Parker AC15 Series Hardware Installation Manual
  1. Manuals
  2. Brands
  3. Parker Manuals
  4. DC Drives
  5. AC15 Series
  6. Hardware installation manual

Parker AC15 Series Hardware Installation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DOC-0017-03-EN-B
04.04.2023
1 (125)
DOC-0017-03-EN: AC15 Series - Hardware Installation Manual
AC15 Series
Variable Speed Drive
Hardware Installation Manual
DOC-0017-03-EN-B 04.04.2023

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AC15 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Parker AC15 Series

Summary of Contents for Parker AC15 Series

  • Page 1 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual AC15 Series DOC-0017-03-EN-B Variable Speed Drive 04.04.2023 Hardware Installation Manual 1 (125) DOC-0017-03-EN-B 04.04.2023...

  • Page 2: Safety Requirements

    Parker Hannifin Manufacturing cannot accept responsibility for damage, injury, or expenses resulting there from. 1.1 Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation.

  • Page 3: Hazards

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 1.5 Hazards Electric Shocks DANGER! Ignoring the following may result in injury: • This equipment can endanger life by exposure to rotating machinery and high voltages. • The equipment must be permanently earthed due to the high earth leakage current, and the inverter motor must be connected to an appropriate safety earth.

  • Page 4: Safety & Emc Requirements

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Safety & EMC Requirements Where there is a conflict between safety and EMC requirements, personnel safety shall always take precedence. Safety WARNING! Ignoring the following may result in injury or damage to equipment: •...

  • Page 5: Application Risk & Risk Assessment

    • The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. • Parker cannot guarantee the suitability of the equipment described in this Manual for individual applications. Risk Assessment CAUTION! •...

  • Page 6: Manufacturing Location

    Website: www.parker.com/eme Certified according to ISO 9001:2015 Parker Hannifin Manufacturing Germany GmbH & Co. KG - Sitz: Bielefeld - Amtsgericht: Bielefeld HRA 15699 persönlich haftende Gesellschafterin: Parker Hannifin GmbH - Sitz: Bielefeld - Amtsgericht Bielefeld HRB 35489 Geschäftsführung der Parker Hannifin GmbH: Ulrich Jochem, Achim Kohler, Andreas Paulsen, Kirsten Stenvers Vorsitzender des Aufsichtsrates: Dr.-Ing.

  • Page 7: Table Of Contents

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3 Table of Contents Safety Requirements ........................... 2 Intended Users ..........................2 Application Area .......................... 2 Personnel ............................ 2 Product Warnings, Cautions and Information notices ..............2 Hazards ............................3 Electric Shocks ..............................3 Safety &...
  • Page 8 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Safe Torque Off (STO): SIL2, PLd ....................46 Overview ........................... 46 Introduction ..............................46 STO Functional Description ........................... 47 Alignment to European Standards .................... 47 EN ISO13849-1:2015 (Safety of machinery – Safety-related parts of control systems) ........ 47 EN61800-5-2:2017 (Adjustable speed electrical power drive systems) &...
  • Page 9 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Technical Information ........................111 13.1 General Product Ratings ......................111 Environment ..............................111 Safety ................................111 Earthing ................................ 111 Mains Supply ..............................111 13.2 AC Line Fed Power Stack Ratings ..................112 1ø, 230V Products ............................112 3ø, 230V Products ............................

  • Page 10: Introduction

    4.1 About this Hardware Installation Manual Users This Manual is intended for use by the installer of the AC15 series Inverters. It assumes a reasonable level of understanding in this discipline. There is a separate Software Reference Manual – DOC-0017-05 “AC15 Series - Software Reference Manual”, that is intended for use by the user and programmer of the AC15 series Inverters.

  • Page 11: Initial Steps

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Initial Steps Use this Hardware Installation Manual to help plan the following: 1. Installation Know your requirements: Certification, i.e. CE, UL, CUL compliance (Chapter 11: Compliance). Conformance to local installation requirements. Supply and Cabling requirements (Chapter 6: Installation).

