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Operating manual UX 7601 Super UX 8601 Super Trailed field sprayer with Comfort Package CP Please read this operating manual before initial operation. MG7490 BAG0231.4 02.23 Keep it in a safe place for future Printed in Germany use!
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READING THE INSTRUCTION manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
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D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. UX01 Super CP BAG0231.4 02.23...
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Foreword Formalities of the operating manual Document number: MG7490 Compilation date: 02.23 Copyright AMAZONEN-WERKE H. DREYER SE & Co. KG, 2022 All rights reserved. Reprinting, even of sections, only possible with the approval of AMA- ZONEN-WERKE H. DREYER SE & Co. KG. This operating manual is valid for all versions of the implement.
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We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly operating manuals. AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de UX01 Super CP BAG0231.4 02.23...
Table of Contents User information ..................11 Purpose of the document ...................... 11 Locations in the operating manual ..................11 Diagrams ..........................11 General safety instructions ..............12 Obligations and liability......................12 Representation of safety symbols ..................14 Organisational measures ...................... 15 Safety and protective equipment ...................
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Table of Contents 4.14 Noise production data ......................55 4.15 Necessary tractor equipment ....................56 Layout and function of the basic implement ........... 57 Method of operation ....................... 57 Control panel .......................... 58 Induction bowl ........................63 5.3.1 Switch taps on the induction bowl ..................64 Universal joint shaft ........................
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Table of Contents Nozzles ..........................110 6.8.1 Multiple nozzles ........................110 6.8.2 Edge nozzles ........................113 Automatic single nozzle control (optional) ................114 6.9.1 Single nozzle control AmaSwitch ..................114 6.9.2 4-way AmaSelect single nozzle control................114 6.10 Special optional equipment for liquid fertiliser ..............116 6.10.1 Three-ray nozzles (optional) ....................
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Table of Contents 12.6 Cleaning the suction filter and pressure filter ............... 179 12.7 Flushing the sprayer boom when the spray liquid tank is full ..........181 12.8 External cleaning ......................... 182 Faults ......................183 Cleaning, maintenance and repairs ............186 14.1 Cleaning ..........................
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Table of Contents 15.7.2 AmaSelect fuses on the boom .................... 244 Spray table ....................245 16.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm ..245 16.2 Spraying nozzles for liquid fertiliser ..................249 16.2.1 Spray table for three-ray nozzles, spraying height 120 cm ..........
User information User information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • describes the operation and maintenance of the implement. • provides important information on safe and efficient handling of the implement.
General safety instructions General safety instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion.
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General safety instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions the health and safety of the user or third parties, •...
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (danger, warning, cau- tion) describes the severity of the risk and has the following signifi- cance: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm),...
General safety instructions Organisational measures The operating company must provide the necessary personal protec- tive equipment as per the information provided by the manufacturer of the crop protection agent to be used, such as: Chemical-resistant gloves, • Chemical-resistant overalls, • Water-resistant footwear, •...
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the implement. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the implement under the supervision of an experienced person.
General safety instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.
Immediately replace any implement parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those ap- proved by AMAZONEN-WERKE, so that the operating permit remains valid according to the national and international regulations. If you use...
General safety instructions 2.13 Warning symbols and other markings on the machine Always keep all the warning symbols of the machine clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075).
General safety instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement. UX01 Super CP BAG0231.4 02.23...
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General safety instructions UX01 Super CP BAG0231.4 02.23...
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General safety instructions Order number and explanation Warning symbols MD 076 Risk of hands or arms being drawn in or en- trapped by driven, unprotected chain or belt drives! This danger causes serious injuries, including loss of body parts such as hand or arm. Never open or remove protective equipment on chain or belt drives, while the tractor engine is running and the...
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General safety instructions MD 084 Risk of crushing the entire body due to standing in the swivel range when implement parts are being lowered. Causes serious, potentially fatal injuries any- where on the body. • It is forbidden to stand in the swivel range of the implement when implement parts are being lowered.
