Lincoln Quicklub 223 User Manual
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Lincoln Quicklub 223 User Manual

Pump with/without datalogger microprocessor, control unit and membrane key pad
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User Manual
Operation Instructions
2.1EN-30008-C08
®
Quicklub
VDC-Pumps 223 (without) and 233 (with Datalogger)
Microprocessor, Control Unit and Membrane Key Pad
4354 a01
810-55400-1
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

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  • Page 1 Operation Instructions 2.1EN-30008-C08 ® Quicklub VDC-Pumps 223 (without) and 233 (with Datalogger) Microprocessor, Control Unit and Membrane Key Pad 4354 a01 810-55400-1 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 2: Fields Of Application

    © 2008 by LINCOLN GmbH Pos tfach 1263 Phone: +49 (6227) 33-0 D-69183 Walldorf Fax: +49 (6227) 33-259 Page 2 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 3: Table Of Contents

    Biodegradable lubricants ..........46 Lubr icants for the food & beverage industry ....46 Declaration by the Manufacturer ........47 Page 3 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 4: Introduction

    Therefore, for the operation of your device always use original parts made by Linc oln 1013A 94 GmbH. Page 4 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 5: Safety Instructions

    Any modification must be subject to prior consultation with the m anufacturer of the lubrication system. Page 5 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 6: Pump Models

    Refer to the design ation on the pum p type plate, e.g. P233 -2XLBO- 1 K6 - 24 - 2A6.15- M DF01 (also see chapter “Identification Code” page 7). Page 6 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 7: Identification Code Vdc

    MF01 = with microprocessor control and membrane key pad MDF01 = with microprocessor control, Datalogger and membrane key pad Page 7 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 8: Description

    11 (fig. 2) as an integrated p.c .b. MF01. 6 288b04 Fig. 3 Control p.c.b. MF01 (P223) Page 8 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 9: P233 With Data Logger

    - faults in the elapse of the lubricating time In the case of the P233 version, the data is also transferred into the data logger. Page 9 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 10: Operating States

    Tightening torques ........... 20 Nm 20002 068 Fig. 6 Pum p element, sectional drawing Piston Return spring Check valve Page 10 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 11: Pump Element B7 With Bypass Check Valve

    2 (fig. 10) on the check valve 1. Return spring The output is 2 cm³/min. Page 11 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 12: Check Valve

    “S” should be 29 ± 0.1 mm (see fig. 14). 4 158a99 Fig. 13 Adjustable pump element Page 12 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 13: Setting Of Adjustable Pump Elements

    At max imum s etting “S“ is 29 ±0.1 mm. Lubricant output cm /stroke Setting dimension 6001a 02 Page 13 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 14: Retrofit Adjustment Of Max. Lubricant Output

    This grease quantity is returned to the reser- voir. Fig. 17 Pressure relief valve with grease return 6 336b04 Page 14 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 15: Return Line Connection

    > < Fig. 20 Time sequence diagram Operating cycle = Pause time + Lubricating time Page 15 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 16: Pause Time

    Normally, the monitoring time ends at the same time as the lubricating time. An external signal lamp flashes continuously in case of a fault. Page 16 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 17: Membrane Key Pad

    If a low-level indic ation * LL * is present, the pump does not switch on automatically any longer. 6001a02 Page 17 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 18: Operator Keys Of The Membrane Key Pad

    Press key > 2 seconds. > 2 sec. 4214a99 Fig. 31 Informatio n regarding the set pause time and residual pause time Page 18 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 19: In Programming Mode

    If the signal is ack nowledged, the relay drops out and the flashing indication changes into a permanent indication. Page 19 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 20: Reading Of The Data Memory "Quickdata" (Only P233)

    Inner orbit of the roun d solenoid solenoid 6001a02 Electromagnetic switch Position of the guidin g plate Control cam (entered) Page 20 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 21: When The Reservoir Is Empty

    Fig. 37 Contact protection measures 1 - Electromagnetic switch 2 - RC element 3 - Diode 4 - Load Page 21 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 22: Setting An Operation

    Displa y m ode (page 23 ff) Programming mode (page 25 ff) Operating mode (page 28 ff) Page 22 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 23: Display Mode

    6001a 02 422 7a99 Fig . 41 Display mo de (continuation see next page) Page 23 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 24 42 14a99 switched off and on again. Fig. 41 Display mode Page 24 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 25: Programming Mode

