Parker 6000 Series Installation Manual
Parker 6000 Series Installation Manual

Parker 6000 Series Installation Manual

Compumotor
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OEM6200 Indexer
Installation Guide
Compumotor Division
Parker Hannifin Corporation
p/n 88-016310-01B
November 1997

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  • Page 1 OEM6200 Indexer Installation Guide Compumotor Division Parker Hannifin Corporation p/n 88-016310-01B November 1997...
  • Page 2: User Information

    6000 Series products and the information in this user guide are the proprietary property of Parker Hannifin Corporation or its licensers, and may not be copied, disclosed, or used for any purpose not expressly authorized by the owner thereof.
  • Page 3: Change Summary

    (OEM6200 Installation Guide, p/n 88-016310-01) and the 6000 Series ProgrammerÕs Guide (p/n 88-014540-01). NOTE: To receive the 6000 Series ProgrammerÕs Guide (as well as the 6000 Series Software Reference), you must order the ÒOEM6200 MANUALSÓ ship kit add-on.
  • Page 5 Purpose of This Guide This document is designed to help you install and troubleshoot your OEM6200 hardware system. Programming related issues are covered in the 6000 Series ProgrammerÕs Guide and the 6000 Series Software Reference. (These reference documents are available by ordering the ÒOEM6200 MANUALSÓ...
  • Page 7: Chapter One

    C H A P T E R O N E Installation IN THIS CHAPTER ¥ Product ship kit list ¥ Things to consider before you install the OEM6200 ¥ General specifications table ¥ Mounting the OEM6200 ¥ Connecting all electrical components (includes specifications) ¥...
  • Page 8: Before You Begin

    5. Mount the motor and couple the load. 6. Program your motion control functions. Programming instructions are provided in the 6000 Series Programmer's Guide and the 6000 Series Software Reference. We recommend using the programming tools provided in Motion Architect for Windows (found in your ship kit).
  • Page 9: General Specifications

    General Specifications P a r a m e t e r S p e c i f i c a t i o n Power DC input..............5VDC ±5%, 2A minimum*; or 24VDC ±10%, 1A minimum* * Current requirements depend on the type and amount of I/O used (see page 18). Status LED..............
  • Page 10: Environmental Considerations

    Mounting the OEM6200 NOTE: The drawing below illustrates the dimensions of the OEM6200 printed circuit board. The board is shipped from the factory attached to sheet metal which allows either flat mounting or side mounting of the OEM6200. This board will fit in a 6U rack (if you remove the PCB from the sheet metal). 9.00 Max.
  • Page 11: Electrical Connections

    Electrical Connections Appendix A (page 29) provides guidelines on how to install the OEM6200 in a manner most likely to minimize the OEM6200Õs emissions and to maximize the OEM6200Õs immunity to externally generated electromagnetic interference. Grounding System SHLD Terminal SHLD GND Terminal GND Pin (#13) GND Pin (#14)
  • Page 12: Serial Communication

    To set the address, use the DIP switch (see below), IND E X ER or use the ADDR command (see 6000 Series Software Reference). NOTE: Max. cable length is 50 ft (15.25 m) Changing the address and baud rate (OPTIONAL)
  • Page 13: Aux Connector

    Pulse Cut-off (P-CUT) Input Ñ Emergency Stop Switch LIMITS NOTE : The OEM6200 is shipped with the pulse cut input (P-CUT) internally connected to ground through a zero-ohm resistor (R32). To connect an external switch for operating the emergency stop function, you must first remove R32 and then wire the switch as RP240 shown in the illustration below.
  • Page 14: Motor Drivers

