Big Joe E30 Operation, Maintenance, Repair Parts List
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Big Joe E30 Operation, Maintenance, Repair Parts List

Big Joe E30 Operation, Maintenance, Repair Parts List

Self-propelled, pallet lift truck
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E30
SELF-PROPELLED,
PALLET LIFT TRUCK
Operation
Maintenance
Repair Parts List
Big Lift LLC
MANUAL NO. BL-E30-0823
www.bigjoeforklifts.com
08/23/2013

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  • Page 1 SELF-PROPELLED, PALLET LIFT TRUCK Operation Maintenance Repair Parts List Big Lift LLC MANUAL NO. BL-E30-0823 www.bigjoeforklifts.com 08/23/2013...
  • Page 2 WARNING Do not operate this truck unless you have been autho- care when traveling without load as the risk of overturn rized and trained to do so, and have read all warnings may be greater. and instructions in Operator’s Manual and on this truck. Always look in direction of travel.

  • Page 3: Table Of Contents

    10-1.11. KEY SWITCH REMOVAL......10-3 5-1.7. HORN SWITCH REPLACEMENT....5-4 10-1.12. KEY SWITCH INSTALLATION....10-3 5-1.8. LIFT AND LOWER SWITCH 10-1.13. BATTERY INDICATOR REMOVAL... 10-3 REPLACEMENT........... 5-5 10-1.14. BATTERY INDICATOR INSTALLATION. .. 10-3 10-1.15. EMERGENCY DISCONNECT REMOVAL. 10-3 BL-E30-0823...
  • Page 4 Figure Page Figure Page NAME PLATE ..........1-1 FRAME ............8-1 E30 LIFT TRUCK......... 1-1 LIFT LINKAGE ASSEMBLY......8-2 SAMPLE OF OPERATOR CHECK LIST ..2-3 COMPARTMENT COVER ......9-1 FORWARD/REVERSE CONTROL....2-4 HYDRAULIC SYSTEM ........ 9-3 PUSHBUTTON SWITCHES ......2-4 PUMP &...

  • Page 5: Description

    The lift truck must be protected from the elements. This publication describes the 24 volt E30 lift truck dis- tributed by Big Lift LLC. Included are operating instruc- The model number will be found on the name plate...

  • Page 6: Safety Features

    1-3. SAFETY FEATURES. • Emergency Disconnect within operator's reach. The E30 is designed and engineered to provide maxi- • Readily accessible horn button. mum safety for operator and payload. Some of the • Handle to provide a firm hand hold for operator.

  • Page 7: Operation

    This section gives detailed operating instructions for the or lifting mechanism trailing. E30 lift truck. The instructions are divided into the various phases of operations, such as operating lift, • Do not overload truck. Check nameplate for load driving, and stopping.
  • Page 8 Check that speed controls on Battery Check that battery can be control head operate in all disconnect disconnected and reconnected. speed ranges in forward and Check for connector damage. reverse and that belly button Battery charge Check the battery indicator. switch functions. BL-E30-0823...

  • Page 9: Sample Of Operator Check List

    Hour Meter Reading Drive Hoist Check O.K. ( ) Need Maintenance Tires Load Wheels Horn Lift Lower Control Attachment Operation Forward & Reverse Controls Steering Brakes Hydraulic Leaks, Cylinders, Valves, Hoses, Etc. R6479 Figure 2-1 Sample of Operator Check List BL-E30-0811...

  • Page 10: General Control Operation

    Deadman braking occurs when the handle is released and spring action raises steering arm to the upright position. BL-E30-0823...

  • Page 11: Steering Arm Gas Spring

    Return truck to maintenance for repair. Disconnect and the key switch. Charge batteries as necessary. Refer to battery care instructions, SEC- 2-8. LIFT AND LOWER CONTROLS. TION 3. Lift/Lower Control buttons are located on the steering control head. (Figure 2-3) BL-E30-0823...
  • Page 12 NOTES BL-E30-0823...

  • Page 13: Planned Maintenance

    3-3.1. General A voltage check from battery connector terminal to The E30 may be equipped with maintenance free or battery case should indicate near zero volts. Typically, industrial wet cell batteries. however, the sum of the voltages at both terminals will The care and maintenance of the battery is very equal battery volts.

