065 *32 LOCKNUT M8 - DIN 985...

  • Page 72: Connection Kit For Modular Control Unit Fa 125- 04904759

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONNECTION KIT FOR MODULAR CONTROL UNIT FA 125- 04904759 Key Nam e Part Nr. 1 TUBE CONNECTOR KIT 03700382 2 TUBE ANCHOR WELDMENT Ø125 14916527 3 ANCHOR WELDMENT FA 125 13700984...

  • Page 73: Sensor Holder + Conn. Kit - 03103074

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS SENSOR HOLDER + CONN. KIT - 03103074 Key Nam e Part Nr. 1 SENSOR HOLDER 13000443 2 HANDY BOX OBO A8 15000037 3 WASHER D.6.6x12x1.6-DIN 126 20100459 4 PARCKER SCREW 4.2x9.5 DIN 7981FH...

  • Page 74: Hopper Level Switch - 03100864

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS HOPPER LEVEL SWITCH - 03100864 Key Nam e Part Nr. 1 LEVEL SWITCH ASS'Y 13104500 код название номер кол. 3 SWITCH CORD GUARD 13104369 1 УРОВНЕВЫЙ ВЫКЛЮЧАТЕЛЬ 13104500 5 CONNECTION PLATE 13104401 3 ЗАЩИ...

  • Page 75: Drop Tube Level Switch - 03101102

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS DROP TUBE LEVEL SWITCH Key Nam e Part Nr. W/DELAY - 03100872 1 DROP TUBE BRACKET 13109764 2 JUNCTION BOX DROP TUBE LEVEL SWITCH 14915839 3 CABLE RING HOLDER (2xPG9) 15010119...

  • Page 76: Motor Starter

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS MOTOR STARTER STOP START STOP START Key Nam e Part Nr. ENCLOSURE MOTOR STARTER 15011934 CONTACTOR 3P+1NO 230VAC 15011926 MOUNT SOCLE GV2-AF01 15010291 THERMAL MAGNETIC PROTECTION : See : w here used...

  • Page 77: Automatic Outlet - Ø 56-24Vdc(I) - 04906954

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS AUTOMATIC OUTLET - Ø 56-24VDC(I) - 04906954 Key Nam e Part Nr. Qt. Key Nam e Part Nr. Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 INNER HOUSING Ø56 14905566 12 DROP FOR DROP TUBE Ø70...

  • Page 78: Automatic Outlet - Ø75 - 24Vdc(I) - 04906962

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS AUTOMATIC OUTLET - Ø75 - 24VDC(I) - 04906962 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 INNER HOUSING DIA 75 14905574 12 DROP FOR DROP TUBE DIA 70...

  • Page 79: Automatic Outlet - Ø89 - 24Vdc(I) - 04906913

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS AUTOMATIC OUTLET - Ø89 - 24VDC(I) - 04906913 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 INNER HOUSING DIA 89 14905582 12 DROP FOR DROP TUBE DIA 85...

  • Page 80: Automatic Outlet - Ø 125-24Vdc(I) - 04909364

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS AUTOMATIC OUTLET - Ø 125-24VDC(I) - 04909364 Key Nam e Part Nr. MOTOR ASS'Y I/O NET 14905665 GEARWHEEL 2M 20T 20PA 14905459 TUBE ANCHOR WELDMENT Ø125 14916527 SEAL PLATE Ø125 14916479 BEARING PLATE Ø125...

  • Page 81: General View Flex-Auger Mix

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS GENERAL VIEW FLEX-AUGER MIX FA II FA I COMPONENT NUMBERS Name Number AUGER - FA 75 03100187 NOVICOR TUBE - 3 M Ø 75MM 03100559 CONTROL UNIT FA75 03103256 POWER UNIT...
  • Page 82 ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FLEX-AUGER MIX - 03000536 2.3.2 2.3.1 Key Nam e Part Nr. 5 BOOT BODY WELDMENT - FA MIX 13701529 2 FA EXTENSION 360° FOR INTAKE BOOT 03000544 2.1 EXTENSION PLATE Ø160 GALVANISED 13109525 2.2 DROP Ø160 FOR EXTENSION BOOT...

  • Page 83: Flex-Auger Mix - 03000536

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS FLEX-AUGER MIX POWER UNIT Nam e Part Nr. On Demand SERV ICE PARTS FA N COV ER On Demand CONNECTION BOX On Demand CA PA CITOR 1-PHA SE MOTOR On Demand...

