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Kit Instructions
General Industry
Supply Systems
Accessory Kits
For use with non-heated bulk supply of medium to high viscosity materials. For professional use
only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this manual
and in the General Industry Supply Systems, Opera-
tion-Parts manual. Save all instructions.
24W477 System Model Shown
334222B
EN
ti10429a
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Table of Contents
Related Manuals for Graco DataTrak 24W477
Summary of Contents for Graco DataTrak 24W477
- Page 1 Kit Instructions General Industry Supply Systems Accessory Kits 334222B For use with non-heated bulk supply of medium to high viscosity materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual and in the General Industry Supply Systems, Opera- tion-Parts manual.
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Page 2: Table Of Contents
Graco Standard Warranty ....26 Graco Information ......26... -
Page 3: Related Manuals
Related Manuals Related Manuals See General Industry Supply Systems, Operation-Parts manual for related manuals Accessory Kits Accessory Number Accessory Name 24W477 ™ Remote DataTrak Machine Monitoring Kit 24W478 Customer Provided Programmable Logic Control- ler (PLC) Machine Monitoring Kit 127187 Light Tower Kit (Only available with kit 24W477) 24V979 Customer Signal Module Kit... -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. -
Page 5: Component Identification
Component Identification Component Identification 24W477 Model Shown Key: Display Module (Kit 24W477) Customer Provided PLC Machine Monitoring Kit Control Box (Kit 24W478) AC Adapter Drum Low/Empty Sensor Piston Collars Light Tower (Kit 127187) Customer Signal Module (Kit 24V979) Power Valve Cycle Counter 334222B... -
Page 6: Installation
Installation Installation NOTICE To avoid injury or machine damage, perform Shut- down Procedure found within the General Industry Supply Systems, Operation-Parts manual prior to installing any of the following kits. NOTICE To avoid machine damage, route all cables to avoid pinching during normal machine operation. -
Page 7: Attach The Power Valve
Installation Attach the Power Valve Attach and Adjust Drum Low/Empty Sensor DataTrak 1. Remove the air line from the air motor. 2. Apply thread sealant to all male fittings and install the power valve as shown. NOTE: Verify that port “1” of the power valve will receive the incoming air supply once installed. -
Page 8: Attach The Light Tower (Optional)
Installation Attach the Light Tower Attach the Customer Signal (Optional) Module Kit (Optional) Table 1: Light Tower Signals 1. Attach the customer signal module to an accessible location. Signal Description Yellow flashing A low priority error exists. 2. Using 18 gauge wire or smaller, connect the M12 Yellow on A medium priority error exists. -
Page 9: Connect Power To The Monitoring Controls (Optional)
Installation Connect Power to the Monitoring Controls (Optional) DataTrak 1. Connect the AC adapter to the black labeled con- nector on the D-Sub harness. 2. Plug the AC adapter into a 100-240V, 50-60 Hz power source. Customer Provided PLC Machine Monitoring Kit 1. -
Page 10: Remote Datatrak Controls And Indicators
Remote DataTrak Controls and Indicators Remote DataTrak Controls and Indicators Key for F SC Display Screen PF Prime/Flush Key LE LED (diagnostic indicator when lit) RK Reset/Cancel Key (also used to scroll) FR Flow Rate Units, user settable to: CF Cycle/Flow Rate JT Job Total Counter, resettable /min, = cycles per minute... -
Page 11: Remote Datatrak Operation
Remote DataTrak Operation Remote DataTrak Operation Run Mode NOTICE To prevent damage to soft key buttons, do not press See F . 2 and F . 4. the buttons with sharp objects such as pens, plastic cards, or fingernails. The Run Mode screen displays the resettable job total counter (JT), maintenance counter (MC), cycle/flow rate (CF), and the remaining volume in the drum (DV) in both Startup... -
Page 12: Prime Mode
Remote DataTrak Operation Prime Mode Setup Mode See F . 5. NOTE: If a key is not pressed within one minute of entering a setup screen, the system will return to Run Mode (F . 4). 1. Press to enter Prime Mode screen. The Prime symbol (PS) will appear in the display and the LED See F . - Page 13 Runaway Cycle Rate/Enable Runaway . 7: Setup Screen 1 Protection NOTE: Graco recommends setting run- Setup Screen 2 away cycle rate (RS) to 60 or less. Choose a value that is just above the maximum Use Setup screen 2 to set the maintenance counter set- cycle rate of the application.
