Roxell Vitoo In Line Use And Assembly Manual
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Roxell Vitoo In Line Use And Assembly Manual

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00800961
008- -
*00800961*
IN LINE
Use and Assembly Guide
EN
ENGLISH
Original use and assembly guide

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  • Page 1 00800961 008- - *00800961* IN LINE Use and Assembly Guide ENGLISH Original use and assembly guide...

  • Page 2: Table Of Contents

    VITOO IN LINE - - TABLE OF CONTENTS ROXELL - 008 - 2111 TABLE OF CONTENTS CONTENTS GENERAL INFORMATION PART I : INSTRUCTIONS FOR THE USER GENERAL SAFETY RULES ............
  • Page 3 ROXELL - 008 - 2111 VITOO IN LINE - - TABLE OF CONTENTS MINIMUM SWITCH ............. . .

  • Page 4: General Information

    This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user. The liability of Roxell ends in case the end user changes or adapts the installation himself. 5. PERSONNEL QUALIFICATIONS USER: The person who uses a function or operation of a product for their work or who works on the product.
  • Page 5 1. In the European Union If you have used the product for commercial purposes and you want to dispose of it, contact Roxell N.V. who will give you information about the return of the product. It is possible that you will have to pay a disposal charge for the return and recycling.
  • Page 6 VITOO IN LINE - - TABLE OF CONTENTS ROXELL - 008 - 3510...

  • Page 7: Part I : Instructions For The User

    PART I INSTRUCTIONS FOR THE USER I- -0...
  • Page 8 ROXELL - 008 - 2111 VITOO IN LINE - - INSTRUCTIONS FOR THE USER I- -1...

  • Page 9: General Safety Rules

    ROXELL - 008 - 2111 VITOO IN LINE - - INSTRUCTIONS FOR THE USER GENERAL SAFETY RULES KiXoo/Vitoo/Boozzter Nr: 008.../008.../002... Automatisch pannen voedersysteem voor opfok en productie van slachtkuikenouderdieren. Automatic pan feeding system for rearing and production of broiler breeders...

  • Page 10: Static Feeder Pan Adjustment

    VITOO IN LINE - - INSTRUCTIONS FOR THE USER ROXELL - 008 - 3911 STATIC FEEDER PAN ADJUSTMENT AMOUNT OF FEED IN THE SUPPORT CONE ACCORDING TO THE POSITION OF THE FEED LEVEL RING The amount can differ depending on type of feed.

  • Page 11: Control Pan Operation

    ROXELL - 008 - 3911 VITOO IN LINE - - INSTRUCTIONS FOR THE USER CONTROL PAN OPERATION The control pan, the last but two pans on the feeder line, controls the whole feeding cycle. POSITION OF THE CONTROL PAN FIGURE 4.
  • Page 12 VITOO IN LINE - - INSTRUCTIONS FOR THE USER ROXELL - 008 - 3911 The feeding cycle continues until the desired amount of feed is When the system operates correctly and when there are available in the house. At that moment, the motors of the lines enough birds eating from the control pan, you do not have and the supply Flex- -Auger stop.

  • Page 13: Directions For Use And Maintenance

    ROXELL - 008 - 3911 VITOO IN LINE - - INSTRUCTIONS FOR THE USER DIRECTIONS FOR USE AND MAINTENANCE TO START UP THE SYSTEM Make sure the lines are suspended correctly ! Suspend the hopper at the correct height. The oil layer on the new auger and the tubes slows down the The weight of a filled 150kg hopper will stretch the main cable feed transport.
  • Page 14 VITOO IN LINE - - INSTRUCTIONS FOR THE USER ROXELL - 008 - 3911 in the inner pan and make sure that birds align around the pans. Now that the pans are hanging above the litter, no more litter can get into the outer pans. As soon as you start...
  • Page 15 ROXELL - 008 - 3911 VITOO IN LINE - - INSTRUCTIONS FOR THE USER - Now the system runs at full capacity and birds all will receive the same amount of feed. Order - Adjust the feed level ring in the right position.
  • Page 16 VITOO IN LINE - - INSTRUCTIONS FOR THE USER ROXELL - 008 - 3911 Now you can remove the top support BY PRESS- Check the feed supply system : any leaks / obstructions. ING THE CENTRAL LIPS. Check the accuracy of the weigher.