    Motor Drivers PIN OUTS & SPECIFICATIONS (15-pin DRIVE Connector) Pin # Name In/Out Description Step (+) Differential output. Step (pulse) output to the drive. Step + signal is active high. Signal levels: Low £ 1.0VDC @ -30mA, High ³ 3.5VDC @ +30mA. Direction (+) Differential output.
  • Page 15 Connecting a ZETA, S, OEM650, OEM750 or PDS Drive Connecting an OEM670SD Drive OEM6200 ZETA, S, OEM or PDS Drive OEM6200 OEM670SD Drive (DRIVE Connector) (25-pin Connector) (DRIVE Connector) Step + (pin 1) Step + (pin 1) Step + (pin 1) Step + (pin 3) Step Return (pin 9) Step Return (pin 14)
  • Page 16 - Disable the limits with the LH¯ command (recommended only if load is not coupled). - Change the active level of the limits with the LHLVL command. ¥ Refer to the Basic Operation Setup chapter in the 6000 Series ProgrammerÕs Guide for in-depth discussions about using end-of-travel limits and homing.
  • Page 17 Encoder CONNECTIONS & INTERNAL SCHEMATICS Internal Schematic ENCODER Connector Shield Shield Shield SHLD Ground Black Black Chassis GND Max. Cable Length is 100 feet. Z Channel Ð Orange/White (n/a) ZÐ Use 22 AWG wire. Z Channel + Orange Blue Same Circuit +1.8VDC B Channel Ð...
  • Page 18 Joystick & Analog Inputs C O N N E C T I O N S Joystick Feedrate Control (Using a Potentiometer) Joystick Joystick potentiometers are 5K W with 1KW Resistors 60 ° of usable travel adjusted to span 0 W to 1K W . X Axis Y Axis +5VDC...
  • Page 19: Trigger Inputs

    Ò1Ó (indicates that the input is active), regardless of the type of output that is connected. For details on setting the active level and checking the input status refer to the INLVL and TIN command descriptions in the 6000 Series Software Reference. Chapter 1. Installation...
  • Page 20 General-Purpose Programmable Inputs & Outputs PIN OUTS & SPECIFICATIONS Function Internal Schematics Specifications Input #16 Inputs Inputs (MSB of inputs) Input #15 External 5-24VDC Supply TTL-compatible voltage levels OEM6200 (an alternative to using the (low £ 0.4V, high ³ 2.4V). Input #14 internal +5V supply) Voltage range = 0-24V.
  • Page 21 Ground connected. Connection Ground Details on setting the active level and checking the input status are provided in the 6000 Series ProgrammerÕs Connection to a Electronic OEM6200 Guide. Refer also to the Combination of INLVL and TIN command Sinking &...
  • Page 22 Ð inductive loads. Connect the diode in status are provided in the parallel to the inductive load, 6000 Series ProgrammerÕs attaching the anode to the OEM6200 +5VDC EXTERNAL Guide. Refer also to the output and the cathode to the supply...
  • Page 23 THUMBWHEEL CONNECTIONS Ñ for entering BCD data Connection to the Compumotor TM8 Module TM8 Thumbwheel Module +5 GND I5 I4 I3 I2 I1 O5 O4 O3 O2 O1 OEM6200 Programmable Input #1 Programmable Input #2 Programmable Input #3 Programmable Input #4 Programmable Input #5 Pin #49 (+5VDC) Pin #48 (GND)
  • Page 24: Rp240 Remote Operator Panel

    RP240 Remote Operator Panel RP240 Back Plane SHLD RP240 Input Power (+5VDC ±5%, 2A minimum; or +24VDC ±10%, 1A minimum) Current Requirements The current requirements depend on the type and amount of I/O used. At the minimum current (2A for 5VDC, 1A for 24VDC), the OEM6200 should supply sufficient +5V power for: ¥...
  • Page 25 Lengthening I/O Cables Bear in mind that lengthening cables increases noise sensitivity. (The maximum length of cables is ultimately determined by the environment in which the equipment will be used.) If you lengthen the cables, follow the precautions below to minimize noise problems. ¥...
  • Page 26: Testing The Installation