- Page 14 Remote DataTrak Operation Setup Screen 3 4. See page 16 for a description of E1, E2, and E4 diagnostic codes. Setup screen 3 displays a non-resettable grand total counter (GT) at the top. Use Setup screen 3 to set the NOTE: When E1, E2, and E4 diagnostic options are password (PW), assign a time limit for the screensaver enabled, a ...
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Page 15: Diagnostic Mode
Remote DataTrak Operation Diagnostic Mode 3. To clear the Runaway diagnostic code: a. Press and release to enter Diagnostic Mode Diagnostics from Run Mode (F . 4). Remote DataTrak can diagnose several problems with the supply system. When the monitor detects a problem, b. - Page 16 Remote DataTrak Operation Diving Up Diagnostic Code Screen Diving Down Diagnostic Code Screen See F . 11. If the pump shows diving up symptoms and See F . 12. If the pump shows diving down symptoms the E1 Diagnostic Code is enabled, the Diving Up and the E2 Diagnostic Code is enabled, the Diving screen becomes active.
- Page 17 Remote DataTrak Operation Disconnected Solenoid Diagnostic Code Drum Low/Empty Diagnostic Code Screen Screen See F . 14 and F . 15. If the drum low/empty sensor trips, the Drum Low or Drum Empty screen becomes See F . 13. If the system detects a disconnected air active, depending on which sensor setting is chosen, motor solenoid and the E4 Diagnostic Code is enabled, see page 14.
- Page 18 Remote DataTrak Operation Reed Switch Diagnostic Code Screen Maintenance Counter Expired Screen See F . 16. See F . 17. If the system detects an air motor reed switch error, the If the system has counted down to 0 from the setpoint Reed Switch Diagnostic screen becomes active.
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Page 19: Datatrak Diagnostic Codes
DataTrak Diagnostic Codes DataTrak Diagnostic Codes Table 2: Diagnostic Codes Accessory Light Code Flash Tower Symbol Code Name Diagnosis Cause Code* Code Red Solid Runaway Pump running faster than set • Increased air pressure. runaway limit. • Increased fluid output. •... -
Page 20: Parts
Parts Parts DataTrak, 24W477 334222B... - Page 21 Parts Part Description Quantity 114182 SCREW, M6x16mm 120885 SCREW, M5x14mm 120904 SCREW, M5x18mm 122716 SENSOR, inductive, M12 127141 COLLAR, clamp 17A532 BAR, bracket, DM 17A640 HARNESS, datatrak 24A032 SWITCH, reed assembly 24A326 BRACKET, mounting, assembly 24V761 BRACKET, mounting, DM 255415 PENDANT, datatrak 158491 FITTING, nipple...
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Page 22: Customer Provided Programmable Logic Controller (Plc) Machine Monitoring Kit, 24W478
Parts Customer Provided Programmable Logic Controller (PLC) Machine Monitoring Kit, 24W478 Part Description Quantity 114182 SCREW, M6x16mm 122716 SENSOR, inductive 127141 COLLAR, clamp 127746 VALVE, power, 1/2 NPT 158491 FITTING, nipple 16K281 VENT, breather, muffler 190451 UNION, adapter 24A032 SWITCH, reed assembly 24W155 BRACKET, mounting, assembly 24W189... -
Page 23: Light Tower Kit, 127187
Parts Light Tower Kit, 127187 Customer Signal Module Kit, 24V979 Part Description Quantity RAIL, mount 0.25 BLOCK, terminal BLOCK, end stop RESISTOR, 330 Ohm, 3W COVER, tag SLEEVE CONNECTOR, 5 pin 334222B... -
Page 24: Schematics
Schematics Schematics DataTrak WHITE BLUE PLC INTERFACE BLACK GREY WHITE BROWN 1 CENTER PIN POWER IN 2 OUTER SHELL BROWN DRUM LOW BLACK BLUE GRAY LIMIT SWITCH BLUE BLACK ON/OFF SOLENOID BROWN LIGHT TOWER OPTION BLACK Customer Provided PLC Machine Monitoring Kit BROWN LOW LEVEL BLUE... -
Page 25: Technical Data
Technical Data Technical Data General Industry Ram - Kit Accessories Metric External power supply requirements (DataTrak) AC power units 100-240 Vac, 50/60 Hz, single phase, 1 amp External power supply requirements (Customer Provided PLC Machine Monitoring Kit) DC power units 24 Vdc, 1 amp 334222B... -
Page 26: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.