  • Page 12: Product Overview

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 5 Product Overview General Overview: 0.37 – 30kW Power Range: 5 (Frames 1 – 5) Frame Sizes: 1ø 220 – 240Vac ±10%, (Frames 1 - 2: 0.37 – 2.2kW) 3ø 220 – 240Vac ±10%, (Frames 1 - 5: 0.37 – 11kW) Power Supply: 3ø...
  • Page 13 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual General Power Stack Features: Minimum: 1kHz Default: 4kHz Maximum: 10kHz Switching Frequency: Linear derating of output current will apply above the default switching frequency (varies by power rating. Refer to Chapter 13: Technical Information for values).
  • Page 14 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Base Control Board I/O: Frame 1: 2x Configurable Inputs: Voltage Mode (0-10V) / Current Mode (0- 20mA, 4-20mA) Analogue Inputs: Frames 2 – 5: 2x Configurable Inputs: Voltage Mode (± 10V, 0-10V) / Current...

  • Page 15: Installation

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 6 Installation IMPORTANT Please ensure that you have read and are familiar with the ‘Compliance’ chapter before installing the unit. 6.1 Mechanical Product Dimensions & Weights Optional Wiring Bracket shown for reference only...

  • Page 16: Product Fixing Dimensions

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Product Fixing Dimensions Fixing Dimensions Slot Size Frame Size Fixings 128.0 70.0 (5.04) (0.20) (2.76) (0.22) (0.20) (0.09) (0.19) 170.0 94.0 (6.69) (0.20) (3.70) (0.28) (0.20) (0.09) (0.19) 225.0 126.0 (8.86) (0.26) (4.96) (0.31)

  • Page 17: Lifting The Inverter

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Lifting the Inverter These products can be lifted by an individual. Care must be taken when handling the products to avoid injury. Mounting the Inverter These products are intended to be mounted vertically inside a suitable enclosure.

  • Page 18: Ventilation Clearance Requirements

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Ventilation Clearance Requirements The inverter gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and heatsink: Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter, and that heat generated by other adjacent equipment is not transmitted to the inverter.

  • Page 19: Wiring Bracket (Optional)

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Wiring Bracket (Optional) Optional wiring brackets are available for the AC15 product range. These brackets support the cabling to and from the drive, as well as providing a convenient means to achieve a 360° connection to the cable screen.

  • Page 20: Electrical

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 6.2 Electrical IMPORTANT Please ensure that you have read and are familiar with the ‘Safety’ chapter before proceeding with the electrical installation. DANGER! RISK OF ELECTRIC SHOCK Terminal covers, main covers, and cover fixings must remain in place while the drive is energised.
  • Page 21 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 2: Label Description Protective Earth L1 / L Supply Input Phase L1 / Live L2 / N Supply Input Phase L2 / Neutral Supply Input Phase L3 DC+ / Dynamic Brake Resistor Connection (+)
  • Page 22 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 5: Label Description Protective Earth Supply Input Phase L1 Supply Input Phase L2 Supply Input Phase L3 DC+ / Dynamic Brake Resistor Connection (+) Dynamic Brake Resistor Connection (-) Motor Output Phase U...
  • Page 23 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Terminal Block Wire Range (Europe) Wire sizes for Europe should be chosen with respect to the inverter operating conditions, in addition to local National Electrical Safety Installation Requirements. Local wiring regulations always take precedence.
  • Page 24 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 230V Products: DC Link / Brake AC Line Input Output Motor Output Motor Terminals Terminals Terminals Frame Power Size Product Code (kW) (L1/L, L2/N, L3) (DC+, DC-, DBR) (U, V, W) Terminal Block Wire Range: 12 – 26 AWG 15G-31-0025...
  • Page 25 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Terminal Block Tightening Torques 230V Products: DC Link / AC Line Input Brake Output Terminals Terminals Motor Output Earth Chassis Earth Terminals Terminal Clamp Frame (L1/L, L2/N, (DC+, DC-, Size DBR) (U, V, W)
  • Page 26 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Cable Connections With Wiring Bracket Fitted Below is an example of how to correctly terminate the motor screen onto the wiring bracket: Motor earth connected to Supply earth chassis earth connected to clamp.
  • Page 27 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 230V Products: Motor J1 ‘EMC’ (AC J2 ‘P -> PE’ (DC Frame Power Line Y-Cap) Y1 ‘VAR’ (VDR) Link Y-Cap) Size Product Code (kW) Link: Link: Link: 15G-31-0025... 0.37   15G-31-0045...