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General safety instructions MD 095 Before commissioning the implement read and observe the operating manual and the safety instructions carefully! MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
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General safety instructions MD 099 Risk of contact with hazardous materials due to improper handling. Causes serious, potentially fatal injuries any- where on the body. Put on the personal protective equipment. Before coming into contact with hazardous mate- rials, put on protective clothing. Follow the manu- facturer's safety instructions for the materials to be processed MD 100...
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General safety instructions MD 108 Risk of explosion, or danger from hydraulic fluid escaping under high pressure, caused by the pressure accumulator which is under pressure from gas and oil. These dangers can cause serious and potentially fatal injuries if highly pressurised, escaping hy- draulic fluid penetrates the skin and passes into the body.
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General safety instructions MD 172 Swing the ladder to the operation platform up- wards into transport position when driving! MD 173 Danger from breathing in hazardous sub- stances due to toxic vapours in the spray liquid tank! Causes serious, potentially fatal injuries any- where on the body.
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General safety instructions MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank. This danger can cause extremely serious and potentially fatal injuries. Never use the clear water from the hand wash tank as drinking water.
General safety instructions 2.14 Dangers in case of non-observance of the safety instructions Non-compliance with the safety information • can pose both a danger to people and also to the environment and machine. can lead to the loss of all warranty claims. •...
General safety instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor, always check their traffic and operational safety. 2.16.1 General safety instructions and accident prevention instructions In addition to these instructions, also comply with the generally...
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General safety instructions When coupling and uncoupling implements, move the support • equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! Be particularly careful when coupling the implement to the tractor •...
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General safety instructions Implement transportation • When using public roads, national road traffic regulations must be observed. Before moving off, check: • the correct connection of the supply lines, ο ο the lighting system for damage, function and cleanliness, ο that the brake and hydraulic system shows no visible signs of defect, that the parking brake is completely released,...
Replace the hydraulic hose lines if they are damaged or worn. • Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connec- tions are subject to natural aging, thus limiting the length of use.
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). Only use the prescribed fuses. If fuses are used that are too • highly rated, the electrical system will be destroyed – risk of fire. •...
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General safety instructions Secure the universal joint shaft guard by attaching the chain(s) • to prevent movement. • Observe the prescribed pipe overlaps for universal joint shafts in transport and working positions. (Read and follow the operating manual from the universal joint shaft manufacturer.) •...
General safety instructions 2.16.5 Attached implements Comply with the approved combination options for the attach- • ment equipment on the tractor and the implement drawbar. Only couple approved combinations of vehicles (tractor and at- tached implement). • In the case of single axle implements, observe the maximum permitted drawbar load of the tractor on the attachment equip- ment.
General safety instructions Pneumatic braking system Before coupling the implement, clean any dirt on the sealing • rings on the coupling heads of the supply and brake lines. Only move off with the implement connected when the pressure • gauge on the tractor shows 5.0 bar. •...
General safety instructions 2.16.8 Field sprayer operation • Comply with the recommendations provided by the manufacturer of the crop protection product with regard to personal protective equipment ο warnings concerning the handling of crop protection ο products regulations on dosing, applications and cleaning ο...
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Do not fill field sprayers with water from bodies of water which are open to the public, for the protection of people, animals and the environment. • Fill the field sprayer only using original AMAZONE filling devices! UX01 Super CP BAG0231.4 02.23...
Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of genuine AMAZONE spare parts! When repairing field sprayers which have been used for liquid • fertiliser application with ammonium nitrate / urea solution, ob-...
Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of an accident when the tractor is unsuitable and the implement brake system is not connected to the tractor or is filled. • Correctly couple the implement to the tractor, before loading the implement onto a transport vehicle or unloading it from a transport vehicle.
Product description Product description This section: • provides a comprehensive overview of the implement layout. provides the names of the individual assembly groups and oper- • ator controls. If possible, read this section when actually at the implement. This helps you to understand the implement better. Overview of assembly groups (1) Spray liquid tank (6) Control panel cover and transport box...
