Amazone T-Pack U 1450-880 Operating Manual
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Amazone T-Pack U 1450-880 Operating Manual

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Operating manual
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Packer
T-Pack U 1450-880
Read and observe this
operating manual before using
MG5110
the implement for the first time!
BAH0080-2 11.16
Printed in Germany
Keep it in a safe place for future
use!
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  • Page 1 Operating manual Packer T-Pack U 1450-880 Read and observe this operating manual before using MG5110 the implement for the first time! BAH0080-2 11.16 Printed in Germany Keep it in a safe place for future use!
  • Page 2 Only this way, you would be satisfied both with the machine as also with yourself. To achieve this is the purpose of this instruction manual. Leipzig-Plagwitz 1872. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 3 + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5110 Compilation date: 11.16 ...
  • Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 Fax: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 5: Table Of Contents

    Data required for the calculation [combination with seed drill] ..........40     6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to ensure   V min steering capability ........................41   T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 6   Checking the inflation pressure of the running gear tyres............. 62     Visual inspection of the lower link pins.................. 62     Screw tightening torques ....................... 63     Notes ......................65     T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 7: User Information

    Lists without an essential order are shown as a list with bullets. Example:  Point 1  Point 2 Item numbers in diagrams Numbers in round brackets refer to items in diagrams. Example (6)  Item 6 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 8: General Safety Instructions

    If this is not the task of the user or if the user does not possess the appropriate technical knowledge, then they should report this fault to their superior (operator). T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 9  Unauthorised design changes to the implement.  Insufficient monitoring of implement parts which are subject to wear.  Improperly executed repairs.  Disasters due to the effects of foreign objects and force majeure. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 10: Representation Of Safety Symbols

    Non-compliance with these instructions can cause faults on the implement or disturbance to the environment. NOTE Indicates handling tips and particularly useful information. These instructions will help you to use all the functions of your implement in the best way possible. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 11: Organisational Measures

    As well as all the safety information in this operating manual, comply with the general, national regulations pertaining to accident prevention and environmental protection. When driving on public roads and routes you should comply with the statutory road traffic regulations. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 12: User Training

    The personnel of a specialist workshop shall possess the appropriate knowledge and suitable aids (tools, lifting and support equipment) for carrying out the maintenance and repair work on the implement in a way which is both appropriate and safe. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 13: Safety Measures In Normal Operation

    Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 14: Spare And Wear Parts And Aids

    Immediately replace any implement parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those approved by AMAZONEN-WERKE, so that the operating permit remains valid according to the national and international regulations. If...

  • Page 15: Warning Symbols And Other Labels On The Implement

    2. The consequence of non-compliance with the risk avoidance instructions. For example: causes serious injuries to fingers or hands. 3. Risk avoidance instructions. For example: only touch implement parts when they have come to a complete standstill. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 16  Read and observe the information in the operating manual before carrying out maintenance work on the hydraulic hose lines.  If you are injured by hydraulic fluid, contact a doctor immediately. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 17 Only from the intended workstation alongside the tractor.  Only when you are outside the danger area between the tractor and the implement. MD 100 This symbol indicates attachment points for lifting gear for loading the implement. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 18  Depending on the type of intervention, read and understand the information in the relevant sections of this operating manual. MD199 The maximum operating pressure of the hydraulic system is 210 bar. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 19: Positions Of Warning Symbols And Other Labels

    General safety instructions 2.13.1 Positions of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the implement. T-Pack U 1450-880 (rear-mounted) Fig. 1 Fig. 2 T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 20 General safety instructions T-Pack U 1450-880 (front-mounted) Fig. 3 Fig. 4 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 21: Dangers In Case Of Non-Observance Of The Safety Instructions

    Comply with the accident prevention instructions on the warning symbols. When driving on public roads and routes, comply with the appropriate statutory road traffic regulations. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 22: Safety Information For Users

    Any helpers may only act as guides standing next to the vehicles, and may only move between the vehicles when both are at a standstill. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 23 Secure the tractor against unintentional start-up and rolling, before you leave the tractor. For this:  Lower the implement onto the ground.  Apply the parking brake.  Switch off the tractor engine.  Remove the ignition key. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 24  Adjust your forward speed to the prevailing conditions.  Before driving downhill, switch to a low gear.  Before road transport, always switch off the independent wheel braking (lock the pedals). T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 25: Mounted Implements