  • Page 28: Control Board Wiring

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Control Board Wiring DANGER! RISK OF ELECTRIC SHOCK Terminal covers, main covers, and cover fixings must remain in place while the drive is energised. These should only ever be removed once the supply to the unit and/or system has been disconnected, and the residual energy in the DC link capacitors has been discharged.
  • Page 29 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Terminal Identifications Frame 1: Terminal Terminal Description Ident RL1A Relay Output 1 (Contact A) RL1B Relay Output 1 (Contact B) Motor Thermistor Input Motor Thermistor Input Analogue Input 1 (±10V, 0-10V, 0-20mA, 4-20mA) Analogue Input 2 (±10V, 0-10V, 0-20mA, 4-20mA)
  • Page 30 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frames 2 – 5: Terminal Ident Description RL1A Relay Output 1 (Contact A) RL1B Relay Output 1 (Contact B) Motor Thermistor Input Motor Thermistor Input Analogue Input 1 (±10V, 0-10V, 0-20mA, 4-20mA) Analogue Input 2 (±10V, 0-10V, 0-20mA, 4-20mA)
  • Page 31 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Wiring Example ↑ Configuration Setup: RL1A 110-230Vac (or 24Vdc) voltage supply. RL1B Relay output (to lamp). Motor Thermistor ‘+’ connection. Motor Thermistor ‘-’ connection. 0-10V variable input (from potentiometer) 4-20mA variable input (from current source)
  • Page 32 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Recommended Wire & Ferrule Sizes The following wire sizes and ferrules are recommended for use with the control board terminal blocks: Maximum Bare Wire / Ferrule Wire Type Wire Size Ferrule Details Length 1x 1.0mm...

  • Page 33: Control Board Communications Wiring

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Control Board Communications Wiring The Ethernet communications socket allows users to: Communicate over Ethernet IP (Frames 2 – 5 only), or Modbus TCP/IP. Access the drive’s Web Server. Connect to the Drive System Explorer (DSE Lite) software for function block programming of custom applications and firmware updates, etc.

  • Page 34: Μsd Memory Card

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 6.3 µSD Memory Card Commercially available µSD Memory Cards may be fitted to allow users to: Clone drive applications and archive files for duplication or copying to a replacement unit. Provide a quick and easy means of updating the drive firmware in the field.

  • Page 35: Remote Mounted 6901 Mmi

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 6.4 Remote Mounted 6901 MMI In addition to the Drive mounted keypad, there is a RJ11 port available to the user for connecting a remote mounted 6901 Keypad. The 6901 can be useful when performing commissioning functions, or when a 6901 MMI is to be mounted remotely, i.e., on the door of a control cubicle.

  • Page 36: Cable Connection

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Cable Connection The control module terminal cover will need to be removed prior to connecting the remote 6901 MMI cable. 1. Insert the cable connector clip side down into the RJ11 port on the front of the product.

  • Page 37: Associated Equipment

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 7 Associated Equipment Additional mandatory equipment is required when installing an inverter (i.e., AC Line Input Fuses), as well as optional components that may be specific to the installation (i.e., Input Chokes, EMC Filters, Output...

  • Page 38: Ac Line Fuses

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 7.1 AC Line Fuses Line input fuse ratings are given in the tables below for both European and North American & Canada territories. For North America, the recommended fuses are either Mersen A60Q series, 600Vac/dc semiconductor protection fuses or Mersen A50QS series, 500Vac/dc semiconductor protection fuses.

  • Page 39: External Emc Filters

    An External AC Line Choke may be required on the line supply to the drive: 1. On supplies delivering >12kA but <50kA RMS symmetrical Amperes, 480V maximum. 2. To mitigate supply quality issues. Where required, Parker suggest the following AC Line Choke ratings: 1ø, 230V Products Motor...

  • Page 40: 3Ø, 400V Products

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Notes: AC Line Choke inductance values calculated @230V, 60Hz AC Line Choke impedance is nominally 3% of drive rating AC Line Choke maximum voltage rating should be 240V +10%, TN/IT AC Line Choke frequency of operation is 50 – 60Hz AC Line Choke inductance during 150% overload operation should be >90% of its nominal value...

  • Page 41: Dynamic Braking Resistor

    Dynamic Brake Resistors should be used when an application requires regenerated power from the motor to be dissipated, usually during motor deceleration. The AC15 Series products are all fitted with an internal brake switch as standard, ready for connection to an external Dynamic Brake Resistor.

  • Page 42: Resistor Protection Devices

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Parker recommends the use of cubicle mount metal clad resistors and offer an optimised range, specified below: Power Rating Resistance Continuous Current Order Code (Ω) Rating (A) CZ467715 CZ467714 CZ389853 CZ467717 CZ388397 CZ463068...