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Product description (1) Folding sprayer boom with transport locking mechanism (2) Boom part width section valves (3) Flushing water tank, right (4) Storage for extraction hose, spraying agent canisters and used filters (5) Wheel chocks (6) Hydraulic system / electronics cover hood (7) Hydraulic jack UX01 Super CP BAG0231.4 02.23...
Product description Safety and protection equipment Transport locking mechanism to prevent the • Super-L boom from folding out unintention- ally • Railing on the maintenance platform (1) Universal joint shaft guard with supporting chains (2) Implement-side PTO shaft guard UX01 Super CP BAG0231.4 02.23...
Product description Supply lines between the tractor and the implement Hydraulic hose lines (depending on the • equipment) • Electric cable for lighting • ISOBUS implement cable • Brake line with coupling head for pneumatic brake / brake line with connection to the hy- draulic brake Transportation equipment (1) Rear lights, brake lights, turn indicators...
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use the operator bears the sole responsibility, •...
However their service life is reduced by use at low temperatures (e.g. AUS in frosty conditions). The materials and components used for AMAZONE field sprayers are safe for liquid fertiliser. UX01 Super CP BAG0231.4 02.23...
Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught: by work movements made by the implement and its tools. • by materials or foreign bodies thrown out of the implement. •...
Product description Rating plate Machine rating plate (1) Implement number (2) Vehicle identification number (3) Product (4) Permissible technical implement weight (5) Tare weight kg (6) Model year (7) Year of manufacture Additional rating plate (1) Note for type approval (2) Note for type approval (3) Vehicle identification number (4) Permissible technical total weight...
Product description 4.12 Maximum permissible application rate The permissible application rate of the implement is limited by the minimum required agitator capacity. The agitator capacity per minute should be 5% of the hopper volume. This is particularly applicable for active substances that are hard to keep in suspension.
Product description 4.13 Technical data 4.13.1 Total dimensions The total heights depend on the implement type, axle, and tyres. 7550 – 8130 mm 2700 - 2800 mm 4.13.2 Basic implement Type UX Super 7601 8601 Spray liquid tank Actual volume 8000 l 9030 l Nominal volume...
Product description 4.13.3 Spraying technology Part-width sections depending on the working width Working width Number Number of nozzles per part width sections 8-9-8-9-8 21 m 6-6-7-4-7-6-6 6-4-5-4-4-4-5-4-6 9-10-10-10-9 24 m 6-6-8-8-8-6-6 6-5-5-5-6-5-5-5-6 8-7-8-8-8-7-8 27 m 6-6-6-6-6-6-6-6-6 9-7-8-8-8-7-9 28 m 7-6-6-6-6-6-6-6-7 30 m 8-7-6-6-6-6-6-7-8 32 m...
Product description 4.13.4 residual amounts Technical residue incl. pump On the level 23 l Along the contours 15% direction of travel to the left 23 l 15% direction of travel to the right 23 l Along the gradient 15% up the slope 37 l 15% down the slope 30 l...
Product description 4.13.1 Payload Maximum payload Permissible technical implement weight Tare weight DANGER Exceeding the maximum permissible payload is prohibited. Risk of accident due to unstable driving conditions! Carefully determine the payload, and therefore the permitted filling amount for your machine. Not all filling media can be used to fill the tank completely.
Product description Driving with reduced inflation pressure • When the inflation pressure is lower than the nominal pressure, the tyre load capacity is reduced! In that case, observe the reduced payload of the implement. • Please also follow the specifications of the tyre manufacturer! WARNING Danger of accident! In event of too low inflation pressure, the stability of the vehicle...
Product description 4.15 Necessary tractor equipment To be able to operate the implement, the tractor must fulfil the power requirements and must be equipped with the necessary hydraulic, electric, and brake connections for the brake system. Tractor engine power starting at 118 kW (160 HP) UX 7601 starting at 132 kW (180 HP) UX 8601...