  • Page 17: Maintenance Instructions

    ROXELL - 008 - 2111 VITOO IN LINE - - INSTRUCTIONS FOR THE USER MAINTENANCE INSTRUCTIONS Switch off the current first. Use protection DANGER ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON. 1. Power unit - - Make fan dust-free - - Check possible damages to electrical wiring 2.

  • Page 18: Trouble Shooting Guide

    VITOO IN LINE - - INSTRUCTIONS FOR THE USER ROXELL - 008 - 2111 TROUBLE SHOOTING GUIDE Switch off the current first. Use protection DANGER ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON. PROBLEM CAUSE CORRECTIVE ACTION No current.

  • Page 19: Wiring Diagram Automatic Oulet

    Feed mixed with CCM. Soya. Soya lumps. Wet feed. Without explicite authorization, all our warranties will expire and no claims will be accepted. Also contact Roxell if you want to use strongly grating feeds like hen feed etc... I- -13...

  • Page 20: Operator's Guide

    00804385 3911 In Line OPERATOR’S GUIDE CONTROL PANEL SETTINGS SETTING DURING THE REARING - - AD LIBITUM - - PERIOD SETTING “RESTRICTION” PERIOD Feed windows open Feed windows closed Set the starting time. Set activation time (tabs) longer than the time to Set the counter AT Regularly fill all pans manually finish the meal.
  • Page 21 00804385 0511 In Line OPERATOR’S GUIDE Poultry perch Feeding regime Position of the feed level ring = Suspension height of the pan (weeks) streamopening beneath cone system 12mm into the litter : feed windows open Ad lib Meal 1 cm above the litter : feed windows closed 3 à...
  • Page 22 (NL) Has b been incorporated in c conformity with the p provisions of the Mach hinery Directive and t presc criptions of Roxell NV Relating t to this declaration, is conform following directives 2 2006/42/EC (Machine ery Directive); 2004/1 108/EC (Electromagn netic mpatibility).

  • Page 23: Ec- -Declaration Of Conformity

    EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A) EC-declaration of conformity (Directive 2006/42/EC, Annex II.1.A) Fabrikant/Manufacturer: Roxell, Industrielaan 13, 9990 Maldegem Tel: +32 50 72 91 72 Fax: +32 50 71 67 21 Verklaart geheel onder eigen verantwoordelijkheid dat het product:...

  • Page 25: Part Ii : Components

    Commission Regulation No. 640/2009, implementing Directive 2009/125/EC (the European standard IEC 60034) for the environmentally-friendly design of elec- tronic motors which exceed 0.75 kW (IE2), because Roxell feeding and drinking systems are made to function at an ambient temperature above 40°C.
  • Page 27 ROXELL - 008- 3912 VITOO IN LINE - - COMPONENTS COMPONENT NUMBERS Description Number Page Description Number Page HEAVY DUTY PULLEY 00100412 II--8 CUT -- OFF SWITCH SEVERAL II--25 FEEDER PAN PARTS II--16 TEL..DROP TUBE D.100--1m 07400153 II--9 CABLE DIA. 5MM...

  • Page 28: Option : Control Panel For Central Winch

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 OPTION : CONTROL PANEL FOR CENTRAL WINCH (USED IN COMBINATION WITH SINGLE PHASE MOTORS) ALWAYS PROVIDE A SOLID EARTHING ! II- -4...