  • Page 84: Control Unit Flex Auger 125 Mix - 03001211

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONTROL UNIT FLEX-AUGER 125 MIX - 03001211 Key Nam e Part Nr. 1 HOSE CLAMP ø131-139MM 03701196 2 HOUSING - CONTROL UNIT DIA125 13702996 3 WINDOW 13000500 4 THREAD FORMING SCREW 4X12-A2 12502043...

  • Page 85: Tube Anchor Weldment - 13701412

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS TUBE ANCHOR WELDMENT 13701412 CONTROL PANEL FOR FLEX-AUGER MIX 3X400V - 50Hz 03000510 3X230V - 50Hz 03000528 1X230V - 50- 60Hz 03000502 3X200V - 50- 60Hz 03000338 030..SPEED SELECTOR DISTURBANCE...

  • Page 86: General Lay-Out Overhead System

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS GENERAL LAY-OUT OVERHEAD SYSTEM FIGURE 5. II- 64...

  • Page 87: Motor Cover Mounting Kit Ø90 - 03000900

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS MOTOR COVER MOUNTING KIT Ø90 - 03000900 Key Nam e Part Nr. 1 COVER HOLDER - LONG Ø90 13008115 2 TUBE CLAMP HALF DIA. 90 FRONT 14900906 3 SOCKET CAP SCREW M6 x 16 - DIN 912 20101812 4 BOLT M6 X 12 - DIN 933-8.8...

  • Page 88: Cover - Flex-Auger Fill System 182X182Mm - 15902513

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS COVER - FLEX-AUGER FILL SYSTEM 182X182MM - 15902513 MOTOR COVER - TOP PLATE Ø90 - 03000902 MOTOR COVER - SIDE PLATE - 03000904 CONNECTION CONTROL UNIT-BIN - SUSPENDED - 03000874 Key Nam e Part Nr.

  • Page 89: Extension Boot Cover Mounting Kit - Ø90

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT COVER MOUNTING KIT Ø90 - 03000906 Key Nam e Part Nr. 1 COVER HOLDER - LONG Ø90 13008115 2 TUBE CLAMP HALF DIA. 90 FRONT 14900906 3 SOCKET CAP SCREW M6 x 16 - DIN 912 20101812 4 BOLT M6 X 12 - DIN 933-8.8...

  • Page 90: Motor Cover - F. Plate L - 03000894

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS MOTOR COVER - F. PLATE L Ø90 - 03000894 MOTOR COVER - F. PLATE R Ø90 - 03000896 MOTOR COVER - F. PLATE L Ø125 - 03701204 MOTOR COVER - F. PLATE R Ø125 - 03701220...

  • Page 91: Connection Control Unit-Bin - Fixed- 03000866

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS CONNECTION CONTROL UNIT-BIN - FIXED- 03000866 Key Nam e Part Nr. 1 CONNECTION PLATE 13000674 2 CONNECTION PLATE WITH HOLE 13000682 3 SEALING PLATE FOR SENSOR 13000708 4 TRIANGULAR MOTOR SUPPORT...

  • Page 92: Extension Boot For Overhead Fa90 - 03202678

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FOR OVERHEAD FA90 - 03202678 6.1.11.3 6.2.2 6.2.4 6.1.11.2 6.1.6 6.1.7 6.2.7 6.1.11.4 6.2.8 6.2.6 6.2.5 6.1.5 6.2.1 6.1.4 6.2.3 6.1.3 6.1.2 6.1.10 6.1.1 6.1.11.1 II- 70...

  • Page 93: Extension Boot For Overhead Fa90- 03202678

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FOR OVERHEAD FA90- 03202678 EXTENSION BOOT FOR OVERHEAD FA90- 03202678 Nam e Part Nr. HOUSING + WINDOW ASS'Y 13000831 TUBE CLAMP ASSEMBLY Ø100MM 03202561 WINDOW 13000500 EXTENSION PLATE Ø160 GALVANISED 13109525 BOOT ASS'Y FA90 FOR EXT.BOOT...

  • Page 94: Extension Boot For Overhead Fa125- 03701228

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS EXTENSION BOOT FOR OVERHEAD FA125- 03701228 Key Nam e Part Nr. 1 BOOT ASSEMBLY FA 125 03700531 2 EXTENSION PLATE Ø160 GALVA 13109525 3 DROP ø160 FOR EXTENSION BOOT 13000492 4 CONNECTION PLATE F/DROP 14916098 5 TUBE ANCHOR WELDMENT Ø125...