  • Page 14: 3-3.2. Safety Rules

    Never smoke or bring open flame near the an improperly sized charger, will any significant amount battery. Gas formed during charging is of gasses be released from the battery. Also, being a highly explosive and can cause serious valve regulated battery, it never requires watering. injury. BL-E30-0823...

  • Page 15: Charging Batteries

    DO NOT attempt to charge the batteries. Contact appropriate personnel for repairs to be made. Pull the charger cord out of the top cover (Figure 3-1) and connect to the appropriate power supply. R6757 Figure 3-1 Battery Charging BL-E30-0823...

  • Page 16: Batteries Replacement

    Figure 3-6 Cover Removal Pull electrical panel (5, Figure 3-5) a little out. Install in the reverse order of remove. Turn the electrical panel to the direction as shown in Figure 3-5 until it is clear of the bat- teries. BL-E30-0823...

  • Page 17: Lubrication

    150 SUS foam suppressing agent and rust and oxidation inhibitors Hydraulic oil-Heavy duty with a viscosity of 100 SUS foam suppressing agent and rust and oxidation inhibitors (Note) No. 4 SAE 30 or 40 Engine lubricating oil NOTE: USED ON COLD CONDITIONED TRUCKS BL-E30-0823...

  • Page 18: Lubrication Diagram

    Capacity 2 pints Hydraulic Reservoir No. 3 With lift carriage fully lowered, fill Capacity-1 quarts reservoir with hydraulic oil to 1 inch below opening Lift Linkage Fittings* No. 2 Pressure lubricate. * Raise lift carriage to gain access to grease fittings. BL-E30-0823...

  • Page 19: Troubleshooting

    Replace brake. b. Defective electric brake (35, Figure 12-5). Allow to cool. Brake will not release. a. Brake temperature above 281 ° F (140 ° C). Make voltage checks. b. Open brake circuitry or wiring. BL-E30-0823...
  • Page 20 Forks do not lift, motor runs. Defect in hydraulic system. Check the oil level in the reservoir and the oil lines to the lift cylinder, and repair as required. If normal, check the hydraulic pump, and relief valve. Repair, or adjust. BL-E30-0823...
  • Page 21 Check wiring and repair as required Steering arm jerks excessively Drive wheel worn. Replace drive wheel if worn to starting or stopping the truck. within 3/4 inch of hub. Drive motor is jerky. Motor internally damaged or worn. Replace motor. BL-E30-0823...

  • Page 22: Controller Troubleshooting

    I7090 Do not stand, or allow anyone else to Figure 4-2. Hand Held Programmer stand directly in front of or behind the vehicle during the tests. BL-E30-0823...
  • Page 23 If it does not, verify the one of the emergency reverse wires. The vehicle wiring to the forward/reverse switches and motor. should be disabled and a fault indicated. The motor should run proportionally faster with increasing throttle. If not, refer to Paragraph 4-2.7. BL-E30-0823...

  • Page 24: Diagnostic History

    2, 3, 5, 6, 7, and 9. Put the vehicle up on blocks to get the drive wheel For suggestions about possible causes of the various off the ground. Turn off the key switch (20, Figure 12-15) and emergency disconnect (17, Figure 12-15). BL-E30-0823...

  • Page 25: 4-2.8. Programmer Diagnostics

    Main Fault* Main OFF Fault Main ON Fault Pre charge Fault* * = Must cycle key switch to clear = Must use programmer to clear, as follows: select Program menu, † alter data value of any parameter, cycle key switch. BL-E30-0823...
  • Page 26 Pre charge fault 1. Brake driver shorted. 2. Pre charge circuit damaged. 3. MOSFET failure. Speed POT Fault Speed limit pot wiper out of range 1. Speed limit pot wire(s) broken or sho- ted. 2. Broken speed limit pot. BL-E30-0811...
  • Page 27 3. Wrong throttle type selected. Under voltage Fault Battery voltage too low 1. Battery voltage <17 volts. 2. Bad connection at battery or control- ler. Wiring Fault HPD fault present >10 sec. 1. Misadjusted throttle. 2. Broken throttle pot or throttle mecha- nism. BL-E30-0811...

  • Page 28: Wiring Diagram

    FORWARD REVERSE CONTROLLER BACKWARD J1-12 J3-1 (10) WIPER J1-1 J3-2 2.4K¸ 0.5W J1-10 (23) J1-5 MOTOR J1-6 TILLER SW KEY SW CURTIS INDICATOR FUSE 10A PUMP MOTOR FUSE 100A R6774 EMERGENCY STOP SW BATTERIES Figure 4-3 Wiring Diagram 4-10 BL-E30-0811...