  • Page 29: Standard : Control Switch For Winch

    ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS OPTION : CONTROL PANEL FOR CENTRAL WINCH (USED IN COMBINATION WITH SINGLE PHASE MOTORS) 00101030 CONTROL PANEL FOR 1 WINCH MOTOR 00101048 CONTROL PANEL FOR 2 WINCH MOTORS 00101055 CONTROL PANEL FOR 3 WINCH MOTORS...

  • Page 30: Option : Central Winch W/Gearbox - Motor Operated

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 OPTION : CENTRAL WINCH W/GEARBOX - MOTOR OPERATED - 00102087 Key Nam e Part Nr. Key Nam e Part Nr. 1 GEARBOX FRA60 PC1 - 1/320 10106136 14 BOLT M8X20 - DIN 933-8.8...

  • Page 31: Suspension Components

    ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS SUSPENSION COMPONENTS Ke y Nam e Part Nr. Ke y Nam e Part Nr. 12 SUSPENSION HOOK M6X60 05000302 1 SCREW HOOK 90MM 05000872 13 SUSPENSION PLA TE 00103069 SCREW HOOK 160MM 05000237 14 SELF DRILLING SCREW 6.3X25...

  • Page 32: Heavy Duty Pulley

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 HEAVY DUTY PULLEY - - 00100412 Key Nam e Part Nr. 1 NUT M12-DIN 934 20100582 2 FOOT 10101657 3 SCREW SPINDLE M12X350 10107530 4 EYENUT M12 20104279 5 PULLEY SIDE PLATE (SE)

  • Page 33: Telescopical Drop Tube

    ROXELL - 008- 3912 VITOO IN LINE - - COMPONENTS CAST IRON BALL (OPTION) - 00102228 THUMPER (OPTION) - 00103036 Ke y Nam e Par t Nr . 1 THUMPER BODY POULTRY 10107548 2 THUMPER STOP 13107982 3 THUMPER HOLDER...

  • Page 34: Feed Intake Boot

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 FEED INTAKE BOOT - - 00106500 TUBE ∅ 44,5 mm Key Nam e Part Nr. BOOT BODY WELDMENT 10102192 REINFORCEMENT HOOK 10107597 TUBE CLAMP ASSEMBLY Ø45 MM 00102921 NUT M5 - DIN 934...
  • Page 35 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS POULTRY INTAKE BOOT WITH SENSOR (OPTION) - - 00106526 Key Nam e Part Nr. 1 BOOT BODY WELDMENT WITH SENSOR 10111706 2 REINFORCEMENT HOOK 10107597 3 TUBE CLAMP ASSEMBLY Ø45 MM...
  • Page 36 VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 OPTION : DOUBLE FEED INTAKE BOOT - - 00106518 Key Nam e Part Nr. 1 DOUBLE BOOT WELDMENT 10106029 2 ANCHOR & BEARING ASS'Y 10111441 3 DECAL - HANDS WARNING 13106596...
  • Page 37 ROXELL - 008- 3912 VITOO IN LINE - - COMPONENTS DOUBLE POULTRY INTAKE BOOT W/SENSOR (OPTION) - 00106534 Key Nam e Part Nr. 1 DOUBLE BOOT WELDMENT WITH SENSOR 10111722 2 SENSOR DISTANCE PIECE 10111714 3 WASHER 4.3X9X0.8 20100566 4 SENSOR HOLDER...

  • Page 38: Power Unit

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 POWER UNIT Ke y Nam e Part Nr . Nam e Part Nr. POWER UNIT 0..(See table) SERV ICE PARTS On Demand 1 MOTOR 1..(See table) FA N COV ER On Demand 3 GEA RBOX 1..(See table)
  • Page 39 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS INDEXING CHARTS - - 00205823 Key Nam e Part Nr. 2 1 PANS TUBE CHART - 32/50TUBES 10206068 3 1/1-2 PANS TUBE CHART - 10/31TUBES 10206076 4 2 PANS TUBE CHART - 32/50TUBES...

