Lincoln Quicklub 223 User Manual
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Lincoln Quicklub 223 User Manual

Microprocessor control unit and membrane keypad for alternate current vac
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User Manual
Operating Instructions
Pumps 223 (without) and 233 (with Data Logger)
Microprocessor Control Unit and Membrane Keypad
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Quicklub
for Alternate Current VAC
®
2.1A-38029-B06
6378b04
810-55466-1

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Summary of Contents for Lincoln Quicklub 223

  • Page 1 ® Quicklub Pumps 223 (without) and 233 (with Data Logger) Microprocessor Control Unit and Membrane Keypad for Alternate Current VAC 6378b04 810-55466-1 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 2: Fields Of Application

    Subject to modifications without prior notification. © 2007 by LINCOLN GmbH Postfach 1263 Phone: +49 (6227) 33-0 D-69183 Walldorf Fax: +49 (6227) 33-259 Page 2 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 3: Table Of Contents

    Low-level control for grease ..........19 When the reservoir is filled.......... 19 When the reservoir is empty ........20 Page 3 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 4: Introduction

    / system. Therefore, for the operation of your device always use original parts made by Lincoln 1013A94 GmbH. Page 4 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 5: Safety Instructions

    Suitably pack defective printed circuit boards and return to unapproved parts. the factory (see page 31, paragraph „Control p.c.b.“). insufficient or contaminated lubricants. Page 5 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 6: Operation, Maintenance And Repair

    All Pumps models may be equipped only with plugs for elec- filling type trical connection (without cable). use of return line connections size of reservoir Page 6 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 7: Identification Code Vac

    MF00 = with microprocessor control and membrane key pad MDF00 = with microprocessor control, datalogger and membrane key pad Page 7 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 8: Description

    11 (fig. 2) as an integrated p.c.b. MF00. 6288b04 Fig. 3 Control p.c.b. MF00 (P223) Page 8 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 9: P233 With Datalogger

    Page 9 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 10: Operating States

    Lubricant output ........approx. 4 cm³/min Tightening torques ..........20 Nm 20002068a Fig. 6 Pump element, sectional drawing Piston Return spring Check valve Page 10 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 11: Pump Elements With Fixed Lubrication Output

    2 (Fig. 10) on the check Return spring valve 1. The output is 2 cm³/min. Page 11 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 12: Pump Element B7 With Bypass Check Valve

    “S” should be 29 ± 0.1 mm (see fig. 14). 4158a99 Fig. 13 Adjustable pump element Page 12 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 13: Pump Elements With Adjustable Output

    Lubricant output cm /min Lubricant output cm /stroke At maximum setting “S“ is 29 ± 0.1 mm. Setting dimension 6001a02 Page 13 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 14: Retrofit Adjustment Of Max. Lubricant Output

    This grease quantity is returned to the reservoir. 6336b04 Fig. 17 Pressure relief valve with grease return Page 14 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 15: Return Line Connection

    Fig. 20 Time sequence diagram Operating cycle = Pause time + Lubricating time Page 15 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 16: Pause Time

    6001a02 key pad”, page 18). Normally, the monitoring time ends at the same time as the lubricating time. Page 16 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 17: Membrane Keypad

    Fig. 26 Green circulating segment, lubricating time („in service “) Page 17 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 18: Malfunction Display

    In the first case the relay picks up (“no” normally open contact). In the second case the relay releases (“nc” normally closed contact, broken-wire interlock). Page 18 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 19: Reading Of The Data Memory "Quickdata" (Only P233)

    Inner orbit of the round solenoid solenoid greases. Electromagnetic switch Position of the guiding plate 6001a02 Control cam (entered) Page 19 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 20: When The Reservoir Is Empty

    Signal output of the fault relay: NO (normally open) Signalizing during the failure or low-level indication 6252b04 Fig. 32 Indication of programming steps Page 20 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 21: Operator Keys

    External triggering of an additional operating cycle Press key > 2 seconds. 20002458 Fig. 35 Key for triggering an additional operating cycle Page 21 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 22: Display Mode

    4360a01 Operator key to trigger an additional operating cycle Fig. 37 P233 membrane key pad with reading window Page 22 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 23 4214a99 and on again. Fig. 38 Display mode Page 23 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 24: Programming Mode

    “. 04“ respectively “. 6001a02 20“ in the display provided the program- ming sequence has been carried out completely. Page 24 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 25 The external fault contact is modified by programming it as NC normally closed contact. 4222a99 6253b04 Fig. 39 Programming mode (continuation next page) Page 25 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 26 (see pages 27 ff). 4208a99 Fig. 39 Programming mode Page 26 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 27: Operating Mode