  • Page 29: Steering Arm, Control Head And Compartment

    5-2) as described in paragraph 5-1.3. 5-1.1. Control Head Removal Disconnect harness (17, Figure 5-1) from potenti- Turn off the key switch (20, Figure 12-15) and ometer (21, Figure 5-2). emergency disconnect (17, Figure 12-15). R6740A Figure 5-1 Steering Arm BL-E30-0823...
  • Page 30 Remove two screws (5), two washers (7) and two flat washers (6). Remove two screws (11), two washers (12) and two flat washers (13). Remove the control head and handle (19). R6541A Figure 5-2 Control Head BL-E30-0823...

  • Page 31: 5-1.2. Control Head Installation

    (7). Remove screw (4), washer (3) and control knob Reconnect harness (15, Figure 5-1) to emergency (14) from other side of potentiometer (21). reverse switch (26, Figure 5-2). 10. Install the cap assembly as described in para- graph 5-1.4. BL-E30-0823...

  • Page 32: 5-1.7. Horn Switch Replacement

    5-4), bracket (13) (16) and secure with three screws (14). and two springs (9). Install the cap assembly as described in para- Remove two pins (11) and switch (6) from bracket graph 5-1.4. (13). Unsolder harness (3, Figure 5-2) from switch. BL-E30-0823...

  • Page 33: 5-1.8. Lift And Lower Switch Replacement

    (6). bracket (5) and remove the buttons. Position switch assembly (1 or 2, Figure 5-4) in Remove two pins (6), two switches and four springs cover (1) and secure with pin (6, Figure 5-5). (4) from bracket (5). BL-E30-0823...

  • Page 34: Upper Compartment Covers

    (5). (6). Turn on the key switch (20, Figure 12-15) and Remove two screws (4) and cover (5). emergency disconnect (17). Disconnect cable from the battery charger. Remove two side covers (6). Figure 5-5 Compartment Cover BL-E30-0823...

  • Page 35: Lower Compartment Covers

    Lift cover (7, Figure 5-6) up and off cover (9). clips. Remove four screws (8), cover (9) and skids (5 Turn on the key switch (20, Figure 12-15) and and 6) from transmission (11). emergency disconnect (17). R6743 Figure 5-6 Compartment BL-E30-0823...

  • Page 36: Steering Arm

    Figure 12-16). steering arm being sure it fully engages its seat. Install steering arm gas return spring as described Position the opposite end of the gas return spring in paragraph (8) on bracket (5) and install screw (1). 5-4.1. BL-E30-0823...

  • Page 37: Brake Servicing

    Block load wheels. Remove load wheel blocks and check operation. Remove the lower compartment covers as Install the lower compartment covers as described described in paragraph 5-3. in paragraph 5-3. Disconnect electric brake (6, Figure 12-16) from harness (4). BL-E30-0823...

  • Page 38: Transmission, Motor, Brake Mounting

    R6742 Figure 6-1 Transmission, Motor, Brake Mounting BL-E30-0823...

  • Page 39: Transmission, Drive Wheel, Load Wheel

    Free housing (8) from frame (5). Install new drive wheel in reverse order of removal. Remove plate (7) from housing (8). 10. Install the lower compartment covers as described in paragraph 5-3. 10. Install new transmission by reversing the steps above. BL-E30-0823...

  • Page 40: Transmission, Motor, Brake Mounting

    R6742A Figure 7-1 Transmission, Motor, Brake Mounting BL-E30-0823...

  • Page 41: Load Wheel

    Big Lift LLC recommends that both load wheel assemblies be replaced at the same time. This ensures level and safe operation of the lift truck. R6607 Figure 7-2 Wheel Assembly BL-E30-0823...
  • Page 42 NOTES BL-E30-0823...

  • Page 43: Elevation System Servicing

    Remove pins (7) and remove shafts (6). under frame (8, Figure 8-1), transmission (13) and Lower link assembly (14) to the floor. at tips of the forks. Turn off the key switch (20, Figure 12-15) and emergency disconnect (17). R6744 Figure 8-1 Frame BL-E30-0823...