  • Page 40: Parts Pan

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 PARTS VITOO PAN Key Nam e Part Nr. 1 FEEDER PAN 00806000 2 ADJUSTER RING 00801886 3 CONES ASS'Y 00802207 4 VITOO GRILL 00800680 5 ANTI SWING CLAMP 00203208 6 TOP SUPPORT...
  • Page 41 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS SPRING TYPE WEIGHER 100 KG - - 00201020 Key Nam e Part Nr. 1 WEIGHER - 100KG 10202992 2 SCREW LINK Ø3.5 10203156 SMALL WEIGHER 200 KG - - 00201244 Key Nam e Part Nr.
  • Page 42 VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 CONTROL PAN VITOO IN LINE - - 00802975 Key Nam e Part Nr. 1 SENSOR CA18CLN12TC1547-2-HIS(KIXOO LIN.) 10800704 2 SENSOR SUPPORT KIXOO/VITOO LINE 10800738 3 ADJUSTER RING 00801886 4 FEEDER PAN...
  • Page 43 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS Key Nam e Part Nr. 1 OVERFLOW BOX 10204998 2 TUBE BRACKET ASSEMBLY 10800092 3 BOTTOM PLATE 10204980 4 TOP COVER ASS'Y 10205029 5 NYLON INSULATION SLEEVE M4 10205045 6 ANTI ROOST GUARD...

  • Page 44: Bag Hopper Parts

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 BAG HOPPER PARTS II- -20...
  • Page 45 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS BAG HOPPER PARTS Key Nam e Part Nr. Key Name Part Nr. 1 LEG 00702944 11 CHAIN Ø3.5 - LG=400 10701142 2 HOPPER BRACE 10701118 12 CHAIN ASS'Y 10701134 13 HOPPER BRACES + HARDWARE + SUSPENSION...

  • Page 46: Strainer For 100Kg Hopper

    VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 100KG HOPPER - - 00100602 Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 HOPPER SIDE 10102259 9 PATENT DECAL 10103893 2 PVC TUBE Ø90 - L = 700 MM 10102382 *10 SCREW M4X10-DIN 84 - 4.8...

