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All manuals and user guides at all-guides.com Installation-Parts 334512C Isolated Pump Pump Expansion Expansion Kits Kits Isolated Isolated Pump Expansion Kits For use use with with with a a a ProMix® ProMix® ProMix® MC0500 MC0500 Proportioner MC0500 Proportioner to to to pump Proportioner pump color, pump...
Notes ..............31 Installation............9 Dimensions ............32 Before Installing the Kit......... 9 Technical Data ........... 33 Install the Pump .......... 9 TSL Cup Kit ..........11 Graco Standard Warranty........34 Fluid Connections ........13 Related Manuals Manuals Related Related Manuals Manual No.
Maximum Fluid Maximum Fluid Fluid Working Pressure Pressure Working Working Pressure 24W159 24W273♦ 35 cc Low Pressure Color or Catalyst 300 psi (2.068 Pump Kit (Isolated) MPa, 20.68 bar) 24W160 24W274♦ 70 cc Low Pressure Color Pump 300 psi (2.068 Kit (Isolated) MPa, 20.68 bar)
All manuals and user guides at all-guides.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
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All manuals and user guides at all-guides.com Warnings WARNING WARNING WARNING SKIN INJECTION INJECTION HAZARD HAZARD SKIN SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may Get immediate immediate surgical surgical look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
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All manuals and user guides at all-guides.com Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. •...
All manuals and user guides at all-guides.com Important Isocyanate (ISO) Information Important Isocyanate Isocyanate (ISO) (ISO) Information Information Important Important Isocyanate (ISO) Information Material Material Self Material Self Self - - - ignition ignition ignition Isocyanates (ISO) are catalysts used in two component materials.
All manuals and user guides at all-guides.com Important Isocyanate (ISO) Information Moisture Sensitivity Sensitivity of of of Isocyanates Isocyanates Changing Materials Materials Moisture Moisture Sensitivity Isocyanates Changing Changing Materials NOTICE Exposure to moisture (such as humidity) will cause NOTICE NOTICE ISO to partially cure;...
All manuals and user guides at all-guides.com Installation Installation Installation Installation Before Installing Installing the the Kit Install the the Pump Pump Before Before Installing Install Install Pump • Servicing the electrical control box exposes you The electronic portion of the pump kit must remain to high voltage.
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All manuals and user guides at all-guides.com Installation Non- - - Hazardous Hazardous Hazardous Location Location Location Hazardous Location Location Hazardous Location Location Hazardous Hazardous Location Hazardous Hazardous Location Figure 2 334512C...
All manuals and user guides at all-guides.com Installation TSL Cup Cup Kit Throat Seal Liquid (TSL) lubricates the pump throat NOTE: NOTE: If you are not lubricating the dosing NOTE: packings and dosing valves. The TSL Cup Kit valves, remove the unused barbed fittings (51b) supplies TSL to the upper and lower throat cartridges from the bottom of the TSL cup (51).
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All manuals and user guides at all-guides.com Installation Air Connections Connections Connections Connect the main air supply line to the air inlet of the 3. Connect the supplied 1/4 in. (6 mm) OD tubing solenoid manifold (40). (35) between the open branch of the Y-fitting (55) and the air inlet of the solenoid manifold (40).
All manuals and user guides at all-guides.com Installation Fluid Connections Connections Fluid Fluid Connections 1. Connect a 1/4 npt(f) fluid hose from the fluid source to the pump’s fluid inlet fitting (S). 2. Connect a 1/4 npt(f) fluid outlet hose from the pump’s fluid outlet fitting (R) to the gun’s fluid supply.
All manuals and user guides at all-guides.com Installation Electrical Connections Connections Electrical Electrical Connections NOTICE NOTICE NOTICE To avoid electrical component damage, remove all system power before plugging any connectors. NOTE: See the NOTE: NOTE: Electrical Schematics, page 1. Verify that electrical power is removed from the system.
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All manuals and user guides at all-guides.com Installation 5. Thread the 2–wire cable (52) up into the 6. Install the dual grommet (9, shipped loose) on electrical box through an existing grommet and the free end of the D-SUB cable (10). the wireway.
All manuals and user guides at all-guides.com Installation Grounding Grounding Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock.
All manuals and user guides at all-guides.com Installation Complete the the Installation Installation Complete Complete Installation 1. Install the cover (29) on the expansion kit, using 2. Restore electrical power. the screw (31). 3. Turn on the control box power switch. 4.