Layout and function of the basic implement Layout and function of the basic implement Method of operation Through the suction valve chest and the suction filter (2), the spraying pump (1) draws spray liquid from the spray liquid tank. • fresh water via the external suction port (3).
Layout and function of the basic implement Control panel (1) Pressure valve chest switch tap (10) Filling connection (suction) for spray liquid tank, flushing water tank (2) Switch tap source for induction bowl (QU) (11) Filling connection (pressure) for spray liquid (3) Suction valve chest display tank / flushing water tank (4) TwinTerminal...
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Layout and function of the basic implement Under the maintenance flap (1) Suction filter (2) Pressure filter (3) Switch tap for draining the pressure filter Switch taps on the control panel SPressure valve chest switch tap (DA) • Fill spray liquid tank via suction con- nection / suction from the induction bowl Supply induction bowl •...
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Layout and function of the basic implement WARNING Contamination of the soil due to operating errors with the pressure valve chest switch tap. Never swivel the pressure valve chest switch tap accidentally to the quick emptying function. The spray liquid tank is quick-emptied via the pump. Contamination of the flushing water tank due to operating errors with the pressure valve chest switch tap.
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Layout and function of the basic implement Suction valve chest display (SA) Suction via suction hose • Suction from spray liquid tank • • Suction from flushing water tank TwinTerminal The suction valve chest is electrically switched via the TwinTerminal Switch tap source for induction bowl (QU) •...
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Layout and function of the basic implement Suction from container switch tap (GA) • 100% maximum suction capacity UX01 Super CP BAG0231.4 02.23...
Layout and function of the basic implement Induction bowl (1) Swivelling induction bowl for pouring, dis- solving and drawing in crop protection agents and urea. Holding capacity of approx. 60 l (2) Locking mechanism for folding cover (3) Canister flushing push button (4) The open folding cover can be used as a shelf Switch tap EA...
Layout and function of the basic implement 5.3.1 Switch taps on the induction bowl Switch tap (EA) • External cleaning of induction ο bowl Dissolve agent with mixing ο nozzle Switch tap (EB) • ο Clean canister / clean induction bowl Flushing via ring line ο...
Layout and function of the basic implement Universal joint shaft The wide-angle universal joint shaft is responsi- ble for transmitting the force between the tractor and the implement. WARNING Danger of crushing from tractor and implement unintentionally starting up or rolling away! Couple or uncouple the wide-angle universal joint shaft to / from the tractor only when tractor and implement have been secured against unintentional starting and unintentional rolling away.
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Layout and function of the basic implement WARNING Danger of being entangled and drawn in by unprotected parts of the universal joint shaft in the force transmission area between the tractor and the driven implement! Work only when the drive between the tractor and driven implement is fully guarded.
Layout and function of the basic implement 5.4.1 Coupling the universal joint shaft WARNING Danger due to crushing and impact due to lacking clearance when coupling the universal joint shaft! Couple the universal joint shaft to the tractor before you couple the implement to the tractor.
Layout and function of the basic implement 5.4.2 Uncoupling the universal joint shaft WARNING Danger due to crushing and impact due to lacking clearance when uncoupling the universal joint shaft! First uncouple the implement from the tractor, before you uncouple the universal joint shaft from the tractor.
Layout and function of the basic implement Hydraulic connections All hydraulic hose lines are equipped with grips. • Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.
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Layout and function of the basic implement Ölrücklauf Maximum permissible pressure in the oil return: 5 bar Therefore, do not connect the oil return to the tractor control unit, but rather to a pressure-free oil return with a large plug coupling. WARNING Only use DN16 lines for the oil return and select short return paths.
Layout and function of the basic implement 5.5.1 Coupling the hydraulic hose lines WARNING Risk of being crushed, cut, caught, drawn in or struck due to faulty hydraulic functions when the hydraulic hose lines are connected incorrectly! When coupling the hydraulic hose lines, observe the coloured mark- ings on the hydraulic connectors.