  • Page 47: Half Cover For 100Kg Hopper

    ROXELL - 008- 3912 VITOO IN LINE - - COMPONENTS HOPPER EXTENSION - - 00101238 Key Nam e Part Nr. 1 HOPPER EXTENSION SIDE 10104719 2 NUT M6 - DIN 934 20100210 3 BOLT M6X10 - DIN 933-8.8 20100160 HALF COVER FOR 100KG HOPPER - -...
  • Page 48 VITOO IN LINE - - COMPONENTS ROXELL - 008-0512 MINIMUM SWITCH - - 00201145 Key Nam e Part Nr. 1 MINIMUM SWITCH COMPLETE 10206043 1.1 MINIMUM SWITCH ASS'Y 10203073 1.2 SWITCH COVER 10206035 1.3 SWITCH SUPPORT 10203107 1.4 PARCKER SCREW 4.2X9.5 DIN 7981 20102745 1.5 MINIMUM SWITCH SHIELD...
  • Page 49 ROXELL - 008- 0512 VITOO IN LINE - - COMPONENTS CUT- -OFF SWITCH Key Nam e Part Nr. 1 BOX LE1D09 P7 A13 T 15009657 2 THERMIC PROTECTION See : w here used 3 CABLE RING PG 13.5 10100642 4 CABLE RING NUT PG 13.5...
  • Page 50 VITOO IN LINE - - COMPONENTS ROXELL - 008-3912 AUTOMATIC OUTLET DROP ASS’Y - - 04906954 - - DIA. 56 (24VDC) Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 INNER HOUSING Ø56 14905566 12 DROP FOR DROP TUBE Ø70 13502174 2 OUTLET TUBE WITH GEAR Ø56...
  • Page 51 ROXELL - 008- 3912 VITOO IN LINE - - COMPONENTS AUTOMATIC OUTLET DROP ASS’Y - - 04906962 - - DIA. 75 (24VDC) Key Nam e Part Nr. Qt. Key Nam e Part Nr. 1 INNER HOUSING Ø75 14905574 12 DROP FOR DROP TUBE Ø70 13502174 2 OUTLET TUBE WITH GEAR Ø75...
  • Page 52 VITOO IN LINE - - COMPONENTS ROXELL - 008-3912 AUTOMATIC OUTLET DROP ASS’Y - - 04906913 - - DIA. 89 (24VDC) Ke y Nam e Part Nr. Qt. Ke y Nam e Part Nr. 1 INNER HOUSING Ø89 14905582 12 DROP FOR DROP TUBE Ø85 13203815 2 OUTLET TUBE WITH GEAR Ø89...
  • Page 53 PART III INSTALLATION INSTRUCTIONS...
  • Page 54 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 4403 NOTES...
  • Page 55 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS GENERAL SAFETY RULES LINE SYSTEMS IMPORTANT Carefull read the following instructions be- INSTALL fore you the system DANGER 1. Be CAREFUL when handling the ROLLS OF AUGER. When you release the BINDING WIRE, it is possible that the auger UNROLLS. This can cause injuries.
  • Page 57 ROXELL - 008- 2111 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TOOLS 1. LOCK GRIP PLIERS 7. SET OF FLAT OPEN END WRENCHES 13. SOCKET SCREW DRIVERS - - AND RING WRENCHES (6- -22MM) 19700236 2. HEAVY HAMMER, LIGHT HAMMER 14.
  • Page 59 ROXELL - 008- 2111 VITOO IN LINE - - INSTALLATION INSTRUCTIONS COMPONENT NUMBERS Description Number HEAVY DUTY PULLEY 00100412 FEEDER PAN PARTS CABLE DIA. 5MM 00100388 CABLE DIA. 2.5MM 00600205 SMALL PULLEY W/ METAL HOOK 00101527 SCREW HOOK 90MM 05000872...
  • Page 60 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 4403 DIFFERENT COMBINATIONS POSSIBLE 1. Filling of the hopper w/Flex- - Auger Choose the hopper (150kg or 350kg) accordingly ; the hopper must be able to contain the daily ration per line. Use Flex- - Auger 90 w/power unit 0,75KW to fill the hoppers.
  • Page 61 ROXELL - 008- 4403 VITOO IN LINE - - INSTALLATION INSTRUCTIONS 2. With a circulating delivery system (CDS). Choose the right Flex- - Auger CDS depending on the number of lines. Capacity CDS = total capacity of the feeder lines :...
  • Page 62 - - Compare setting of the thermic protection with the data on the motor label. Thermic protections are set at minimum by the manufacturer. - - If you do not use a Roxell control panel, make sure to provide the necessary thermic protections. - - Compare motor label plate and motor connection with local voltage :...
  • Page 63 ROXELL - 008- 2004 VITOO IN LINE - - INSTALLATION INSTRUCTIONS Cut- - off switch Drive unit Control pan Control pan Drive unit FA I Central control panel Weigher FA II FIGURE 6. Central control panel Drive unit Control pan...
  • Page 64 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 2004 Cut- - off switch Control pan Control pan Drive unit Drive unit Cut- - off switch FA I Central control panel FA II Weigher (3x400V+N IEC 38 3x230V IEC 38...
  • Page 65 ROXELL - 008- 2004 VITOO IN LINE - - INSTALLATION INSTRUCTIONS IMPORTANT MEASURES - - INDICATIVE. THESE MEASURES ARE A GUIDELINE ! CONSULT THE TECHNICAL ADVISOR OF THE HATCHERY. DIMENSIONS BIRD/PAN DIMENSIONS BIRD/PAN Drinking lines not less than 50cm and not more than 60cm off the laying nests.