  • Page 43: Ac Motor Chokes

    2. Eliminates potential nuisance overcurrent trips in installations with long motor cable runs. 3. Limits parasitic capacitance flowing to earth. Refer to ‘Chapter 11: Compliance’ for maximum motor cable lengths. Where a choke is deemed necessary, Parker suggest the following AC Motor Choke ratings: 1ø, 230V Products Motor...

  • Page 44: 3Ø, 230V Products

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Notes: AC Motor Choke inductance values calculated @230V, 50Hz AC Motor Choke impedance is nominally 2% of drive rating AC Motor Choke maximum voltage rating should be 240V +10%, TN/IT AC Motor Choke frequency of operation is 0 – 120Hz AC Motor Choke inductance at peak current should be >85% of its nominal value...

  • Page 45: Calculation

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Calculation The choke ratings listed above are for guidance only. Customers may want to calculate their own ratings using the formula below: ���������������� ���� � × � √3 ÷ ( 2���� × ���������������� ) ����...

  • Page 46: Safe Torque Off (Sto): Sil2, Pld

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 8 Safe Torque Off (STO): SIL2, PLd 8.1 Overview Introduction The AC15 is an adjustable speed electrical power drive system that is suitable for safety related applications (PDS(SR)). The drive is used in typical applications such as pump controls, packaging machines, textile machines, printing machines, or material forming machines.

  • Page 47: Sto Functional Description

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual STO Functional Description STO is a means of preventing an inverter from delivering rotational force to its connected electric motor. Please refer to EN61800-5-2:2017 para 4.2.3.2 for the formal definition. To ensure a high degree of safety, two independent STO control channels are implemented in hardware, providing the safety sub function STO.

  • Page 48: En61800-5-2:2017 (Adjustable Speed Electrical Power Drive Systems) & En61508:2010

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 2. General Requirements of Category 3: A single failure will not lead to loss of the STO safety function. Failure of more than one component can lead to the loss of the STO safety function.

  • Page 49: Emc

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual In addition to the mandatory requirements of EN61800-3, the STO functionality has been subjected to testing for immunity at higher levels. In particular, the STO function (only) has been tested for radiated immunity according to EN61800-5-2:2017 Annex E up to 6GHz which includes frequencies used by mobile transmitters in general.

  • Page 50: Input State Truth Table

    The user / installer is responsible for designing a suitable system to meet all requirements of the application including assessing and validating it. Parker will not accept any liability for failure to do this or any consequential loss or damage.
  • Page 51 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Configuration Setup: Motor Thermistor ‘+’ connection Motor Thermistor ‘-’ connection Run Forward: 24V digital input STOA 24V input connected i.e., STO DISABLED (drive operational) STOB 24V input connected i.e., STO DISABLED (drive operational) Minimum STO Implementation: This example shows ‘STO Request’...
  • Page 52 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual STO Implementation with a Door Switch (Stop Category 0): This example shows a safety door switch that is used to invoke STO on the drive when the safety door is ‘opened’, allowing access into the ‘Danger Zone’.
  • Page 53 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual SS1 / STO Implementation using a Safety Control Unit (Stop Category 1): The example below shows Safe Stop (SS1) implementation that brings a motor to rest in a controlled manner, before invoking STO on the drive after a time delay determined by an external Safety Control Unit.
  • Page 54 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3. Close the ‘Drive Start PB’ switch to run the drive. To stop the drive: 1. Open the ‘Drive Stop PB’ switch and wait for the motor to come to a standstill. To invoke STO: 1.

  • Page 55: Technical Specification

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Technical Specification STOA, STOB, referenced to 0V Terminal Idents: 24V PELV (with energy source class 3, according to IEC 62368-1) Nominal Input Voltage: 25.2V (26.4V in a maximum operating ambient of 40°C) Maximum Input Voltage: Recommended Input 0V –...
  • Page 56 STO function is a factory-fitted and factory-tested feature. Repairs to the inverter STO featured-product are to be carried out only by Parker authorised repair centres. Any unauthorised attempt to repair or disassemble the product will render any warranty null and void, and STO integrity could be impaired.

  • Page 57: Sto Functional Checks

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual • The STO function must not be used for electrical isolation of the inverter and power. Whenever any personnel require to work on the drive, associated motor or other power items, they must always use recognised and suitable electrical isolation devices.

  • Page 58: Comprehensive Checks

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Comprehensive Checks A comprehensive check of the STO function ensures the overall integrity of the STO functionality. It proves the independent operation of each channel individually (including during the normal dual channel operation), and the essential single fault detection.
  • Page 59 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual STO Test Step Test Check or Activity Expected Reaction & Effect STO Channel A Check With the inverter running and the motor turning at SPT1, momentarily disconnect Motor must immediately coast to a rest.