Layout and function of the basic implement Pneumatic brake system Observing the maintenance intervals is essential for proper function- ing of the dual line service brake system. The brake drums are fitted with self regulating brake levers that make sure that the wear to the brake linings is compensated. (1) Brake valve (2) Release valve with actuation button The actuation button...
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Layout and function of the basic implement Automatic load-dependent braking force regulator (ALB) WARNING Risk of accident due to improper function of the brake system! You may not change the adjustment dimension on the automatic load-dependent braking force regulator. The adjustment dimension must correspond to the value specified on the ALB rating plate.
Layout and function of the basic implement 5.6.1 Coupling the brake system WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. When coupling the brake and supply line, ensure that: • the sealing rings of the coupling heads are clean. ο...
Layout and function of the basic implement 5.6.2 Uncoupling the brake system WARNING Risk of crushing, cutting, being caught or drawn in, or impact through the accidentally rolling implement, if the service brake is released. Dual-circuit pneumatic braking system: Always uncouple the supply line hose coupling (red) first, and •...
Layout and function of the basic implement Hydraulic operating brake system To control the hydraulic service brake system, the tractor requires a hydraulic braking device. 5.7.1 Coupling the hydraulic service brake system Only couple clean hydraulic connectors. 1. Remove the protective caps. 2.
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Layout and function of the basic implement Here's how: 1. Attach the ripcord to a sturdy point on the tractor. 2. Actuate the tractor brake with the tractor motor running and the hydraulic brake con- nected. Pressure accumulator of the emergency →...
Layout and function of the basic implement Parking brake The applied parking brake secures the uncoupled implement against accidental rolling away. The parking brake is actuated with the spin- dle and cable pull when turning the crank. (1) Crank; locked in resting position (2) Crank in operating position Crank position for releasing / applying in the •...
Layout and function of the basic implement Foldable wheel chocks The wheel chocks are fastened in a swivelling mount under the right flushing water tank. Put the foldable wheel chocks into operating position by pressing the button and apply directly on the wheels before uncoupling.
Layout and function of the basic implement 5.10 Safety chain between tractor and implements Depending on country-specific regulations, implements are equipped with a safety chain. The safety chain must be mounted at a suitable point on the tractor as prescribed before travelling. UX01 Super CP BAG0231.4 02.23...
Layout and function of the basic implement 5.11 AutoTrail steering axle The AutoTrail tracking control serves for precise tracking of the im- plement behind the tractor. See operating manual for software ISOBUS. Transportation DANGER Risk of accident caused by turning the machine over ! For road transport, set the steering axle to transport position! •...
Layout and function of the basic implement 5.12 Hydraulic jack The hydraulically actuated jack supports the uncoupled trailed sprayer. It is actuated using a double-acting control valve. Blue tractor control unit DANGER When parking the implement on the hydraulic jack, it may only be slant- ed by max.
Layout and function of the basic implement 5.13 Spray liquid tank The spray liquid tank is filled via • the filling opening, • the suction hose (optional) on the suction port, • the pressure filling connection (optional) (1) Spray liquid tank (2) Internal cleaning (3) Folding screw lid for the filling opening (4) External filling...
Layout and function of the basic implement 5.13.1 Agitators The field sprayer has a main agitator and an additional agitator. Both agitators are designed as hydraulic agitators. The additional agitator is also combined with pressure filter rinsing for the self cleaning pres- sure filter.
Layout and function of the basic implement 5.13.2 Maintenance platform with ladder Maintenance platform with ladder to reach the inspection hatch. DANGER Risk of injury from toxic vapours! • Never climb into the spray liquid tank. Risk of falling when riding on the implement! •...
Layout and function of the basic implement 5.14 Flushing water tank Clear fresh water is carried in the flushing water tank. This water is used to dilute the residual quantity in the spray liquid tank when finishing • spraying operation. •...