  • Page 44: Repair

    (6). Turn on the key switch (20, Figure 12-15) and Remove bushings (3) from clevises (5) if replace- emergency disconnect (17, Figure 12-15). ment is necessary. Install reassemble by reversing the steps above. R6745 Figure 8-2 Lift Linkage Assembly BL-E30-0823...

  • Page 45: Hydraulic System Servicing

    Lower forks fully. maintenance on the hydraulic system. Turn off the key switch (20, Figure 12-15) and emergency disconnect (17). Remove the upper compartment cover (5, Figure 9-1) as described in paragraph 5-2. R6749 Figure 9-1 Compartment Cover BL-E30-0823...

  • Page 46: Hydraulic And Electrical Assembly Removal

    Use hydraulic oil listed in Turn on the key switch (20, Figure 12-15) and Table 3-2. emergency disconnect (17). Turn on the key switch (20, Figure 12-15) and Install the upper compartment cover as described emergency disconnect (17). in paragraph 5-2. BL-E30-0823...
  • Page 47 Table 3-2. Check level of hydraulic oil. Hydraulic oil must be Install the compartment cover as described in 1 inch below opening. If required, add hydraulic paragraph 5-2. R6746 Figure 9-2 Hydraulic System BL-E30-0823...
  • Page 48 R6747A Figure 9-3 Pump & Motor Assy BL-E30-0823...

  • Page 49: Lift Cylinder

    Install new guide ring (6) and seal ring (7) on rod (1). Insert piston rod (1) into body (5). 10. Install wiper (2) and O-ring (3) in gland nut (4). 11. Install gland nut (4) in body (5). R6748 Figure 9-4 Lift Cylinder BL-E30-0823...
  • Page 50 Fill the hydraulic reservoir. Hydraulic oil must be 1 Table 3-2. inch below opening. If required, add hydraulic oil to Install the compartment cover as described in bring to proper level. Use hydraulic oil listed in paragraph 5-2. Table 3-2. BL-E30-0823...

  • Page 51: Electrical Components

    Figure 10-1) and Figure 10-1). emergency disconnect (17). Install upper compartment covers as described in Remove the upper compartment covers as paragraph 5-2. described in paragraph 5-2. Turn on the key switch (20) and emergency dis- connect (17). BL-E30-0823 10-1...
  • Page 52 R6750A Figure 10-1 Electrical System 10-2 BL-E30-0823...

  • Page 53: 10-1.7 Cooling Fan Removal

    Remove the knob from the emergency disconnect Turn off the key switch (20, Figure 10-1) and (20) emergency disconnect (17). Remove two screws (23) and remove emergency Remove the upper compartment covers as disconnect (17) from bracket (6). described in paragraph 5-2. BL-E30-0823 10-3...

  • Page 54: 10-1.16. Emergency Disconnect

    Install upper compartment covers as described in on bracket (6) and secure with two screws (25). paragraph 5-2. Install the knob on the emergency disconnect (17, Turn on the key switch (22) and emergency dis- connect (19). R6751A Figure 10-2 Wiring Harness 10-4 BL-E30-0823...
  • Page 55 R6752A Figure 10-3 Wiring Cables BL-E30-0823 10-5...

  • Page 56: 10-1.17 Lift Limit Switch Removal

    Tag and disconnect harness (4, Figure 10-2) from limit switch (10, Figure 12-7). Turn on the key switch (20) and emergency dis- connect (17). Remove two screws (1) and limit switch (10) from bracket (2). R6743 Figure 10-4 Compartment 10-6 BL-E30-0823...

  • Page 57: Pump Motor

    10-4. DEADMAN SWITCH two screws (3). 10-4.1 Replacement Install upper compartment covers as described in paragraph 5-2. Turn off the key switch (20, Figure 10-1) and Turn on the key switch (20) and emergency dis- emergency disconnect (17). connect (10). BL-E30-0823 10-7...
  • Page 58 NOTES 10-8 BL-E30-0823...
  • Page 59 SECTION 11 OPTIONAL EQUIPMENT BL-E30-0823 11-1...
  • Page 60 NOTES 11-2 BL-E30-0823...
  • Page 61 SECTION 12 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the E30 Lift Truck. BL-E30-0823 12-1...
  • Page 62 Figure 12-1 Steering Arm 12-2 BL-E30-0823...