  • Page 60: Test Protocol Specimen

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Test Protocol Specimen Project / Machine: ______________________ Name of Tester: ______________________ Reference of Inverter: ______________________ Successfully tested (Test steps 1 – 18) ☐ Functionality: Safe Stop 1: Successfully tested ☐ Is not used ☐...

  • Page 61: Sto Troubleshooting

    8.7 STO Troubleshooting The table below is for guidance only and may not be a comprehensive list of all possible symptoms relating to STO. Parker will not accept responsibility for any consequences arising from its incompleteness or inaccuracy. STO Input STO Input...

  • Page 62: Basic Drive Operation

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 9 Basic Drive Operation 9.1 ‘Local’ Operation To run the drive using either the onboard keypad, or the 6901 remote keypad, the following steps need to be followed. Note: This sequence assumes that the power connections (ac line supply & motor output connections) have already been connected as per the installation instructions.

  • Page 63: Onboard Drive Keypad & Display Overview

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Onboard Drive Keypad & Display Overview Keypad Overview Navigation / Parameter Edit Keys MENU Key Navigation - Displays the next Menu level, or the first parameter of the current Menu. Parameter - Allows a writable parameter to be modified.

  • Page 64: 6901 Remote Keypad & Display Overview

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 6901 Remote Keypad & Display Overview 6901 Keypad Overview Navigation / Parameter Edit Keys UP Key Navigation - Moves upwards through the list of parameters. Parameter - Increments the value of the displayed parameter.
  • Page 65 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual JOG Key Control - Runs the motor at a speed determined by the JOG SETPOINT parameter. When the key is released, the Inverter returns to the “STOPPED” state. Only operates when the inverter is “STOPPED“, and in Local Start/Stop mode.

  • Page 66: Keypad Menu Navigation Examples

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Keypad Menu Navigation Examples Below are some examples of how the keypad keys are used to navigate through the sub-menu lists: Navigate to Top Level Menu on Power-Up Onboard Keypad Display 6901 Remote Keypad Display r 1.1...

  • Page 67: Basic Drive Setup

    Stop the drive - bring the motor back to a standstill. Change the motor direction – to run the motor in reverse. Note: By default, parameter value changes are saved automatically. Refer to the ‘AC15 Series Software Reference Manual’ (DOC-0017-05) for details.
  • Page 68 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Note: The parameters displayed in this list will vary depending on what settings have been selected i.e., ‘Motor Type’ & ‘Control Strategy’ parameters. Enter values as required (‘key’ parameters listed below only): Parameter Name...
  • Page 69 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Enter values as required: Parameter Name Default Value Range Units Type Writable PMAC Back EMF 0284 60.0 0.1 to 30000.0 REAL ALWAYS PMAC Base Volt 0290 400.00 1 to 1000 REAL ALWAYS PMAC Max Speed...
  • Page 70 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual To perform an ‘Autotune’ routine: Navigate to the ‘Autotune’ sub-menu: Motor Nameplate Level Menu Overview Onboard Keypad Display 6901 Remote Keypad Display Setup Motor Control CtrL Autotune Auto Parameter 0036 (Atn Mode) is set to ‘1’ (Rotating) by default (recommended), but if this is not possible, change it to ‘0’(Stationary).
  • Page 71 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual At the end of the ‘Autotune’ routine, the motor will decelerate to a stop and the drive will disable: Drive ‘Stopped’ Indication Onboard Keypad Display 6901 Remote Keypad Display When the motor has come to a stop, the Motor ‘Running’...
  • Page 72 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual The drive will enable and should accelerate the motor to the speed demanded. Parameter 0105 (Speed Percent) provides the real time speed feedback (% of motor nameplate rpm) value. When the drive is running, the drive will show the following status indication: Drive ‘Running’...
  • Page 73 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 5. To Change Motor Direction: To change the direction of the motor with the onboard keypad: Ensure the drive is in a ‘Stopped’ state: Press the ‘Stop’ key and either the ‘Up’ (Forward) or ‘Down’ (Reverse) key simultaneously:...

  • Page 74: Remote' Operation (Using Pre-Defined Macro's)

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 9.2 ‘Remote’ Operation (Using Pre-Defined Macro’s) To run the drive ‘remotely’ (using either push-buttons, switches or PLC’s as opposed to a keypad), the following steps need to be followed. Note: This sequence assumes that the ‘Basic Drive Setup’ routine has been completed, as outlined above.