  • Page 95: Spares Set Bear.cap Hold

    ROXELL - 031 - 0516 FLEX- AUGER - COMPONENTS SPARES SET BEAR.CAP HOLD Ø56 Nam e Part Nr. SPARES SET BEAR.CAP HOLD-Ø56 03501368 10 Used in : 03501350 EXTENSION BOOT FA 55 03501335 BOOT ASSEMBLY FA 55 03501368 SPARES SET BEAR.CAP HOLD-Ø56...

  • Page 97: Part Iii : Installation Instructions

    PART III INSTALLATION INSTRUCTIONS III- 1...
  • Page 98 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS III- 2...
  • Page 99 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GENERAL SAFETY RULES IMPORTANT Carefully read the following instructions before DANGER INSTALL the system 1. Be CAREFUL when handling the ROLLS OF AUGER. When you release the BINDING WIRE, it is possible that the auger UNROLLS.

  • Page 101: Component Numbers

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS COMPONENT NUMBERS Name Number Page Mod. Mod. Mod. Mod. UNIVERSAL COLLAR 03102001 03102001 03102001 03102001 II-6 03000577 03000577 03000577 03000577  UPPER BOOT 15 PE BLACK II-42 QUADRUPLE BOOT 03102845...

  • Page 102: General Lay-Out Cds-System Iii-4

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GENERAL LAY-OUT CDS-SYSTEM FIGURE 2. GENERAL LAY- OUT CDS- SYSTEM : STANDARD - FA 75/90/125 BROILERS LAYERS FIGURE 3. III- 4...
  • Page 103 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GENERAL LAY-OUT CDS-SYSTEM : BROILER CAGES - FA 90/125 BROILERS LAYERS FIGURE 4. COMPONENT NUMBERS Name Number Mod. 75 Mod. 90 Mod. 125 UNIVERSAL COLLAR 03102001 03102001 03102001 BOOT ASSY W/ONE WAY...

  • Page 104: Tools

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TOOLS SET OF DRILLS (METAL 3-13) & CONCRETE Ø9, Ø7 & Ø2,8 HOLE SAW - Ø32 - 09701699 (SENSOR) - Ø40 - 09700022 (MOD. 55), - Ø51 - 09700030 (MOD. 75), - Ø70 - 09700048 (MOD.

  • Page 105: General Technical Information

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GENERAL TECHNICAL INFORMATION FLEX-AUGER 75 LC 75 HC 90 LC 90 HC 90 HD See page See page See page See page See page See page III-11 III-12 III-12 III-12...
  • Page 106 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS FLEX-AUGER 125 LC 125 HC See III-15 See III-15 - 50Hz - 60Hz **KG/ (50Hz) 5400 10000 **KG/ (60Hz) 6500 12000 KG/M NOVICOR/STEEL/DENSICOR : NOVICOR/STEEL/DENSICOR See page I-70 (mm) 3105...

  • Page 107: Guidelines For Designing The Flex Auger

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GUIDELINES FOR DESIGNING THE FLEX AUGER  1. If possible, install the feed bin in line with the feeding troughs. Avoid using left hand elbows : the feed does not protect such elbows against wear.

  • Page 108: Flex Auger From Hopper To House

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS FLEX AUGER  FROM HOPPER TO HOUSE FIGURE 7. III- 10...

  • Page 109: Return Flex Auger To Hopper - Cds

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS RETURN FLEX AUGER  TO HOPPER - CDS FIGURE 8. POSITION OF THE CONTROL UNIT DROP TUBE FIGURE 9. III- 11...

  • Page 110: Location Of The Outlets - Cds - Standard

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS LOCATION OF THE OUTLETS - CDS - STANDARD FIGURE 10. III- 12...

  • Page 111: Location Of The Outlets - Cds - Broiler Cage

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS LOCATION OF THE OUTLETS - CDS - BROILER CAGE FIGURE 11. III- 13...

  • Page 112: Bin Location

    If possible, install the bin in line with the Flex-Aug- By using a double intake boot (only for models er  . Roxell provides 2 elbows 45 for a standard 55, 75 and 90), you can start with a transport system.