  • Page 66: Roxell - 008-2111

    VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-2111 THE SUSPENSION THE SUSPENSION OF THE SYSTEM IS VERY IMPORTANT : IT MUST BE DONE CAREFULLY AND ACCURATELY ! CLOSELY STUDY THE INSTRUCTIONS BEFORE STARTING THE SUSPENSION. - - IMPORTANT : IF THERE IS A LAYER OF INSULATION, FIRST INSTALL THE NECESSARY REINFORCEMENTS !! - - EACH SUSPENSION POINT (SMALL PULLEY) SHOULD BE ABLE TO HOLD A 100KG BURDEN - - EACH FIXING OF THE HEAVY DUTY PULLEY SHOULD BE ABLE TO HOLD A BURDEN OF 3 X F.
  • Page 67 ROXELL - 008- 2111 VITOO IN LINE - - INSTALLATION INSTRUCTIONS DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH FOR YOUR SAFETY : NEVER MAKE THE INSTALLATIONS LONGER THAN THE RECOM- MENDED LENGTH. 31 - - 86M (MAX. 288KG ) 05000872...
  • Page 68 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-0512 SUSPENSION FOR FEEDER LINE MAKE SURE THAT THE CABLE 3/16” DOES NOT HANG IN, BUT BESIDE THE SCREW HOOKS AND PULLEYS ! Hang a SMALL PULLEY on each SCREW HOOK.
  • Page 69 ROXELL - 008- 4403 VITOO IN LINE - - INSTALLATION INSTRUCTIONS CENTRAL WINCH INSTALLATION IMPORTANT : INSTALL WINCH ABOUT IN THE MIDDLE, AT THE FIRST FIXATION IN THE DIRECTION OF THE 100KG HOPPER*, NOT AT THE END OF A LINE ! MAXIMUM LIFTING POW- ER : 800KGS.
  • Page 70 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 4403 TO INSTALL THE MAIN CABLE CONSIDER THE DOUBLE DIVERSION !! ONLY THEN INSTALL THE CABLE. YOU CAN HANG THE MAIN CABLE IN THE SCREW HOOKS FOR THE TIME BEING.
  • Page 71 ROXELL - 008- 4404 VITOO IN LINE - - INSTALLATION INSTRUCTIONS SINGLE DIVERSION (OVER 86M) SINGLE DIVERSION Bottom view Required cable length : 4 x height. FIGURE 30. FIGURE 31. III- - 17...
  • Page 72 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-2112 TO INSTALL THE CIRCUIT ORGANIZATION ASSEMBLY PLACE The assembly time of the pan, including fastening the pan at the tubes is about 8 to 16 pans per hour per operator.
  • Page 73 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE FEEDER PANS Push the lowest edge of the adjuster ring with a turning movement in the screw thread of the grill. Turn the adjuster ring into the grill.
  • Page 74 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-3911 PLANK FIGURE 35. Push Push CLICK CLICK ATTENTION: CHECK THAT ALL KLIKS ARE FIXED WELL ! FIGURE 36. III- -20...
  • Page 75 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS Put the hinge of the pan into the hinge of the grill by a turning movement. Turn the pan into the grill and take care that every 5 clicks are fixed well.
  • Page 76 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-0510 TO INSTALL THE PANS ON TUBES Take care that all hinge joints are on the same side in relation to the expanded end of the tube. FIGURE 39. III- -22...
  • Page 77 ROXELL - 008- 2008 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ASSEMBLY TOP SUPPORT FIGURE 41. OPTIONAL : TO INSTALL THE SHUT-OFF-SHELL. Put shut-off-shell underneath the drop hole in the tube. FIGURE 43. FIGURE 42. III- -23...
  • Page 78 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-0512 TO INSTALL THE FEEDER LINE Put the tubes with the pans on the floor. Expanded ends pointed towards the 100kg hopper. 100kg hopper. Expanded end Make a row at the spot where you will suspend the tubes.