  • Page 63: Steering Arm

    Steering Arm Qty. Pos. Part Number Description Notes Reqd. 0000-000322-00 SCREW 0000-000159-00 LOCK WASHER 0000-000651-00 SCREW 1115-500004-00 PLATE 1115-300001-0A BRACKET 0000-000016-00 SCREW 0000-000030-00 SCREW 1120-320000-00 GAS SPRING 1115-300002-00 HANDLE PIVOT PIN 0000-000677-00 BUSHING 1115-500001-00 BRACKET 0000-000120-00 SCREW 1115-310000-00 HANDLE ARM ASSEMBLY 1115-320000-00 CONTROL HEAD ASSEMBLY EMERGENCY STOP SWITCH...
  • Page 64 Figure 12-2 Control Head 12-2 BL-E30-0823...

  • Page 65: Control Head

    Control Head Qty. Pos. Part Number Description Notes Reqd. CAP ASSEMBLY See Pos. # 24 1120-340005-00 CONTROL KNOB RIGHT SIDE 0000-000038-00 WASHER 0000-000037-00 SCREW 0000-000004-00 SCREW 0000-000206-00 WASHER 0000-000390-00 FLAT WASHER 0000-000088-00 SCREW 0000-000122-00 LOCK WASHER 0000-000702-00 FLAT WASHER 0000-000322-00 SCREW 0000-000159-00 WASHER...
  • Page 66 Figure 12-3 Cap Assembly 12-6 BL-E30-0823...
  • Page 67 Cap Assembly Qty. Pos. Part Number Description Notes Reqd. 1120-342001-00 COVER 1120-342203-00 BUTTON FOR LIFTING(R) 1120-342202-00 BUTTON FOR LOWERING(R) 1120-342102-00 SPRING 1120-342201-00 BUTTON BRACKET(R) 1120-342105-00 1120-342104-00 BUTTON FOR LIFTING(L) 1120-342103-00 BUTTON FOR LOWERING(L) 1120-342101-00 BUTTON BRACKET (L) 1120-342002-00 HORN BUTTON 1120-342005-00 1120-342003-00 SPRING...
  • Page 68 Figure 12-4 Emergency Reverse Switch Assembly 12-8 BL-E30-0823...
  • Page 69 Emergency Reverse Switch Assembly Qty. Pos. Part Number Description Notes Reqd. EMERGENCY REVERSE BUT- 1120-343002-00 1120-343003-00 SPRING 1120-342005-00 1120-343001-0A BRACKET 1120-343004-00...
  • Page 70 Figure 12-5 Transmission Motor, Brake Mounting 12-9 BL-E30-0823...
  • Page 71 Transmission Motor, Brake Mounting Qty. Pos. Part Number Description Notes Reqd. 1115-200012-00 RUBBER CUSHION 1115-200011-00 BOLT 1115-200009-0A PLATE 0000-000657-00 BEARING 1115-200008-0A LOADING BRIDGE 0000-000668-00 BEARING 1115-200006-0A ROUND COVER PLATE 1115-210001-0C GEARBOX HOUSING 0000-000665-00 SCREW 1115-200007-00 TRANSMISSION CAP 0000-000386-00 SCREW 0000-000056-00 WASHER 0000-000013-00 FITTING...
  • Page 72 Figure 12-5 Transmission Motor, Brake Mounting 12-9 BL-E30-0823...
  • Page 73 Transmission Motor, Brake Mounting Qty. Pos. Part Number Description Notes Reqd. 0000-000159-00 WASHER 0000-000670-00 OIL SEAL 0000-000661-00 SCREW 0000-000206-00 WASHER 0000-000662-00 0000-000671-00 OIL SEAL 0000-000663-00 BEARING 1115-220000-00 DRIVE WHEEL 1115-200010-00 GEAR LOOP 1115-230000-00 DRIVE MOTOR 1115-230001-00 BRUSH SET FOR D. MOTOR 1115-240001-00 BRAKE DISC 1115-240003-00...
  • Page 74 Figure 12-6 Compartment Cover 12-12 BL-E30-0823...
  • Page 75 Compartment Cover Qty. Pos. Part Number Description Notes Reqd. 0000-000077-00 SCREW 0000-000123-00 WASHER 1115-120002-00 CHARGER CAP 1120-150004-00 SCREW 1115-120001-00 COVER - BIG JOE YELLOW 1115-120003-00 SIDE HOLDER/COVER 2214-150002-00 WASHER 1115-500013-00 WIRE CLAMP Used from 10-25-2012...
  • Page 76 Figure 12-7 Compartment BL-E30-0823 12-12...

