Cleaning Cylinder Removal, Dismantling and Cleaning Cleaning, Repairing, Re-greasing the OSPP-Classic-KF Guide Fault finding OSPP-Classic and OSPP-Classic-KF Defect diagnosis Cleaning the Inner Sealing Band OSPP-Classic / KF Disposal Spare parts list OSPP-Classic-cylinder Guide cylinder OSPP-Classic-KF This operating manual is the translation of the original German version.
• Compliance with these Operating Instructions. Before the OSPP-Classic / OSPP-Classic-KF is commissioned, it must be clearly established that the ma- chine or plant into which it is to be installed complies with the requirements of the EC Machines Directive.
Please inform us immediately of any recurring malfunctions or problems with the OSPP-Classic v. OSPP-Classic-KF. Safety Authorized Use The operating safety of the OSPP-Classic / OSPP-Classic-KF (called „Linear Drive“) is only guaranteed if it is used in authorized applications. Authorized applications of the Linear Drives are: •...
Any liability of Parker Hannifin GmbH – regardless of its basis in law – exists only if there has been intent or gross negligence, or culpable injury to life, body or health, or product defects which have been fraudulently concealed or whose absence has been explicitly guaranteed in writing.
Transport and storage Transport In order to avoid damages during transport and storage the equipment shall be transported as indicated below and protected with appropriate packaging against dirt, humidity and miss handling. Danger from falling load Inappropriate transport and installation of the Linear Drive can lead to: •...
Free of water and dirt. Additional lubrication with oil mist is not necessary. Accessory supplied : Assembly tool. Noise level : The sound emmission values (sound level) of the OSPP-Classic are below 70 dB(A). Installation : In any position. Temperature-Range : From -10°...
(page 28). 6.2.1 General Design Principle • The OSPP-Classic is a pneumatic cylinder without piston rod. • The longitudinal slot in the cylinder is sealed and protected by stainless steel bands. • The piston consists of piston yoke with support rings, piston seals, slideshoes and magnet set on the inside.
Pneumatic Linear Drive OSPP-Classic / KF Technical description OSPP-Classic-KF Technical Data For further detailed information about • Dimensions • Space requirements • Forces and loads • Speeds and damping energy • Weight and other data, see OSPP-Classic-KF catalogue. Operating pressure range : = 8 bar.
Numbers in brackets refer to parts list item and exploded view drawing of the spare parts list (page 30). 7.2.1 General Design Principle • The basic cylinder is the OSPP-Classic as described previously. • The guide (-KF) is attached to the OSPP-Classic cylinder. • The circulating ball bearing guide -KF consists of: - a guide rail which is fixed to the cylinder using a clamping profile, a guide carriage with two ball bush housings in tandem configuration.
• Secure the payload only at the corresponding OSPP-Classic: 2 threaded holes on the centre piece or use the 4 off side through holes. OSPP-Classic-KF: T- on the guide carriage (threaded holes OSPP-Classic-KF16). •...
Typical Circuits Accessories Mountings and Proximity Sensors Owing to the broad range of accessories the linear drives can be fixed regardless of the surrounding conditions. Our magnetic switches from catalogue allow contactless position detection of the linear drives. For further information see OSPP catalogue. Commissioning Installation work and commissioning must be carried through by specialists only! The linear drive can produce quick linear movements with high force.
Continue as for individual cylinder (chapter 9.1). Removal from plant Danger of crushing and eye injuries Take great care when removing the OSPP-Classic / OSPP-Classic-KF. Observe the Chapter 2, page 5 “ Safe- ty“ and the local safety regulations. Dangers are: •...
Pos. 36 Screw for end cap Screws of the end cap mounting Service / Maintenance OSPP-Classic / -KF Attention Maintenance and repair work must only be carried out by specially trained and instructed personnel! The machine or the working zone must be cordoned off for safety purposes as required!
Pneumatic Linear Drive OSPP-Classic / KF 11.2 Cleaning General For cleaning, use only material-protective media and non-fluffy cloths. Do not use high-pressure cleaners! 11.3 Cylinder Removal, Dismantling and Cleaning Danger of eye injuries and cuts on fingers etc. Safety glasses must be worn! There is danger of : •...
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11.3.2 Cylinder OSPP-Classic reassembly Information Note the position of the parts as shown on the exploded view drawing on page 28. • Danger of cuts on fingers etc. The sealing bands, especially the inner sealing band has very sharp-edges. Wear gloves! Preparations: •...
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Pneumatic Linear Drive OSPP-Classic / KF Fitting the piston Information Piston seals have a sensitive sealing lip which should only be inserted into the cylinder tube with a pulling action. For this reason the fitting sequence should be carried out as follows: •...
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Inserting the Cushioning Spigots (20) • Grease O-ring grooves (21), insert O-rings and grease them. • Grease cushioning spigots. • Place inlay nuts (26) in cushioning spigots with ridges upwards. • Push cushioning pad (22) on to cushioning spigot (20), mind the correct installation position, bore hole at the cushion spigot must not be closed.
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Pneumatic Linear Drive OSPP-Classic / KF Checking Tension of Inner Sealing Band Inner sealing band must be fitted: • without pretension, • without hanging loose. Completing the Cylinder Information See “torque moments for screws“ page 18. Only for Ø 63 and Ø 80: •...
11.4 Cleaning, Repairing, Re-greasing the OSPP-Classic-KF Guide Guide cylinders OSPP-Classic-KF16 / -KF25 / -KF32 / -KF40 / -KF50 11.4.1 Lubrication There are grease nipples at the front of the carriers (8) for re-lubrication. The re-lubrication intervals depend on the environmental influences such as dirt, vibrations, impact load etc.
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In order to remove the clamping profile (4), one of the endcaps (35) of the OSPP-Classic cylinder needs to be removed. Please refer to the instructions contained in section 11.3.1 on page 16.
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Fitting of the Guide Rail (5) Depending on the size of the cylinder washers (7) must be used when fixing the guide rail: washers must be used for OSPP-Classic-KF16 / -KF40 / -KF50! Note: Guide rail screws(6) must be secured against incidental loosening.
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-KF-32 -KF-40 -KF-50 3 Nm 5.5 Nm 10 Nm 10 Nm 10 Nm Information Fitting the OSPP-Classic-KF into a machine or system is basically similar to the OSPP-Classic cylinder. For further notes please refer to section 8 on page 12.
Pneumatic Linear Drive OSPP-Classic / KF 12.2 Cleaning the Inner Sealing Band OSPP-Classic / KF Dirt particles can lodge between the inner sealing band and the cylinder bore and cause leakage. Cleaning is then required. Warning! Danger of eye injury ! Wear safety glasses where indicated! •...
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