    4220a99 (remaining pause time) after two sec. 4224a99 Fig. 40 Operating mode (continuation next page) Page 27 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 28 01 as 100 4297a00 Display for tens and ones after two sec. 4226a99 Fig. 40 Operating mode (continuation next page) Page 28 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 29 (NO) 6253b04 after approx. 40 sec. Termination of the operating mode 4208a04 Fig. 40 Operating mode Page 29 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 30: Maintenance, Repair And Tests

    If the reservoir has been completely emptied, the pump may require until 10 minutes before it operates with its full output. 6001a02 Page 30 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 31: Repair

    Set the jumper configuration on the new control p.c.b. according to the one noted down from the old control p.c.b. Page 31 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 32: Tests

    Hose line, min. length 1 m T-piece 1005a93 Pressure gauge Relief cock Fig. 43 Check the pressure relief valve Page 32 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 33: Troubleshooting

    Check cable connections towards pump. pump interrupted. If necessary, replace piston detector with connecting plug. Defective control p.c.b. Replace the control p.c.b. Page 33 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 34 Pump piston worn Replace pump element. Check valve in the pump element defective or clogged Replace pump element. Page 34 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 35: Technical Data

    The 4l and 8l reservoirs have the stan- SVTE-350-G 1/4A-D6 ........624-28894-1 dard design ”filling from top”. SVTE-350-G 1/4A-D8 ........624-28774-1 6001a02 Page 35 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 36: Electrical Data

    - Max. current input 24V ..........ca. 3 A - Speed ............approx. 17 U/min Noise emission ............ < 70 dB(A) Page 36 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 37: Electrical Connection Vac

    Connection diagram VAC, pump 223 Pump 233 with control p.c.b MDF00 6400a08 Fig. 46 Connection diagram VAC, pump 233 Page 37 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 38: Dimensions

    Operating Instructions 2.1A-38029-B06 Technical Data, continuation Dimensions - 2 l reservoir 1166b01 Fig. 47 Dimensions - 2 l reservoir Page 38 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 39 Dimensions - 2 l reservoir with filling from the top 1167b01 Fig. 48 Dimensions - 2 l reservoir with filling from the top Page 39 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 40 Technical Data, continuation Dimensions - 2 l flat-type reservoir 1168b01 Fig. 49 Dimensions - 2 l flat-type reservoir Page 40 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 41 Operating Instructions 2.1A-38029-B06 Technical Data, continuation Dimensions - 4 l reservoir 1169b04 Fig. 50 Dimensions - 4 l reservoir Page 41 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 42 Operating Instructions 2.1A-38029-B06 Technical Data, continuation Dimensions - 8 l reservoir 1170b04 Fig. 51 Dimensions - 8 l reservoir Page 42 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 43: Attaching Boreholes Of The 2L, 4L, And 8L Pump

    Tighten pump models with 2 l-flat-type, 4 l and 8 l reservoir with three fastening screws (see point R 9,5). 6001a02 Page 43 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 44: Lincolon List Of Lubricants

    Retinax EPL 2 Li-12-OH-stearat -10 °C SHELL Retinax CSZ Li/Ca -35 °C WESTFALEN Gresalit ZSA 2 Li-12-OH-stearat -15 °C Page 44 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 45: Lubricant Recommendation Based On The Manufacturer's Data Sheet

    -20 °C TOTAL Ceran WR2 Ca-complex -10 °C ZELLER & GMELIN Divinol Lithogrease G 421 Li-complex -15 °C Page 45 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 46: Biodegradable Lubricants

    Lubriplate FGL 2 Al-complex -5°C TRIBOL MOLUB-ALLOY FoodProof 823-2 FM Al-complex -15 °C TRIBOL MOLUB-ALLOY 9830 high-temperature grease PTFE 0°C Page 46 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 47: Declaration By The Manufacturer

    Standards: DIN EN ISO 12100-1; DIN EN ISO 12100-2; DIN EN 563; DIN EN ISO 809 01.03.2004 Z. Paluncic (ημερομηνια / υπογραφη) (fecha / firma) (Data / assinatura) (Datum/ handtekening) (dato/underskrift) Page 47 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 48 Phone: (+65) 6588-0188 Printed in Germany Fax: (+1) 800 424 5359 Fax: (+65) 6588-3438 Web site: Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com Page 48 of 48 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

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Quicklub 233

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