  • Page 77: Compartment

    Compartment Qty. Pos. Part Number Description Notes Reqd. Used up to serial # 0000-000120-00 SCREW E2120047 Used from serial # 0000-000984-00 SCREW E2120048 Used up to serial # 1115-540000-00 BRACKET E2120047 Used from serial # 1115-500015-00 BRACKET E2120048 Used up to serial # 0000-000179-00 SCREW E2120047...
  • Page 78 Figure 12-7 Compartment BL-E30-0823 12-12...

  • Page 79: Compartment

    Compartment Qty. Pos. Part Number Description Notes Reqd. Used up to serial # 1115-520006-00 LIMIT SWITCH ASSEMBLY E2120047 Used from serial # 1115-500017-00 LIMIT SWITCH ASSEMBLY E2120048 1115-200000-00 DRIVE UNIT ASSY. W / WHEEL 0000-000007-00 FLAT WASHER Used from serial # 1115-500014-00 BRACKET E2120048...
  • Page 80 Figure 12-8 Frame 12-13 BL-E30-0823...
  • Page 81 Used with Fork Width of 1115-110000-40 FRONT FRAME E30 27” Used with Fork Width of 1115-110000-T0-01 FRONT FRAME E30 22” 1115-130002-0A REAR PULL ROD SHAFT E30 0000-000654-00 ROUND PIN 1115-130001-00 HANDLE SHAFT Used with cylinder 0000-000032-00 SCREW 1115-410000-00 and 1115-410000-0A...
  • Page 82 Figure 12-9 Lift Link Assembly BL-E30-0823 12-14...

  • Page 83: Lift Link Assembly

    Lift Link Assembly Qty. Pos. Part Number Description Notes Reqd. Used for Fork Width of 1115-131000-10 DOWN LINK 27” Used for Fork Width of 1115-131000-0B DOWN LINK 22” 0000-000294-00 CLIP 0000-000675-00 BUSHING 0000-000101-00 BUSHING CONNECTOR INCL. BUSHING 1115-132100-00 AND NUT Used with Fork Length 1115-132200-00 LONG LINK ASSEMBLY...
  • Page 84 Figure 12-10 Load Wheel 12-15 BL-E30-0823...

  • Page 85: Load Wheel

    Load Wheel Qty. Pos. Part Number Description Notes Reqd. LOAD WHEEL ASSY. W. BEAR- 1115-133000-40 INGS 0000-000020-00 BEARING 1115-133002-40 POLY WHEEL...
  • Page 86 Figure 12-11 Hydraulic System 12-17 BL-E30-0823...
  • Page 87 Hydraulic System Qty. Pos. Part Number Description Notes Reqd. 0000-000109-00 SCREW See cylinder section for 1115-410000-00 LIFT CYLINDER notes on when to use what cylinder. See cylinder section for 1115-410000-0A LIFT CYLINDER notes on when to use what cylinder. See cylinder section for 1115-410000-0B LIFT CYLINDER notes on when to use...
  • Page 88 Figure 12-12 Pump & Motor Assy 12-19 BL-E30-0823...
  • Page 89 Pump & Motor Assembly Qty. Pos. Part Number Description Notes Reqd. 1115-560001-00 HOSE CLAMP 24 VOLT PUMP MOTOR SOLE- 1115-560002-00 NOID 1115-560003-00 HYDRAULIC MOTOR 1115-561001-00 HYDRAULIC MOTOR BRUSHES 1115-560004-00 VALVE 1115-560005-00 THROTTLE VALVE 1115-560006-00 SAFETY VALVE 1115-560007-00 BALL 1115-560008-00 SCREW 1115-560009-00 FUEL RETURN PIPE 1115-560010-00...
  • Page 90 Figure 12-13 Lift Cylinder 12-21 BL-E30-0823...
  • Page 91 Lift Cylinder (Up to Serial # E2017219) Qty. Pos. Part Number Description Notes Reqd. Used up to serial # 1115-410000-00 COMPLETE CYLINDER E2017219 11115-QSYG SEAL KIT INCLUDES 2,3 & 7 1115-410001-00 PISTON ROD 0000-000672-00 DUST COVER 0000-000673-00 O-RING 1115-410002-00 GUIDE RING 1115-411000-00 CYLINDER BODY 1115-410003-00...
  • Page 92 Figure 12-14 Lift Cylinder BL-E30-0823 12-22...