    PROGRAMMABLE INPUTS/OUTPUTS 3. From Motion ArchitectÕs main menu, click on the ÒProductÓ pull-down menu and click on ÒSelectionÓ to invoke the Ò6000 Series Product SelectionÓ dialog box. In the Stepper Control area of the dialog box, type ÒOEM6200Ó in the Connect to a 5VDC or a Other field and click the Okay button.
  • Page 27 Connections Test Procedure Response Format (left to right) End-of-travel NOTE: If you are not using end-of-travel limits, issue the Disable Limits (LH¯,¯) command TLIM response: and ignore the first two bits in each response field. bit 1 = Axis 1 POS limit Home Limits bit 2 = Axis 1 NEG limit 1.
  • Page 28 6000 Series ProgrammerÕs Guide for descriptions of the OEM6200Õs software features and instructions on how to implement them in your application. Be sure to keep the 6000 Series Software Reference at hand as a reference for the 6000 Series command descriptions.
  • Page 29: Chapter Two

    C H A P T E R T W O Troubleshooting IN THIS CHAPTER ¥ Troubleshooting basics: - Reducing electrical noise - Diagnostic LED - Test options - Technical support ¥ Solutions to common problems ¥ Resolving serial communication problems ¥...
  • Page 30: Troubleshooting Basics

    TEST command over the serial interface, or by accessing the RP240 TEST menu (see 6000 Series ProgrammerÕs Guide for RP240 menu structure). After you enter the TEST command, axis 1 moves one rev in the ÒpositiveÓ direction (clockwise as you face the motor flange) at one rev per second, and then one rev in the ÒnegativeÓ...
  • Page 31: Common Problems And Solutions

    Common Problems & Solutions N O T E Some software-related causes are provided because it is sometimes difficult to identify a problem as either hardware or software related. Problem Cause Solution Communication 1. Improper interface connections or 1. See Troubleshooting Serial Communication section below. (serial) not operative, communication protocol.
  • Page 32: General Notes

    1. Power up the computer or terminal and launch the terminal emulator. 2. Power up the OEM6200. A power-up message (similar to the following) should be displayed, followed by a prompt (>): *PARKER COMPUMOTOR OEM6200 - 2 AXIS STEPPER CONTROLLER *RP240 CONNECTED >...
  • Page 33: Product Return Procedure

    Problem Remedy (based on the possible causes) No Response ¥ COM port not enabled for 6000 language communication. Issue the ÒPORT1Ó command and then the ÒDRPCHK¯Ó command. ¥ Serial communication may be disabled; enable with the E1 command. ¥ Echo may be disabled; enable with the ECHO1 command. ¥...
  • Page 35: Safety Considerations

    DC connection, The recommended components are produced by Parker does not at all speak to the integrity of an AC (high- Chomerics (617-935-4850) and are suitable for use with frequency) connection.
  • Page 36 cable (this allows the braid to continue to the cable The level at which the I/O operates means that the signals connector), be careful not to damage the braid. Snap the are unlikely to meet EMC immunity requirements if taken P-clip over the exposed braid, and adjust for a tight fit.
  • Page 37: Appendix A Ð Emc Installation Guidelines

    Limits Cable Drive Cable Encoder Cable Remove paint if mounting on Braided-screen this surface Cables Communications Cable User provided power from a Triggers Cable clean DC power supply (use twisted pair cable) Remove Ground Strap Paint (connect to TH1) Programmable I/O Flat Cable I/O Cable VM50...
  • Page 39 I N D E X 5V power supply CompuCAMª 22 connections (see page for conduit 2, 19 e-mail address for feedback i connection item, like P-CUT, configuration electrical noise 2, 24 Encoder, etc.) address 6 EMC installation guidelines 29 load limit 3 autobaud 6 suppressing 19 6000user@cmotor.com (e-mail) i...
  • Page 40 inputs (continued) performance specifications 3 shielding 2 end-of-travel limits 10 pin outs see also back cover of manual EMC guidelines 29 problems 26 drive connector 8 I/O cables 19 general-purpose programmable 14 encoder connector 11 ship kit 2 problems 26 joystick connector 12 sinking input device, connecting to 16 testing 21...
  • Page 41 • To help prevent electrical noise, shield all connections at one end only (see also Appendix A). * TTL-compatible levels: Low ≤ 0.4V, High ≥ 2.4V. • Error messages while programming or executing programs – see 6000 Series Programmer's Guide . ** You must remove resistor R21 before using the IN-P pullup terminal.

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