  • Page 113: Elbow Diagram Flex-Auger Model 55-75-90

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ELBOW DIAGRAM FLEX-AUGER MODEL 55-75-90 BOOT STRAIGHT-OUT FIGURE 14. BOOT AT 30_ FIGURE 15. III- 15...

  • Page 114: Elbow Diagram Flex-Auger Model 125 - R = 1700

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ELBOW DIAGRAM FLEX-AUGER MODEL 125 - R = 1700 4.00 45 3.80 BOOT STRAIGHT-OUT 3.60 3.40 3.20 3.00 2.80 30 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60...

  • Page 115: Elbow Diagram Flex-Auger Model 125 - R = 2200

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ELBOW DIAGRAM FLEX-AUGER MODEL 125 - R = 2200 4.00 45 3.80 BOOT STRAIGHT-OUT 3.60 3.40 3.20 3.00 2.80 30 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60...
  • Page 116 MAX. 75 Max. 3m. Min.1,5m L (m) 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 78 81 84 87 90 with fill points every 0,5 m The first extra elbow (45) reduces the maximum length with 3 meters.
  • Page 117 MAX. 75 Max. Min.1,5m For return tandem 3m max. 51 54 57 60 L 12 15 18 21 24 27 30 33 36 39 42 45 48 The first extra elbow (45) reduces the maximum length with 3 meters. The followiing extra elbows with 4,5 m. All lengths within the graph are allowed.
  • Page 118 MAX. 75 Max. 3m. Min.1,5m For return tandem 3m max. L (m) 12 15 18 21 24 27 30 33 36 39 42 45 48 The first extra elbow (45) reduces the maximum length with 3 meters. The followiing extra elbows with 4,5 m. All lengths within the graph are allowed.
  • Page 119 Graph is for one bin only !!! For lines (with tandem) longer than 10m (32,8FT.) : use an extra power unit. This graph is correct for the second part of the Flex- Auger. MAX. 45 For tandem* Max. 3m. 10m max. For return tandem 3m max.

  • Page 120: Graph With Maximum Lengths - Model 55

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GRAPH WITH MAXIMUM LENGTHS - MODEL 90/125 - CDS BROILER CAGE MODEL 90 MODEL 125 LC (5,4T) HC (10T) L (m) L (m) 9 12 15 18 21 24 9 12 15 18 21 24 FIGURE 24.

  • Page 121: Transport Line Location

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TRANSPORT LINE LOCATION SINGLE ROW OF FEEDING TROUGHS DOUBLE ROW OF FEEDING TROUGHS Suspend the line in the cen- Install the drop tube. ter. Max. 30º meal Max. 45º - in a feeding trough : against the pellets back wall.

  • Page 122: To Install The Suspension Points

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE SUSPENSION POINTS - MAKE SURE THAT SUSPENSIONS ARE FIRMLY FIXED. - INSTALL SUSPENSION POINTS IN A STRAIGHT LINE. EACH SUSPENSION POINT SHOULD BE ABLE TO HOLD A LOAD OF 50KG.

  • Page 123: Suspension In A House With Separated Pens

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS SUSPENSION IN A HOUSE WITH SEPARATED PENS Provide a straight line suspension through the sep- aration walls. Use a hole saw to make holes in the walls. Seal & seal ring Put the tube exactly in the center of the hole to avoid wear by friction with the wall.

  • Page 124: Control Unit Assembly And Installation

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS CONTROL UNIT ASSEMBLY AND INSTALLATION Fix the metal reinforcement plate at the inside. Fix the power unit - on the opposite side of the tube anchor - to the con- trol unit (with reinforcement plate) with the 4 bolts M8X20 supplied.

  • Page 125: To Install The Multiple Control Unit

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE MULTIPLE CONTROL UNIT There is a common safety switch for all motors. If there are more than 2 supply Flex-Augers: install the extension for modular control unit on the standard unit for modular control unit.

  • Page 126: Extension Boot Assembly And Installation

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS EXTENSION BOOT ASSEMBLY AND INSTALLATION Suspend the extension boot the same way as the control unit. Point the slide towards the house passage. Fix the extension boot underneath with 4 parcker screws.

  • Page 127: To Make The Drop Holes In The Tubes

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO MAKE THE DROP HOLES IN THE TUBES Use a hole saw. Option : if you only have a hand saw or a grinder Make holes well aligned per tube.