  • Page 79 ROXELL - 008- 3509 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE CONTROL PAN Tighten the clamp with the supplied bolts and nuts. FIGURE 48. FIGURE 49. FIGURE 50. TO SUSPEND THE POWER UNIT Cable clamp NR. 5...
  • Page 80 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 2008 TO INSTALL THE 100KG HOPPER W/SMALL WEIGHER & MINIMUM SWITCH Install the feed intake boot at the opposite end of the line. Hopper hook. Chain 3,5mm. Install hopper cover lock.
  • Page 81 ROXELL - 008- 2008 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ELECTRICAL SYMBOLS MOTOR - - K = CONTACT - - Kh= RELAY - - R = AUXILIARY RELAY TIME RELAY (W/ IMPULSE CONTACT) ADJUSTABLE TIME RELAY W/O CONTACT OFF- -DELAY CONTACT...
  • Page 82 Current Lead 3X200V 3X230V (IEC38) 3x1,5mm2 3X400V (IEC38) FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch...
  • Page 83 Current Lead 3X200V 3X230V (IEC38) 3x1,5mm2 3X400V (IEC38) FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch...
  • Page 84 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008-0510 2 PANS 10206092 INDEXING TABLE FOR TUBES WITH NUMBER OF TUBES Tube no. FIGURE 57. III- -30...
  • Page 85 PANS INDEXING TABLE FOR TUBES WITH 3 10206100 NUMBER OF TUBES Tube no. FIGURE 58.
  • Page 86 3 & 4 PANS/TUBE PANS/TUBE INDEXING TABLE FOR TUBES : ALTERNATELY AND 4 10206118 NUMBER OF TUBES Tube no. FIGURE 59.
  • Page 87 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INDEX THE FEEDER TUBES  Turn the feed intake boot 180 Let it rest on a support, so that the pans do not touch the floor. This allows you to index the tubes in the correct way.
  • Page 88 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 3911 Very important : it is highly recommended to mark each expanded end of the indexed couple of tubes, and to indi- cate the number of the tube : - - In order to make it easier to keep the exact number on the scale with the exact tube.
  • Page 89 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE AUGER ALWAYS USE SAFETY GLOVES WHEN YOU WORK ON THE AUGER ! Remove all wires, labels etc.. from the auger. TAKE CARE THAT THE AUGER DOES NOT UNROLL ! If the auger is kinked or bent: straighten it by plying it over the upper leg.
  • Page 90 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 2008 ALWAYS SEE THAT THE AUGER CANNOT SPRING BACK (BY USING CLAMPS) WHEN YOU PUT IT UNDER TENSION. Stretch the auger 1,7cm per 3m tube. Measure the re- Slide the anchor into the auger until the auger touches the quired stretch from Mark M to the feed intake boot.
  • Page 91 ROXELL - 008- 2008 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE THUMPER (OPTION) DO NOT USE THIS THUMPER WITH A DOUBLE FEED INTAKE BOOT !!! Perforate the prepunched holes ! FIGURE 74. SECTION FIGURE 75. FIGURE 76.
  • Page 92 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 2008 TO INSTALL THE ANTI- -SWINGING CLAMP (AFTER INDEXING) YOU CAN ALSO FIX THE PANS AFTER INSTALLING AND INDEXING THE SYSTEM Tighten the clamp with the supplied bolts and nuts.
  • Page 93 ROXELL - 008- 3509 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE POULTRY PERCH GUARD Position of the anchor brackets. every 3 feeder tubes when 3 or 4 pans/tube every 2 feeder tubes when 1 or 2 pans/tube...
  • Page 94 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 3509 NEXT TO THE POWER UNIT Use the connection wire to connect to the cable for poultry perch. Make the loop big enough (over the insulator). Cut the surplus cable at the cable clamp.