  • Page 93: Lift Cylinder

    Lift Cylinder (Between Serial # E2017220 & E2116209) Qty. Pos. Part Number Description Notes Reqd. Used for serial #’s be- 1115-410000-0A COMPLETE CYLINDER tween E2017220 & E2116209 11115-QSYG SEAL KIT INCLUDES 2,3 & 7 1115-410001-0A PISTON ROD 0000-000672-00 DUST COVER 0000-000673-00 O-RING 1115-410002-0A...
  • Page 94 Figure 12-14 Lift Cylinder BL-E30-0823 12-23...
  • Page 95 Lift Cylinder (From Serial # E21162010) Qty. Pos. Part Number Description Notes Reqd. Used for serial #’s 1115-410000-0B COMPLETE CYLINDER from E2116210 11115-QSYG SEAL KIT INCLUDES 2,3 & 7 1115-410001-0B PISTON ROD 0000-000672-00 DUST COVER 0000-000673-00 O-RING 1115-410002-0B GUIDE RING 1115-411000-0B CYLINDER BODY 1115-410003-00...
  • Page 96 Figure 12-15 Electrical System 12-25 BL-E30-0823...
  • Page 97 Electrical System Qty. Pos. Part Number Description Notes Reqd. 0000-000665-00 SCREW 907200-14 CONTROLLER 1115-510005-00 HEAT SINK 0000-000121-00 SCREW 1115-500007-00 FAN COVER 1115-511002-40 BRACKET ONLY USED ON THE FOLLOW- ING SERIAL NUMBERS: E2013117, E2013119, E2013120, E2013121, E2013123, E2013124, 1115-500008-00 3 WAY KEYS (SET OF TWO) E2013125, E2013126, E2013127, E2013128, E2013133, E2013142, E2013143, E2014129, E2014131,...
  • Page 98 Figure 12-15 Electrical System 12-25 BL-E30-0823...

  • Page 99: Electrical System

    Electrical System Qty. Pos. Part Number Description Notes Reqd. 1115-510008-00 EMERGENCY STOP SWITCH ONLY USED ON SERIAL# E2013118, E2013122, E2013189, E2013190, E2013191, E2013192, E2013117, E2013119, E2013120, E2013121, E2013125, 1115-510008-0A EMERGENCY STOP SWITCH E2013128, E2013126, E2013123, E2014129, E2014131, E2014134, E2014147, E2013127, E2013127, E2013143, E2013133, E2013142 1115-520005-00...
  • Page 100 Figure 12-15 Electrical System 12-25 BL-E30-0823...
  • Page 101 Electrical System Qty. Pos. Part Number Description Notes Reqd. ONLY USED ON SERI- AL# E2013118, E2013122, E2013189, E2013190, E2013191, E2013192, E2013117, E2013119, E2013120, 1115-520011-00 EMERG. STOP SWITCH WIRE E2013121, E2013125, E2013128, E2013126, E2013123, E2014129, E2014131, E2014134, E2014147, E2013127, E2013127, E2013143, E2013133, E2013142 1115-500009-00 CHARGER BRACKET...
  • Page 102 Figure 12-16 Wiring Harness 12-27 BL-E30-0823...
  • Page 103 Wiring Harness Qty. Pos. Part Number Description Notes Reqd. 1115-520007-00 FAN ASSEMBLY SEE FIGURE 12-15 Used if 2 way Key 1115-520001-0B MASTER WIRE HARNESS Switch Used if 3 way Key 1115-520001-00 MASTER WIRE HARNESS Switch (see Figure 12- 15 for notes when used) 1120-500010-00 FUSE Used up to serial #...
  • Page 104 Figure 12-17 Wiring Cables 12-29 BL-E30-0823...
  • Page 105 Wiring Cables Qty. Pos. Part Number Description Notes Reqd. 1115-530008-00 BATTERY CONNECTOR CABLE 1115-530007-10 BATTERY CABLE + THIS IS NO LONGER AVAILABLE: ORDER 1115- 520002-0B DRIVE HAR- NESS IF SER. # E2120047 M2 CABLE OR LOWER. ORDER 1115-520002-0C DRIVE HARENSS IF SER. # E2120048 OR HIGHER THIS IS NO LONGER AVAILABLE: ORDER 1115-...
  • Page 106 Big Lift LLC...

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