    Apply front weights if necessary!  Only ever carry out any servicing, maintenance or cleaning operations or remedy malfunctions with the ignition key removed.  Leave safety devices attached and always position them in the protective position. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 26: Cleaning, Maintenance And Repair

     Spare parts must meet at least the specified technical requirements of AMAZONEN-WERKE! This is ensured through the use of genuine AMAZONE spare parts. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 27: Loading And Unloading

    1. Attach a chain at the specified points on the implement (see Fig. 6 / Fig. 7). 2. Lift the implement with a crane to load onto a transport vehicle. 3. Secure the implement properly on the transport vehicle. Fig. 6 Fig. 7 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 28: Product Description

    The seed drill is coupled to the lower link of the packer frame. Overview of assembly groups Fig. 8 (1) Three-point hitch (2) Stands (3) Tyre roller T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 29 Product description Fig. 9 (1) Connections of the supply lines (2) Lower link mounting (3) Hose cabinet T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 30: Proper Use

    Product description Proper use The AMAZONE packer is intended for use in arable farming and is used for preparing the seedbed. The following table contains the implements that can be combined with the AMAZONE T-Pack U 1450-880 packer. T-Pack U 1450-880 combinations...

  • Page 31: Danger Areas And Danger Points

     Between the tractor and the implement, particularly during coupling and uncoupling procedures.  Where there are moving components.  When the implement is in motion.  underneath raised, unsecured implements or parts of implements. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 32: Rating Plate And Ce Mark

    Category 3 Attachment category, rear Centre of gravity distance [mm] Basic weight Distance between the middle of the lower link ball and rear attachment centre of gravity of the implement (see Fig. 22, page 40) T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 33: Necessary Tractor Equipment

    The workplace-related emission value (acoustic pressure level) is 74 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. Measuring unit: OPTAC SLM 5. The noise level is primarily dependent on the vehicle used. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 34: Layout And Function

    The packer ensures for the reconsolidation of the ground and thus prepares an optimum seedbed for sowing. The packer is mounted on the lifting gear of the tractor. The seed drill is coupled to the lower link of the packer frame. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 35: Mounting Frame

    Top link pins and lower link pins with locking linch pins. Fig. 14 Seed drill attachment: Fig. 15/… 1. Lower link catch hooks for category 3 coupling balls. Fig. 15 Support device Fig. 16/… 1. Stand 2. Linch pins Fig. 16 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 36: Threaded Cartridge

    2. Top link ball sleeve Cat. 3 (tractor accessory) 3. Washer Cat. 3 (6.5 mm thick) 4. Lower link pin Ø 36.6 mm 5. Lower link ball sleeve Cat. 3 (tractor accessory) 6. Washer Cat. 3 (13.5 mm thick) Fig. 18 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 37: Supplemental Weights (Optional)

    The seed drill is coupled to the lower link of the tractor. Fig. 20 Lighting (optional) Lighting for operation with a front-mounted implement Fig. 21/… 1. Warning signs 2. Lighting Fig. 21 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 38: Initial Commissioning

    This does not apply to equipment movements that:  are continuous or  are automatically locked or  require a float position or pressure position due to their function T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 39: Checking The Suitability Of The Tractor

    § 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to § 29, paragraph 3 of the German Road Traffic Regulations. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 40: Data Required For The Calculation [Combination With Seed Drill]

    See technical data for the implement gravity of the rear-mounted implement or rear ballast (centre of gravity distance) Distance between the central lower link connecting point (to the tractor) and the central lower link connecting point (T-Pack U 1450-880). T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 41: Calculation Of The Required Minimum Ballasting At The Front G V Min Of The Tractor To Ensure Steering Capability

    (section 6.1.1.13). 6.1.1.6 Tractor tyre load capacity Enter the double value (two tyres) of the approved load capacity (see, for example, tyre manufacturer's documentation) in the table (section 6.1.1.13). T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 42: Data Required For The Calculation [Solo Operation]

    Distance between the centre of the lower link connection point and the centre of See technical data for the implement gravity of the rear-mounted implement or rear ballast (centre of gravity distance) T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 43: Calculation Of The Required Minimum Ballasting At The Front G V Min Of The Tractor To Ensure Steering Capability

    (section 6.1.1.13). 6.1.1.12 Tractor tyre load capacity Enter the double value (two tyres) of the approved load capacity (see, for example, tyre manufacturer's documentation) in the table (section 6.1.1.13). T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 44: 6.1.1.13 Table