  • Page 95 ROXELL - 008- 2008 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE TELESCOPICAL TUBE Tube clamp ass’y Only with cast iron ball. FIGURE 87. Cut a hole in the cover at any desired location. S- -hook Chain dia 3,5.
  • Page 96 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 2008 TO INSTALL THE AUTOMATIC OUTLET Fix the drop to the outlet. CLICK CLICK FIGURE 90. Front side TO UNMOUNT THE AUTOMATIC OUTLET Push the drop. Push the drop. Push a screw driver between the drop and the outlet.
  • Page 97 ROXELL - 008- 2008 VITOO IN LINE - - INSTALLATION INSTRUCTIONS TO INSTALL THE AUTOMATIC OUTLETS THE AUTOMATIC OUTLETS ARE AVAILABLE FOR FLEX- -AUGER MODEL 55- -75- -90. The automatic outlet is operated electromagnetically by the sensor (NO) on the small weigher 100Kg. above the 100kg. hop- per.
  • Page 98 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 3911 OPTION : TO INSTALL THE AUGER BY MEANS OF THE AUGER INJECTOR FIGURE 95. III- -44...
  • Page 99 ROXELL - 008- 3911 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ELECTRICAL SYMBOLS MOTOR - - K = CONTACT - - Kh= RELAY - - R = AUXILIARY RELAY TIME RELAY (W/ IMPULSE CONTACT) ADJUSTABLE TIME RELAY W/O CONTACT OFF- -DELAY CONTACT...
  • Page 100 VITOO IN LINE - - INSTALLATION INSTRUCTIONS ROXELL - 008- 3911 WIRING DIAGRAM FOR SINGLE PHASE MOTORS SW1 = LEVEL SWITCH SW2 = SAFETY SWITCH (ONLY W/FA CONTROL UNIT) CONNECT EXTRA START/STOP CONDITIONS IN SERIES SUPPLY SENSOR(S) (IF ORDERED) WIRING DIAGRAM FOR THREE PHASE MOTORS...
  • Page 101 1X220V (IEC38--230V) 1X240V 1X200V SUPPLY SENSO(S) (IF ORDERED) CONNECT EXTRA START/STOP CONDITIONS IN SERIES FEEDER PAN CONTROL PAN SENSE OF ROTATION OF THE AUGER : SEE ARROW ON POWER UNIG ATENTION : COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL...
  • Page 102 3X380V+N (IEC38--400V+N) 3X415V+N 3X400V+N(IEC38) 3X220V (IEC38--230V) 3X240V BRIDGE BETWEEN L3 AND N 3X200V See instructions included in Carton Cut- -Off- -Switch SUPPLY SENSO(S) (IF ORDERED) CONNECT EXTRA START/STOP CONDITIONS IN SERIES FEEDER PAN CONTROL PAN SENSE OF ROTATION OF THE AUGER : SEE ARROW ON POWER UNIT ATENTION : COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL...
  • Page 103 Feed mixed with CCM. Soya. Soya lumps. Wet feed. Without explicite authorization, all our warranties will expire and no claims will be accepted. Also contact Roxell if you want to use strongly grating feeds like hen feed etc... III- -49...
  • Page 104 WHICH EXTEND BEYOND WHAT IS MENTIONED HERE. Any exceptions to this warranty must be approved in writing by an attorney of the Company. Roxell N.V. shall reserve the right to freely change models and technical specifications at any time without prior notice or without the obligation to improve previous models.
  • Page 105 Any complaints in connection with any such deliveries as are not in conformity with the order placed or in connection with visually defective parts must be lodged in writing with Roxell within 5 working days from the receipt of the goods.
  • Page 106 ROXELL NV Belgium, Industrielaan 13, 9990 Maldegem, Belgium Tel: +32 50 72 91 72 - fax: +32 50 71 67 21 - E-mail: roxell@roxell.com - www.roxell.com ROXELLL - Millenium House, 5th Floor, Ul. Trubnaya 12, 107045 Moscow, Russian Federation Tel. +7 495 795 06 57 - Fax +7 495 795 06 32 - E-mail: info.russia@roxell.com - www.roxell.ru ROXELL Malaysia, No.

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