  • Page 128: To Install The Tubes

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE TUBES ALWAYS START FROM THE CONTROL UNIT. NEVER USE AN OUTLET TO CONNECT THE TUBES. MODEL 55 Insert a tube dia. 55 mm without sleeve into the tube anchor weldment.
  • Page 129 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS MODEL 90 Slide a tube 90mm into the tube anchor weldment. TIGHTEN BOLT : MINIMUM 10 Nm. FIGURE 47. MODEL 125 Slide a tube 120mm into the tube anchor weldment.
  • Page 130 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS MAKE SURE THAT DROP HOLES : - POINT DOWNWARDS AND ARE IN A STRAIGHT LINE - ARE IN THE CENTRE OF THE OUTLET Install tube clamps as shown : so you get a strong connection.

  • Page 131: To Install The Outlets

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE OUTLETS Slide the cord through the shut-off-plate. Make Knot the rope in the middle. a second knot. FIGURE 52. FIGURE 53. Install the closing slide in the correct position ! Push by hand 4 screws in the mounting holes.
  • Page 132 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS MODEL 125 FIGURE 59. Max. 30º meal Max. 45º pellets FIGURE 60. III- 34...

  • Page 133: To Install The Automatic Outlet

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE AUTOMATIC OUTLET Fix the drop to the outlet. CLICK CLICK FIGURE 61. Front side TO REMOVE THE DROP Push the drop. Pull the drop. Push a screw driver between the drop and the outlet.
  • Page 134 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS Fix the intake boot to the wall, the ceiling or the floor, in such a way that it cannot move. Install the automatic outlet straight down- ward. *Install the Flex-Auger horizontally. It must be able to move freely.

  • Page 135: Position Of The Drop Tubes

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS POSITION OF THE DROP TUBES Before you start installing the drops, install the complete supply system. Remember that no tube connec- tors are mounted above the intake boots. Take care that the supply is not located right above the feed intake boots, but rather as shown on the drawing.

  • Page 136: To Install The Thumper - Model 55 / 75 / 90

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE THUMPER - MODEL 55 / 75 / 90 Punch the prepunched holes. FIGURE 67. TO INSTALL THE BOOT ASSEMBLY SURVEY 30 _ Slide the upper boot (in correct po- sition) as far as possible in the bin collar and drill 8 holes dia.

  • Page 137: To Install The Boot Assembly

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE BOOT ASSEMBLY ASSEMBLY - EXAMPLE UPPER BOOT (0_) Seal cap. Bin collar. Nut M8 PA6 black. 8 M8X20. 1. Slide the edge of the upper boot as far as pos- sible in the bin collar.

  • Page 138: Quadruple Boot Assembly

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS QUADRUPLE BOOT ASSEMBLY Seal cap. Bin collar. Nut M8 PA6 black 1. Slide the edge of the upper boot as far as possible in the bin collar. 2. Make sure that the lower part of 8 M8X20.

  • Page 139: To Connect The Transport System To The Bin

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO CONNECT THE TRANSPORT SYSTEM TO THE BIN MODEL 90 MODEL 75 Tube clamp FIGURE 75. FIGURE 76. MODEL 55 MODEL 125 FIGURE 77. FIGURE 78. Install the horizontal tube straight through the wall.
  • Page 140 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS Boot straight-out.  Boot at 30 (Not recommended) Not allowed for breeder application. Cut the 45_ elbow to get the correct inclination to the hole in the wall. FIGURE 80.
  • Page 141 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS The hopper must not carry the weight of the tubes. So support the tubes with 2 chains. Fix the chain around the bin leg. Wind the chain 1 x around the tube.

  • Page 142: To Install The Auger

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE AUGER If you can't straighten the auger, cut out the Remove all wires, labels etc... from the auger. kinked part. Then braze the auger according to our instruc- tions.

  • Page 143: To Connect The Auger

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO CONNECT THE AUGER TO THE POWER UNIT MODEL 55 : MODEL 75, 90, 125 : Use a tube 22 x 1,25. Clamp the auger un- Clamp the auger under the anchor block.

  • Page 144: Bearing Cap Holder

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS BEARING CAP HOLDER FIGURE 98. FLOW REGULATION MODEL 75 & 90 CHECK IF THE DIRECTION OF ROTATION OF THE AUGER IS COUNTER CLOCKWISE LOOKING FROM BIN TO CONTROL UNIT. FLOW REGULATOR OPEN Maximum feed flow.