    (if required) attached to the tractor for the minimum front ballast (G V min You must use a front weight, which is equal to at least the required minimum front ballast (G V min T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 45: Securing The Tractor/Implement Against Unintentional Start-Up And Rolling

    1. Switch off the tractor engine. 2. Remove the ignition key. 3. Apply the tractor parking brake. 4. Ensure that there are no persons (children) on the tractor. 5. If necessary, lock the tractor cab door. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 46: Coupling And Uncoupling The Implement

     Actuate the operator controls for the tractor's three-point hydraulic system:  Only from the intended workstation alongside the tractor.  Only when you are outside the danger area between the tractor and the implement. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 47: Hydraulic Hose Lines

    Each handle (Fig. 24) is marked by colours in order to avoid confusion. The colour markings on the handles are provided with a code number or a code letter. Fig. 24 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 48: Coupling The Hydraulic Hose Lines

    1. Set the tractor control unit to float position (neutral position). 2. Unlock the hydraulic connector. 3. Push on the dust protection caps. Fig. 26 4. Place the supply lines in the hose cabinet (Fig. 27/1). Fig. 27 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 49: Coupling The Implement

    Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! You may only connect the implement to tractors suitable for the purpose. See section "Checking tractor suitability", page 39. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 50: Couple The Packer To The Tractor

     The top link hook locks automatically. Fig. 29 The tractor lower links must be able to swing vertically during work. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 51 Fig. 32 Check the route of the supply lines. The supply lines  Must easily give way to all movements in bends without tensioning, kinking or rubbing.  Must not chafe against other parts. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 52: Coupling The Seed Drill To The Packer

    Uncoupling the implement 1. Always inspect the implement for obvious signs of damage during uncoupling. Observe here the chapter "Obligations of the user", page 8. 2. Swivel the jacks (Fig. 34/1) into the parking position. Fig. 34 T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 53 "Securing the tractor against unintentional starting and rolling away", from page 45. 12. Decouple the supply lines (page 48, section 7.1.2) and the lighting system. 13. Place the supply lines in the hose cabinet (Fig. 37/1). Fig. 37 T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 54: Use Of The Implement

    3. If necessary, correct the position of the packer frame by adjusting the top link (Fig. 39/1). Fig. 39 Take particular care when turning the packer at the headlands.  The turning circle of the implement changes when using the packer T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 55: Transportation

    (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation). The vehicle keeper and driver are responsible for compliance with the statutory stipulations. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 56: Cleaning, Maintenance And Repair

    Check the proper function of the light system!  After repair work involving repainting, the product logos and instruction signs must be replaced!  Worn and damaged parts must be replaced. Use only OEM spare parts!  Clean the tools after work! T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 57: Cleaning

     Always maintain a minimum jet distance of 300 mm between the high pressure or steam jet cleaning nozzle and the implement.  Comply with the safety regulations when working with high pressure cleaners. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 58: Maintenance Schedule - Overview

    Check and service the hydraulic Every 50 operating workshop hose lines. hours This inspection has to be recorded by the operator. Checking tyre pressure Section 9.4 Every 2 weeks (at least every 100 operating hours) T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 59: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Only use our original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 60: Labelling Of Hydraulic Hose Lines

    If the date of manufacture on the assembly is "2011", then the hose should not be used after February 2017. For more information, see "Labelling of hydraulic hose lines". T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 61: Installation And Removal Of Hydraulic Hose Lines

    Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information:  Only use original AMAZONE hydraulic hose lines  Ensure cleanliness.  You must always install the hydraulic hose lines so that, in all states of operation: ...

  • Page 62: Checking The Inflation Pressure Of The Running Gear Tyres

    Risk of contusions, catching, and knocks when the implement unexpectedly releases from the tractor! Check the lower link pin for conspicuous defects whenever the implement is coupled. Replace the drawbar, if there are any clear signs of wear to the lower link pins. T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 63: Screw Tightening Torques

    M 20x1,5 M 22 M 22x1,5 1050 M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 19.3 T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 64 Cleaning, maintenance and repair T-Pack U 1450-880 BAH0080-2 11.16...

  • Page 65: Notes

    Notes Notes Space for your notes. T-Pack U 1450-880 BAH0080-2 11.16...
  • Page 66 +49 5405 501-0 D-49202 Hasbergen-Gaste Fax: +49 5405 501-234 Germany E-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude  D-04249 Leipzig  F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil tillage implements,...

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