Layout and function of the basic implement 5.15 Hand wash unit (1) Hand wash tank (tank content: 22l) (2) Filling opening with lid (3) Stop tap for clear fresh water for hand washing or ο for cleaning the spray nozzles. ο...
Layout and function of the basic implement 5.16 Pump equipment Spray liquid pump equipment with universal joint shaft drive or hydraulic drive (1) Spray liquid pump (2) Agitator pump Never exceed the maximum permissible pump drive speed of 540 rpm! Hydraulic pump drive •...
Layout and function of the basic implement 5.17 Filter equipment Use all the filters provided with the filter equipment. Clean the • filters regularly (refer to the "Cleaning" section, page 188). Fault- free field sprayer operation can only be achieved by correct filter- ing of the spray liquid.
Layout and function of the basic implement 5.17.2 Self-cleaing pressure filter The self cleaning pressure filter prevents the nozzle filter upstream of the • spraying nozzle from becoming blocked. • has a greater mesh count/inch than the suction filter. When the additional agitator is switched on, the inside surface of the pressure filter insert is con- stantly flushed through, and undissolved parti- cles of spray agent as well as dirt are conveyed...
Layout and function of the basic implement 5.18 Application rate increase with HighFlow Optional application rate increase for applying liquid fertiliser. • The maximum application rate is increased to up to max. 400 l/min. In doing so, the agitator pump is used to increase the application •...
Layout and function of the basic implement 5.19 Towing device (optional) The automatic drawbar is used to pull braked trailers with a permissible total weight of 12000 kg • and pneumatic brake. with a permissible total weight of 8000 kg •...
Layout and function of the basic implement 5.20 Safety device against unauthorised use Lockable device for the drawbar eye, ball brack- et, or lower link crosspiece, prevents unauthor- ised use of the machine. 5.21 Underbody panelling The underbody panelling ensures a smooth un- derside of the implement that protect the plants.
Layout and function of the basic implement 5.23 Exterior wash down kit (optional) Exterior wash down kit for cleaning the field sprayer, includes (1) Hose coiler, (2) 20 m pressure hose, (3) Spray gun Operating pressure: 10 bar Water output: 18 l/min WARNING Danger from liquids escaping under pressure and contamination with...
Layout and function of the basic implement 5.24 Camera system WARNING Risk of injury or even death. If the camera display alone is used for manoeuvring, persons or objects can be overlooked. The camera system is an aid. It does not replace the operator's awareness of the immediate surroundings.
Layout and function of the basic implement 5.25 Work lights (optional) 2 work floodlights on the sprayer boom and 2 work floodlights on the platform. LED individual nozzle illumination: Lighting package for the control panel and storage compartment 2 variants: Separate power supply from the tractor is required, operation via •...
See operating manual for software ISOBUS. AmaTron 4 AmaPad 2 5.27 Personal protective equipment Safety Kit The safety kit is the personal protective equipment for handling crop protection products as a handy safety kit case from AMAZONE. UX01 Super CP BAG0231.4 02.23...
Layout and function of the sprayer boom Layout and function of the sprayer boom WARNING Risk of injury for people due to impact with the sprayer boom when the boom sections swivel to the sides when folding • tilting, lifting or lowering •...
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Layout and function of the sprayer boom Folding out and in CAUTION It is prohibited to fold and unfold the sprayer boom while driv- ing. DANGER Always maintain an adequate distance from overhead cables when folding and unfolding the sprayer boom! Contact with overhead cables may lead to fatal injuries.
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Layout and function of the sprayer boom Outer boom locking Outer boom The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstructions. The locking mechanism enables the outer boom sec- tion to avoid collision by moving around the ar- ticulated axle in and against the direction of trav- el;...
Layout and function of the sprayer boom Super-L boom (1) Sprayer boom with spray lines (6) Outer boom locking (2) Transport safety bow (7) Vibration compensation (3) Parallelogram frame for adjusting the height (8) Valve and switch tap for DUS system of the sprayer boom (9) Boom equipment (4) Nozzle protection tube...