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All manuals and user guides at all-guides.com Installation 5. Go to the Pump Screens. The menu bar at the top of the screen will now show separate tabs for all installed pumps. Each pump has three screens. Enter the required information, as explained in the PD2K Operation Manual.
All manuals and user guides at all-guides.com Repair Repair Repair Repair Dose Dose Dose Valve Valve Valve Tubing Tubing Connections Tubing Connections Connections NOTE: NOTE: NOTE: 5/32 in. (4 mm) tubing connects the solenoid manifold to the pump’s dosing valves. See the Pump Tubing Schematic on the next page.
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All manuals and user guides at all-guides.com Repair c. Connect yellow tubing (Y) from the DOWN See the following table to understand the relationship OPEN fitting to the 90° tube fitting on the side between pump stroke and dose valve actuation. of the OUTLET DOWN dosing valve.
All manuals and user guides at all-guides.com Repair Replace Pump Pump Control Control Module Module Replace Replace Pump Control Module If the pump control module needs replacement, install a new module as follows. NOTICE NOTICE NOTICE To avoid electrical component damage, remove all system power before plugging any connectors.
All manuals and user guides at all-guides.com Electrical Schematics Electrical Schematics Schematics Electrical Electrical Schematics NOTE: NOTE: NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Some components shown are not included with all systems. CABLE CABLE 065161, 065159...
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All manuals and user guides at all-guides.com Electrical Schematics CONT INU ED ON P A GE 3 CONT INU ED ON P A GE 3 UNU SED UNU SED UNU SED CABLE (121227) CABLE CABLE A WI (121227) (121001) GCA M ODULE GA TEWA Y 16T072 INTEGR A TION...
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All manuals and user guides at all-guides.com Electrical Schematics GFB PRESSURE SWITCH (121323) GCA M ODULE SOL VENT FLOW SWITCH 1 (120278) EFCM FLOW RA TE ANALOG IN 1 FLOW RA TE ANALOG COM M ON 1 FLOW RA TE ANALOG IN 2 FLOW RA TE ANALOG COM M ON 2 FLOW RA TE ANALOG IN 3 (24N913)
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All manuals and user guides at all-guides.com Electrical Schematics FROM CAN IS BOARD (24M 485) CABLE (15V206) 1 2 3 4 5 COLOR CHANGE M ODULE 1 M ANIFOLD M ANIFOLD (CO LORS +24VDC FLU SH DUM P 1 THRU 8) +24VDC +24VDC COLOR 1...
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All manuals and user guides at all-guides.com Electrical Schematics CA TAL YST CHA NGE M ODULE 6 M ANIFOLD M ANIFOLD (CA TAL YST +24VDC 3 THRU 4) DUM P FLUSH +24VDC +24VDC CA TAL YST 3 CA TAL YST 3 +24VDC +24VDC CA TAL YST 4...
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All manuals and user guides at all-guides.com Electrical Schematics FROM CAN IS BOARD (24M 485) NON-HAZARDOUS LOCA TION HAZARDOUS LOCA TION 1 2 3 4 5 COLOR CHANG E M ODULE 7 M ANIFOLD M ANIFOLD (COLORS +12VDC COLOR FLUSH CA TAL YST FLUSH 33 THRU 40) +12VDC...
All manuals and user guides at all-guides.com Pump Expansion Kit Parts Pump Pump Pump Expansion Expansion Kit Expansion Kit Parts Parts Parts 334512C...
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SCREW, cap, hex head, 3/8–16 x 1 in. (25 mm) 24W273 PUMP, 35 cc, B side, low - — — — COVER, pump pressure; for Kit 24W159; see manual 332339 112948 SCREW, #10–32 x 0.5 in. 24W274 PUMP, 70 cc, A side, low (13 mm) pressure;...
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All manuals and user guides at all-guides.com Pump Expansion Kit Parts Part Description Part Part Description Description 24N345 HOSE, coupled, 1.5 ft. 24N346 HOSE, coupled, 2.5 ft. Items marked — — — are not available separately. Replacement Danger and Warning labels, tags, and cards are available at no cost.
Metric Pump Pump Expansion U.S. U.S. Metric Metric Maximum fluid working pressure: Kits 24W159 and 300 psi 2.1 MPa, 21 bar 24W160 Kits 24W277 and 1500 psi 10.5 MPa, 105 bar 24W278 Maximum working air 100 psi 0.7 MPa, 7.0 bar...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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