  • Page 145: To Install The Thumper - Flow Regulation - Model 125

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE THUMPER - FLOW REGULATION - MODEL 125 Install the thumper on the right side of the boot (looking from the bin to the control unit). Control unit Check if the rotation direction of the auger is counterclockwise (looking from the bin to the control unit).

  • Page 146: To Install The Drop Tubes

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE DROP TUBES WITHOUT TELESCOPICAL TUBE : WITH TELESCOPICAL TUBE : Height of the drop tube in the feeding trough or hopper can be adjusted individually and at any time.

  • Page 147: To Adjust The Telescopical Tube

    ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS Outlet Parcker screw IN CHAPEL FORM : For well flowing mash and pellets. Use contact glue to fix Drop tube the telescopical tube. Elbow Glue outside Glue inside Glue outside...
  • Page 148 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE RETURN TANDEM SYSTEM (MODEL 75 & 90) If bins do not have the same capacity : make sure that bin A is the smallest. Minimum distance Maximum center distance between both bins : 4m.
  • Page 149 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS IMPORTANT : MAKE SURE THAT ALL TUBE CONNECTIONS ARE WATERTIGHT. FIRMLY TIGHT- EN TUBE CLAMPS (MINIMUM 10 Nm). INSTALL THE AUGER (UNDER SLIGHT TENSION : 5 TO 6CM BETWEEN 2 BINS).
  • Page 150 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE TANDEM IN LINE (MODEL 125) This tandem is a straight-through Flex Auger. Install the exact tube length between both bins (FIG. 105. page III-50 ). Install a control unit or extension boot not further than 10m away from bin A.
  • Page 151 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE TUBE 20mm Mount the tube Connect the tubes if Tube end 20mm in the intake boot length is more than 3m. past the second intake boot FA 75 & FA90...
  • Page 152 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS AUGER STRETCHING (STRAIGHT THROUGH TANDEM) Do not yet connect the auger in the intake boot A (leave some 20cm outside the boot). Open Feed Bin valve A and start the Flex Auger Let the Flex-Auger run untill the feed comes out at the control unit.
  • Page 153 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE HOPPER LEVEL SWITCH IN A FEEDING TROUGH (SEE fig. 66. PAGE. III-37) IN ROXELL 100KG HOPPER Install the level switch in such a way that no feed can get behind the paddle.
  • Page 154 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE SENSOR ON A FLAT SURFACE Flat surface Hole Ø 48 Connection box Sensor Electrical connection : see Fig. 122. FIGURE 122. TO INSTALL THE SENSOR ON A DROP TUBE INSTALL THE SENSOR AS HIGH AS POSSIBLE (A ”MUST”...
  • Page 155 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL THE DROP TUBE LEVEL SWITCH IN A LINE WITH EXTENSION BOOT PROVIDE 100 % FEED DROP FROM THE OUTLET JUST BEFORE THE EXTENSION BOOT 100 % feed drop Extension boot Time delay in minimum position.
  • Page 156 - Motor protections are set at minimum by the manufacturer. - If you do not use a Roxell control panel, make sure to provide the necessary motor protections. - Compare motor label plate and motor connection with local voltage :...
  • Page 157 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ELECTRICAL SYMBOLS 2/T1 4/T2 6/T3 Automatic fuse - Si1 Main Switch - Fu2 1/L1 3/L2 5/L3 - Q1 1/L1 3/L2 5/L3 Motor - M1 I> I> I> Thermal-magnetic motor pro- 1.1kW...
  • Page 158 MAXIMUM CABLE LENGTHS TO THE MOTORS: SEE PAGE III-77 1x230V AC (IEC38) Connection of start/stop conditions From motor starter L2 PE First start/stop condition 1 L1 3 L2 5 L3 CONNECT EXTRA START/STOP STOP START CONDITIONS IN SERIES 2 T1 4 T2 6 T3 Last start/stop...
  • Page 159 MAXIMUM CABLE LENGTHS TO THE MOTORS: SEE PAGE III-77 3x230V AC (IEC38) Connection of start/stop conditions From motor starter First start/stop condition CONNECT EXTRA START/STOP STOP START CONDITIONS IN SERIES 2 T1 4 T2 6 T3 Last start/stop condition 1 L1 3 L2 5 L3 13 NO 2 T1...