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Layout and function of the sprayer boom Spacer The spacer prevents collisions of the boom with the ground. When using certain nozzles, the spacers are within the spray cone. In this case, attach the spacers horizontally on the carrier. Use thumb bolts. Locking and unlocking the transport locking mechanism The transport safety bow is used to lock the fold- ed sprayer boom in transport position to prevent...
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Layout and function of the sprayer boom Working with the sprayer boom unfolded on one side It is permitted to work with the sprayer boom unfolded on one side Profi-folding: • only with the vibration compensation locked • briefly for passing obstacles (trees, electricity pylons, etc.). Flex-folding: Up to a forward speed of 6 km/h •...
Layout and function of the sprayer boom Reduction joint on the outer boom (optional) Using the reduction joint, the outer element of the outer boom can be folded manually to reduce the working width. Case 1: Number of nozzles Number of nozzles on the outer part width section foldable outer element →...
Layout and function of the sprayer boom Boom width reduction (option) With the boom width reduction, one or two booms can remain folded in during operation depending on the version. In addition, switch on the hydraulic accumulator (optional) as a colli- sion protection.
Layout and function of the sprayer boom Sensors on the boom: When working with reduced working width with automatic boom guidance, a boom section might be interfering with the sensor. In this case: (1) Install the sensor rotated by 180°. (2) DistanceControl plus: disconnect the inner sensor.
Layout and function of the sprayer boom Hydraulic tilt adjustment (optional) The sprayer boom can be aligned parallel to the ground or the target surface using the hydraulic tilt adjustment in event of unfavourable terrain conditions, e.g., with tracks that have different depths or driv- ing in a furrow on one side.
Layout and function of the sprayer boom Spray lines Spray lines with part-width section valves Spray lines with part-width section valves and DUS pressure circulation system Spray lines with single nozzle control and DUS Pro pressure circulation system (1) Flow meter (6) DUS stop tap (2) Flow meter (7) Pressure control valve...
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Layout and function of the sprayer boom Pressure circulating system (DUS) For normal spraying operation, the pressure circulating system • should always be switched on. • When using drag hoses, the pressure circulating system should always be switched off. The pressure circulating system enables the constant circulation of liquid in •...
Layout and function of the sprayer boom Nozzles (1) Nozzle body with bayonet connection ο Spring element version with shutter ο Spring element version, bolted (2) Diaphragm. If the pressure in the spray line falls below approx. 0.5 bar, the spring ele- ment (3) presses the diaphragm onto the diaphragm seat (4) in the nozzle body.
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Layout and function of the sprayer boom Triple nozzles (optional) The vertically positioned nozzle is supplied. Quadruple nozzles (optional) The arrow indicates the vertical nozzle that is being supplied. The quadruple nozzle body can be equipped with a 25-cm nozzle holder. This results in a nozzle spacing of 25 The arrow indicates the label 25 cm when the nozzle spacing is set at 25...
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Layout and function of the sprayer boom Install the 25 cm nozzle holder. If the 25 cm nozzle holder is not used, close the supply with plugs. UX01 Super CP BAG0231.4 02.23...
Layout and function of the sprayer boom 6.8.2 Edge nozzles Boundary nozzles, electric or manual With boundary nozzle switching, the last nozzle can be switched off and a border nozzle, 25 cm further out (right at the edge of the field), can be electrically switched on.
Layout and function of the sprayer boom Automatic single nozzle control (optional) 50 cm part width sections can be controlled separately by the electric single nozzle control. In combination with the automatic part width section control "Section Control", overlapping can be reduced to a minimum area.
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Layout and function of the sprayer boom • Nozzle spacing of 25 cm is possible (op- tional) During installation, please note that the two outlets pointing to the front on the imple- ment side must be used for installation. Manual nozzle selection: The control terminal can be used to select the nozzle or the nozzle combination.
