Lincoln Quicklub 203 Series Owner's Manual
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Lincoln Quicklub 203 Series Owner's Manual

Pump for direct current vdc
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Owner Manual
Technical Description
2.1A-30001-H07
®
Quicklub
Pump Model 203 for direct current VDC
10011327
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

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Summary of Contents for Lincoln Quicklub 203 Series

  • Page 1 Owner Manual Technical Description 2.1A-30001-H07 ® Quicklub Pump Model 203 for direct current VDC 10011327 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 2 Subject to modifications without prior notification. © 2007 by LINCOLN GmbH Postfach 1263 Phone: +49 (6227) 33-0 D-69183 Walldorf Fax: +49 (6227) 33-259 Page 2 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 3: Fields Of Applications

    V10 - ADR Control H - ADR See the respective model designation on the pump nameplate e.g. P203-2XN-1K6-24-1A1.10-V10 Page 3 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 4: Table Of Contents

    - for oil Lubricants Float magnetic switch ..........19 External Printed Circuit Board 236-13894-1 Contact protection measures ........19 Page 4 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 5: Introduction

    1013A94 Glossary Lincoln GmbH. Lubricating time Operating time Operating cycle Lubrication cycle Page 5 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 6: Safety Instructions

    Make sure to observe the safety data sheets of the lubricants used. Page 6 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 7: Installation

    It is to be submitted at the inspection in accordance with § 6, clause 4 GGVS. Page 7 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 8: Installation Adr

    0, 1 and 2, only, whereby the extension is not determined in the ADR directive. Page 8 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 9: Mounting Of The Pump

    Mounting of the Pump – Areas of Risk, continuation 4332a01 Fig. 2 Areas of risk on vehicles with hazardous goods Page 9 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 10: Pump Types

    - level control (option) can be learnt from the pump type designation code. Page 10 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 11: Identification Code

    No designation: Pump without control p. c. b. Not in conjunction with square-type plugs (type of connection 1) For transport of hazard materials Page 11 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 12: Description

    Example: P203 - 2XN - 1K6 - 24 - 1A1.10 - V10 1006a93 Fig. 5 Quicklub central lubrication pump, 2 l reservoir Page 12 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 13: Mode Of Operation

    (pos. 2, Fig. 10) on the check Return spring valve (pos. 1, Fig. 10). The output is 2 cm³/min. Page 13 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 14: Check Valve

    The pump elements are factory-adjusted to the maximum lubricant output; the adjusting dimensions “S” should be 29 ± 0.1 mm. 4158a99 Fig. 13 Adjustable pumpelement Page 14 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 15: Setting Of Adjustable Pump Elements

    Screw adjusting spindle (pos. 1) with counter nut (pos. 2) into pump element body (pos. 3) until stop. All indications of positions refer to Fig. 14. Page 15 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 16: Retrofit Adjusting Of Small Lubricant Outputs

    This grease quantity is returned to the reser- voir. 00002626a Fig. 17 Pressure relief valve with grease return Page 16 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 17: Return Line Connection

    00002616 Fig. 20 Printed circuit board integrated in the housing Page 17 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 18: Low-Level Control

    Guiding plate with round Outside orbit of the round solenoid solenoid Electromagnetic switch Position of the guiding plate Control cam (unentered) Page 18 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 19: Electromagnetic Switch

    Connection diagram, low-level control for oil Contact protection measures 1201a95 Fig. 25 Contact protection measures Electromagnetic switch RC element Diode Load Page 19 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 20: Maintenance, Repair And Tests

    Use only original Lincoln spare parts for repair on the Pump pumps. The pump should be returned to the factory for warranty work or major repairs. Page 20 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 21: Pump

    Hose line, min.length 1m T-piece Pressure gauge 1005a93 Relief cock Fig. 29 To check the pressure relief valve Page 21 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 22: Troubleshooting

    Pump piston worn Replace the pump element. Check valve in the pump element defective or clogged. Replace the pump element. Page 22 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 23: Technical Data

    Any system design must be based on the above values.compte. Page 23 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 24: Connection Diagram

    For further connection diagrams please see the respective Technical Description ”Electronic Control Units for Centralized Lubrication Pump Model 203”. 6001a02 Page 24 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 25 1 - brown 3 - blue 2 - white 4 - black 5 - green/yellow Switched current max. 1 A Page 25 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 26: Dimensions

    Technical Description 2.1A-30001-H07 Technical Data, continuation Dimensions - 2 l Reservoir 1166a95 Fig. 33 Dimensions - 2 l Reservoir Page 26 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 27 Dimensions - 2 l Reservoir with Filling from Top 1167a95 Fig. 34 Dimensions - 2 l Reservoir with Filling from Top Page 27 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 28 Technical Data, continuation Dimensions - 2 l Flat-Type Reservoir 1168a95 Fig. 35 Dimensions - 2 l Flat-Type Reservoir Page 28 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 29 Technical Description 2.1A-30001-H07 Technical Data, continuation Dimensions - 4 l Reservoir 1169a95 Fig. 36 Dimensions - 4 l Reservoir Page 29 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 30 Technical Description 2.1A-30001-H07 Technical Data, continuation Dimensions - 8 l Reservoir 1170a95 Fig. 37 Dimensions - 8 l Reservoir Page 30 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 31: Attaching Bores

    Thighten pump models with 2 L- Flat, 4 L - and 8 L reservoir with three fastening screws ( see pt. 9,5). 6001a02 Page 31 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 32: Lubricants

    Retinax EPL 2 Li-12-OH-stearat -10 °C SHELL Retinax CSZ Li/Ca -35 °C WESTFALEN Gresalit ZSA 2 Li-12-OH-stearat -15 °C Page 32 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 33 -20 °C TOTAL Ceran WR2 Ca-complex -10 °C ZELLER & GMELIN Divinol Lithogrease G 421 Li-complex -15 °C Page 33 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 34 Lubriplate FGL 2 Al-complex -5°C TRIBOL MOLUB-ALLOY FoodProof 823-2 FM Al-complex -15 °C TRIBOL MOLUB-ALLOY 9830 high-temperature grease PTFE 0°C Page 34 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 35 Owner Manual Technical Description 2.1A-30001-H07 Note: Page 35 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 36 Phone: (+65) 6588-0188 Printed in Germany Fax: (+1) 800 424 5359 Fax: (+65) 6588-3438 Web site: Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com Page 36 of 36 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

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