  • Page 75: Running The Drive

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Select an ‘Application’ (Macro) by changing the value of parameter 1150 (Application). Next, change parameter 1151 (Load Application) from ‘0’ to ‘1’ (FALSE to TRUE) to load the application. Parameter Name Default Value...

  • Page 76: Application '1': Standard (Basic Speed Control)

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Application ‘1’: Standard (Basic Speed Control) This Application is ideal for general purpose applications. It provides push-button or switched start/stop control. The setpoint is the sum of the two analogue inputs AIN1 and AIN2, providing Speed Setpoint + Speed Trim capability.

  • Page 77: Application '2': Auto / Manual

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Application ‘2’: Auto / Manual Two Run inputs and two Setpoint inputs are provided. The Auto/Manual switch selects which pair of inputs is active. The Application is sometimes referred to as Local/Remote. ↑...

  • Page 78: Application '3': Presets

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Application ‘3’: Presets This is ideal for applications requiring multiple discrete speed levels. The setpoint is selected from either the sum of the analogue inputs, (as in Application 1 and known here as PRESET 0), or as one of up to seven other pre-defined speed levels.

  • Page 79: Application '4': Raise / Lower

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Application ‘4’: Raise / Lower This Application mimics the operation of a motorised potentiometer. Digital inputs allow the setpoint to be increased and decreased between limits. The limits and ramp rate can be set using the keypad.

  • Page 80: Application '5': Pid

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Application ‘5’: PID A simple application using a Proportional-Integral-Derivative 3-term controller. The setpoint is taken from AIN1, with feedback signal from the process on AIN2. The scale and offset features of the analogue input blocks may be used to correctly scale these signals.

  • Page 81: Application '6': Aux Comms

    The default method of communications for this macro is Modbus TCPIP, and the master controller must be configured with a mapping that connects to the points shown in red text within the DSELite template. Refer to the ‘AC15 Series – Software Reference’ Manual (DOC-0017-05) for instructions on configuring base Modbus TCPIP communications.

  • Page 82: Routine Maintenance & Repair

    10.3 Repair In the event of a drive failure, the inverter should be returned to a local Parker Repair Centre. No attempt should be made by the user to repair the unit themselves. Only Parker trained personnel are permitted to repair this product in order to maintain certifications, reliability, and quality levels.

  • Page 83: Compliance

    11.2 European Compliance CE Marking The CE marking is placed upon the product by Parker Hannifin Manufacturing to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives. Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives.
  • Page 84 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual WARNING! Local wiring regulations always take precedence. Where there are any conflicts between regulatory standards - for example, earthing requirements for electromagnetic compatibility, safety shall always take precedence. Low Voltage Directive When installed in accordance with this manual, the product will comply with the low voltage directive 2014/35/EU.

  • Page 85: Emc Compliance

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual EMC Compliance A list of EMC Compliance definitions relevant to this section are listed in the table below: Terminology Description Environment Environment that includes domestic premises, it also includes establishments directly connected without transformers to a low-voltage power supply First Environment: network which supplies buildings used for domestic purposes.
  • Page 86 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Standards Limits* Product Generic Specific Frequency (MHz) dB(µV/m) EN 61800-3 EN61000-6-3 EN61000-6-4 These limits have no 30 - 230 Category C3 relationships with the generic 230 - 1000 standards. * = Limit has been adjusted for a measurement distance of 10m.
  • Page 87 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Radiated & Conducted Emissions: Compliance Overview WARNING! In a domestic environment, this product may cause radio interference, in which case supplementary mitigation measures may be required. EN 61800-3 Category C1 Category C2 Category C3...
  • Page 88 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 1ø, 230V Products: Frame 1 Quasi Freq Limit Margin Peak (MHz) (dB/µV) (dB/µV) (dB/µV) (dB/µV) 0.158 83.49 90.00 6.51 0.166 92.50 100.00 7.95 0.233 89.01 100.00 10.99 0.477 72.52 90.00 17.48 0.485 81.52 100.00...
  • Page 89 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 2 Quasi Freq Limit Margin Peak (MHz) (dB/µV) (dB/µV) (dB/µV) (dB/µV) 0.178 84.46 100.00 15.54 0.537 70.52 86.00 15.48 17.921 54.68 65.75 11.07 21.457 51.24 63.74 12.51 21.533 53.19 63.70 10.51 23.969 50.67...
  • Page 90 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 400V Products: Frame 1 Quasi Freq Limit Margin Peak (MHz) (dB/µV) (dB/µV) (dB/µV) (dB/µV) 0.158 83.77 90.00 6.23 0.174 91.42 100.00 8.58 0.229 89.54 100.00 10.46 0.517 83.87 86.00 2.13 0.533 74.27 76.00...
  • Page 91 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 5 Quasi Freq Limit Margin Peak (MHz) (dB/µV) (dB/µV) (dB/µV) (dB/µV) 0.154 85.39 90.00 4.61 0.154 93.16 100.00 6.84 1.261 73.13 76.00 2.87 1.265 73.06 76.00 2.94 3.631 68.6 76.00 7.40 3.725 69.77...