    “. 04“ respectively “. 6001a02 20“ in the display provided the program- ming s equence has been carried out completely. Page 25 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 26 The external fault contact is modified by program ming it as an “nc“ norm ally closed contact. 4222a99 6253b04 Fig. 42 Programming Mode (continuation next page) Page 26 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 27 - ating mode once again (see pages 28 ff). 4208a99 Fig. 42 Programming mode Page 27 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 28: Operating Mode

    4220a9 9 (remaining paus e time) after two sec. 4224a9 9 Fig. 43 Operating Mode (continuation next page) Page 28 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 29 4297a 00 Display with factor 1 after two sec. 4226a 99 Fig. 43 Operating Mode (continuation next page) Page 29 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 30 62 53b04 after approx. 40 sec. Termination of the operating mode 4208a04 Fig. 43 Operating mode Page 30 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 31: Maintenance, Repair And Tests

    If the reservoir has been completely emptied, the pum p may require until 10 minutes before it operates with its full output. 6001a02 Page 31 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 32: Repair Pump

    Set the jumper configuration on the new control p.c.b. according to the one noted down from the old control p.c .b. Page 32 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 33: Tests

    Fig. 47 Green circulating illuminated segment, lubricating time in the display window of the membrane keypad (see Fig. 47). Page 33 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 34 Therefore, 600 1a02 trigger several additional operating cycles. Page 34 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 35: Technical Data

    SVTE-350-G 1/4A-D8 ........624-28774-1 lubricant outputs. Any system design must be based on the above values. Page 35 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 36 Rated voltage ........24 VDC, -20% / +30% Max. input current ............1,0 A Class of protection ....IP6K 9K acc. to DIN 40050 T9 Page 36 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 37: Electrical Data

    Tighten pump models with 4 l, 8 l and 15 l reservoir with three fastening screws (see point R 9,5). 6001a02 Page 37 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 38: Electrical Connection Vac

    Connection diagram DC, pump 223 Pump 233 with control p.c.b M DF01 4361a01 Fig. 50 Connection diagram DC, pump 233 Page 38 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 39: Dimensions

    2.1EN-30008-C08 Technical Data, continuation Dimensions - 2 l reservoir 1166b0 1 Fig. 51 Dimensions - 2 l reservoir Page 39 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 40 Dimensions - 2 l reservoir with filling from the top 1167b0 1 Fig. 52 Dimensions - 2 l reservoir with filling from the top Page 40 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 41 2.1EN-30008-C08 Technical Data, continuation Dimensions - 4 l reservoir 1169b0 4 Fig. 53 Dimensions - 4 l reservoir Page 41 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 42 2.1EN-30008-C08 Technical Data, continuation Dimensions - 8 l reservoir 1170b0 4 Fig. 54 Dimensions - 8 l Reservoir Page 42 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 43 2.1EN-30008-C08 Technical Data, continuation Dimensions - 15 l reservoir B-P233-040a0 8 Fig. 55 Dimensions - 15 l Reservoir Page 43 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 44: List Of Lubricants

    Retinax EPL 2 Li-12-OH-stearat -10 °C SHELL Retinax CSZ Li/Ca -35 °C WESTFALEN Gresalit ZSA 2 Li-12-OH-stearat -15 °C Page 44 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 45: Lubr Icant Recommendation Based On The Manufacturer's Data Sheet

    -20 °C TOTAL Ceran WR2 Ca-complex -10 °C ZELLER & GMELIN Divinol Lithogrease G 421 Li-complex -15 °C Page 45 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 46: Biodegradable Lubricants

    Lubriplate FGL 2 Al-complex -5°C TRIBOL MOLUB-ALLOY FoodProof 823-2 FM Al-complex -15 °C TRIBOL MOLUB-ALLOY 9830 high-temperature grease PTFE 0°C Page 46 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 47: Declaration By The Manufacturer

    Manual para el usuario Instrucciones de funcionamiento 2.1E-30008-A04 Declaration by the Manufacturer Herstellererklärung Declaration by the Déclaration du fabricant Dichiarazione del im Sinne der EG-Richtlinie manufacturer as defined by conformément à la directive costruttore ai sensi della Maschinen 98/37/EG, machinery directive 98/37/EEC 98/37/CEE, annexe II B direttiva 98/37/CEE in Anhang II B...
  • Page 48 Phone: (+65) 6588-0188 Printed in Germany Fax: (+1) 800 424 5359 Fax: ( +65) 6588-3438 Web site: Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com Page 48 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

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