  • Page 160 MAXIMUM CABLE LENGTHS TO THE MOTORS: SEE PAGE III-77 3x400V +N AC (IEC38) Connection of start/stop conditions From motor starter First start/stop condition CONNECT EXTRA START/STOP CONDITIONS IN SERIES STOP START Last start/stop 4 T2 condition 1 L1 3 L2 5 L3 13 NO 2 T1 4 T2...
  • Page 161 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS WIRING DIAGRAM CDS FEED SUPPLY SYSTEM MAXIMUM CABLE LENGTHS TO THE MOTORS: SEE PAGE III-77 FLEX- AUGER MODEL 75, 90 & 125 Safety switch Feed screen Weigher Central control panel Impulse switch Max.
  • Page 162 Feed mixed with CCM. Soya. Soya lumps. Wet feed. Without explicite authorization, all our warranties will expire and no claims will be accepted. Also contact Roxell if you want to use strongly grating feeds like hen feed etc... III- 64...
  • Page 163 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS FLEX-AUGER FEED MIX Outlet 125 FA II = FA75 FA I = FA90 Tube Mod. 90 Auger : Mod 90 Tube Mod. 125 Auger : mod 90 FIGURE 129. TO INSTALL FLEX AUGER I : SEE GENERAL INSTALLATIONS FLEX AUGER 90/125.
  • Page 164 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS 2. Always put 1 manual outlet model 125 with shut-off just after the mixing point. This is need- ed for calibration. This outlet must have a 100% drop out. See fig. 28. page III-15.
  • Page 165 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS TO INSTALL FLEX AUGER II : SEE GENERAL INSTALLATIONS FLEX AUGER 75. SPECIAL REMARKS : 1. Maximum inclination of FA II : 30 MAX. 30_ FIGURE 133. 2. Intake boot Always put the flow regulator on Minimum feed flow.
  • Page 167 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS GENERAL LAY-OUT OVERHEAD SYSTEM FIGURE 136. III- 69...
  • Page 168 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS FLEX-AUGER OVERHEAD Key Part Nr. Part Nr. FA90 FA125 03101185 03101185 14900906 13703196 13000641 13000641 13000666 13000666 13008115 13703060 20100160 20100160 52 20101812 20101812 11 03000874 03000874 12 03103074 03103074...
  • Page 169 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ASSEMBLY 03000902 20100160 13000666 13008115 14900906 20101812 FIGURE 138. 20100525 03000896 Caulking 03000894 FIGURE 139. III- 71...
  • Page 170 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS 03000904 (2x) Caulking FIGURE 140. III- 72...
  • Page 171 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS Key Part Nr. Part Nr. FA90 FA125 14900906 13703196 13203906 13203906 13000641 13000641 13000666 13000666 13000732 13000732 10 03103074 03103074 11 03103660 03103660 14 20200028 20200028 20 15 20100160 20100160 32...
  • Page 172 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS ASSEMBLY Caulking FIGURE 142. FIGURE 143. First install the Flex-Auger !!! Caulking Sensor FIGURE 144. III- 74...
  • Page 173 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS 13000666 03000902 13000666 13008115 14900906 13000641 FIGURE 145. 20100160 03000894 03000896 03000892 03000904 FIGURE 146. III- 75...
  • Page 174 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS MOTOR PROTECTION STOP START III- 76...
  • Page 175 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS MAXIMUM CABLE LENGTHS TO THE MOTORS Calculation method: IEC-HD 60364-5 Cable type: PVC – XLPE – Silicon Placing: Open cable trough Materials used: Schneider Electric GV2 motor protections Please be aware that you have to follow the local regulations for your country!
  • Page 176 ROXELL - 031 - 0516 FLEX- AUGER - INSTALLATION INSTRUCTIONS Motor Power (kW) Net voltage Protection Max. cable length (m) Wire gauge (mm²) 0 - 44 45 - 73 1x230V 50Hz GV2ME10 74 - 117 0 - 69 0.75 70 - 116...
  • Page 178 ROXELL bvba, Industrielaan 13, B-9990 Maldegem (Belgium) Tel. +32 50 72.91.72 - Fax. +32 50 71.67.21 - E-mail info@roxell.com - Website www.roxell.com ROXELL Russia, LLC Roxell, Leningradskiy Prospekt 37, bld. 9, premise № 653, 125167 Moscow, Russian Federation - OGRN : 1157746055026 Tel: +7 495 9833015 - E-mail info.russia@roxell.com - Website www.roxell.com...

This manual is also suitable for:

Flex-auger fa 75Flex-auger fa 90Flex-auger fa 125Flex-auger fa-90 hd

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