  • Page 92: Emc Installation Guidance

    RF impedance of the local earth connection. When installing an AC15 in a control cubicle, Parker recommends using a star-point earthing method where ‘noisy’ and ‘clean’ earths are separated out. Four separate earth bus bars, three of which are insulated from...
  • Page 93 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 1. Clean Earth Busbar (insulated from the mounting panel): Used as a reference point for all signal and control cabling. It may be further subdivided into an analog and a digital reference busbar, each separately connected to the star earthing point.
  • Page 94 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Cabling Requirements Cables used for connecting to inverters, can be termed as electrically ‘Clean’, ‘Noisy’ or ‘Sensitive’. The diagram below shows an overview: AC Line Fuses EMC Filter (optional) AC Line Choke (optional) Dynamic Braking Resistor (optional) Signal, Control &...
  • Page 95 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Cable routing should be planned in a way that segregates certain cable types to meet EMC compliance: Use the shortest possible motor cable lengths. When connecting multiple motors to a single inverter, use a star junction point for motor cable connections.
  • Page 96 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 2. Additive Emissions Emissions from individual components tend to be additive. To reduce the emissions: The equipment must be mounted in a metal cubicle. Refer to ‘Radiated & Conducted Emissions: Compliance Overview’ section above.
  • Page 97 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Issues arising from long Motor Cable runs Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed up to a maximum cable length as specified in the table in the ‘Cabling Requirement’...

  • Page 98: Harmonic Information

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Harmonic Information 1ø, 230V Products Drive Type: 1ø, Fundamental Voltage = 230V Line Inductance = 146µH, PSCC = 5kA These products are designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-11-0025...
  • Page 99 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 1ø, Fundamental Voltage = 230V Line Inductance = 146µH, PSCC = 5kA Frame Size: Product Code: 15G-12-0100... Power Rating (kW): Current Rating (A): Harmonic No. RMS Current (A) 15.48 7.32 0.41 1.19...
  • Page 100 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 230V Products Drive Type: 3ø, Fundamental Voltage = 230V Line Inductance = 84µH, PSCC = 5kA These products are designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-31-0025...
  • Page 101 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 3ø, Fundamental Voltage = 230V Line Inductance = 84µH, PSCC = 5kA The 2.2kW Frame 2 is designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-32-0100... 15G-33-0170...
  • Page 102 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 3ø, Fundamental Voltage = 230V Line Inductance = 84µH, PSCC = 5kA Frame Size: Product Code: 15G-35-0300... 15G-35-0400... Power Rating (kW): Current Rating (A): Harmonic No. RMS Current (A) 29.14 39.02 0.02...
  • Page 103 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 400V Products Drive Type: 3ø, Fundamental Voltage = 400V Line Inductance = 146µH, PSCC = 5kA These products are designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-41-0012...
  • Page 104 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 3ø, Fundamental Voltage = 400V Line Inductance = 146µH, PSCC = 5kA These products are designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-42-0065... 15G-42-0090... 15G-43-0120… Power Rating (kW): Current Rating (A): Harmonic No.
  • Page 105 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 3ø, Fundamental Voltage = 400V Line Inductance = 146µH, PSCC = 5kA The 7.5kW Frame 3 is designated as “Professional Equipment” as defined in EN61000-3-2. Frame Size: Product Code: 15G-43-0170... 15G-44-0230...
  • Page 106 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Drive Type: 3ø, Fundamental Voltage = 400V Line Inductance = 146µH, PSCC = 5kA Frame Size: Product Code: 15G-45-0380... 15G-45-0440... 15G-45-0600... Power Rating (kW): 18.5 Current Rating (A): Harmonic No. RMS Current (A) 35.14...

  • Page 107: North American & Canadian Compliance

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 11.3 North American & Canadian Compliance North American Compliance This product is certified under the US governments Occupational Safety and Health Administration’s (OHSA), Nationally Recognised Testing Laboratory (NRTL) program. An NRTL is a private third-party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements.
  • Page 108 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Recommended Wire Sizes North American wire sizes (AWG) are based on NEC/NFPA-70 for ampacities of thermoplastic-insulated (75ºC) copper conductors. The wire sizes allow for an ampacity of 125% of the rated input and output amperes for motor branch-circuit conductors as specified in NEC/NFPA-70.

  • Page 109: Environmental Compliance

    Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) entered into force on June 1, 2007. Parker agrees with the purpose of REACH, which, is to ensure a high level of protection of human health and the environment. Parker is compliant with all applicable requirements of REACH.

  • Page 110: Ac15 Series Product Codes

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 12 AC15 Series Product Codes Order example 0025 Device Family AC15 Series, General Purpose AC Drive Voltage 230Vac, Single Phase 230Vac, Three Phase 400Vac, Three Phase 3 & 4 Frame Size and Current Rating (Heavy Duty)

  • Page 111: Technical Information

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 13 Technical Information 13.1 General Product Ratings Environment 0°C to 40°C (derate output current above 40°C by 2% per °C, up to maximum of 45°C). Operating Temperature: Derate not available for fan-less Frame 1, 1ø 230V, 0.37kW product.

  • Page 112: Ac Line Fed Power Stack Ratings

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 13.2 AC Line Fed Power Stack Ratings 1ø, 230V Products Power Supply = 1ø 220-240V ±10%, 50/60Hz ±10%, PSCC = 5kA Motor power, output current and input current must not be exceeded under steady state operating conditions.

  • Page 113: Internal Brake Switch Ratings

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Power Supply = 3ø 380-480V ±10%, 50/60Hz ±10%, PSCC = 5kA Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins.

  • Page 114: 3Ø, 400V Products

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 400V Products DC Link Brake Switch Threshold = 764V Continuous Peak (Instant) Motor Brake Power Brake Power Resistor Frame Power Current Diss Current Diss Value Size Product Code (kW) (kW) (kW) (Ω) 15G-41-0012…...

  • Page 115: Analogue Outputs

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Analogue Outputs AO1, AO2, referenced to 0V Terminal Idents: Voltage Mode: 0 – 10V Type: Current Mode: 0 – 20mA Maximum Output 20mA Current: Voltage Mode: Max current = 20mA Load Impedance: Current Mode: Max voltage = 10V 2.5msec (0 to 90%)

  • Page 116: High Speed Digital Inputs

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual High Speed Digital Inputs DI4, DI5, referenced to 0V Terminal Idents: 5V to 24V logic: Low state <0.8V Input Voltage Range: High state >4.2V Typical Rising 2.9V Threshold: Typical Falling 2.2V Threshold: Single Ended...

  • Page 117: User +24V Output

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual User +24V Output 24V referenced to 0V Terminal Idents: Nominal Output Voltage: Minimum Output 20V @ 50mA Voltage: Frame 1: 50mA (Total combined with DX1 & DX2 outputs) Maximum Output Current: Frames 2 – 5:...

  • Page 118: Appendix A: Power Stack Circuit Overview

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Appendix A: Power Stack Circuit Overview 1ø, 230V Products Frame 1: Frame 2: 118 (125) DOC-0017-03-EN-B 04.04.2023...

  • Page 119: 3Ø, 230V Products

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual 3ø, 230V Products Frame 1: Frame 2: DOC-0017-03-EN-B 04.04.2023 119 (125)
  • Page 120 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 3: Frame 4: 120 (125) DOC-0017-03-EN-B 04.04.2023...

  • Page 121: 3Ø, 400V Products

    DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 5: 3ø, 400V Products Frame 1: DOC-0017-03-EN-B 04.04.2023 121 (125)
  • Page 122 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 2: 122 (125) DOC-0017-03-EN-B 04.04.2023...
  • Page 123 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 3: Frame 4: DOC-0017-03-EN-B 04.04.2023 123 (125)
  • Page 124 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual Frame 5: 124 (125) DOC-0017-03-EN-B 04.04.2023...
  • Page 125 DOC-0017-03-EN: AC15 Series - Hardware Installation Manual DOC-0017-03-EN-B 04.04.2023 125 (125)

Table of Contents

Save PDF