Layout and function of the sprayer boom 6.10 Special optional equipment for liquid fertiliser There are currently two main types of liquid fertiliser available: • Ammonium nitrate / urea solution (AUS) with 28 kg N per 100 kg AUS. An NP solution 10-34-0 with 10 kg N and 34 kg P per 100 kg •...
Layout and function of the sprayer boom 6.10.2 7-hole nozzles / FD nozzles (optional) The same conditions apply for using 7-hole nozzles / FD nozzles as for the 3-ray nozzles. In contrast to the three-ray nozzle, in the case of the 7 hole nozzle / FD nozzles, the outlets are not oriented down- wards, but instead point to the side.
Layout and function of the sprayer boom 6.10.3 Drag hose equipment for Super-L boom (optional) with metering discs for late top dressing with liquid fertiliser • (1) Drag hoses at 25 cm intervals, after fitting the 2nd spray line. (2) Bayonet connection with dosing discs. (3) Metal weights - stabilise the position of the hoses during operation.
Start-up Start-up This section contains information • on initial operation of your implement • on checking how you may couple/mount the implement to your tractor. • Before operating the implement for the first time the operator must have read and understood the operating manual. Follow the instructions given in the section "Safety instructions •...
Start-up Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the implement.
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Start-up 7.2.1.1 Data required for the calculation [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh Actual drawbar load determining Distance between the centre of gravity of the...
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Start-up 7.2.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 7.1.1.7).
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Start-up 7.2.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity operating manual (two tyres) Minimum ballast front/rear Total weight ≤ Front axle load ≤ ≤ Rear axle load ≤ ≤ • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
Start-up 7.2.2 Requirements for tractor operation with attached implements WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! Ensure that • ο the connection device on the tractor has a sufficient per- missible drawbar load for the actual existing drawbar load. the axle loads and weights of the tractor altered by the ο...
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7.2.2.1 Combination options of coupling devices The table shows the permitted combination options of coupling devic- es for the tractor and implement. Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket 40 mm (ISO 5692-2) Ø...
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Start-up 7.2.2.2 Compare the permissible D value with actual D value WARNING Danger from breaking the coupling devices between the tractor and the implement when the tractor is not used for its intended purpose! 1. Calculate the actual D value of your combination, comprising tractor and implement.
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Start-up Calculate the actual D value for the combination to be coupled The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C permissible total weight of your tractor in [t] (See tractor operat- ing manual or vehicle documentation) axle load of the implement [t] loaded with the permissible mass without drawbar load (working load).
Start-up Adjusting the length of the PTO shaft to the tractor WARNING Danger due to damaged and/or destroyed, flying parts for the opera- • tor/third persons may occur if the universal joint shaft is upended or pulls apart while the implement coupled to the tractor is being raised/lowered because the length of the universal joint shaft has not been adjusted properly.
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Start-up WARNING Risk of crushing from unintentional: rolling of the tractor and the connected machine. • lowering of the raised machine. • Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft.
Start-up Securing the tractor / implement against unintentional start-up and roll- ing away WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through unintentional lowering of the unsecured implement when it •...
Start-up Installing the wheels To assemble the wheels, use: (1) conical rings in front of the wheel nuts. (2) only rims with a fitting countersink for the conical ring. If the implement is equipped with emergency wheels, the running wheels must be installed before initial operation. WARNING The wheel rims that fit on the tyres must have a rim that has been fully welded all the way round!
Start-up 4. Put the running wheels onto the stud bolts. 5. Tighten the wheel nuts. 6. Lower the implement and remove the slings. 7. Retighten the wheel nuts after 10 operating hours. Steering axle The steering angle of the steering axle must be limited depending on the wheels.
Start-up Adjusting the hydraulic system The hydraulic block is located at the front right on the implement be- hind the cover plate. • Be sure to match the hydraulic systems of the tractor and the implement. The implement hydraulic system is adjusted using the system •...
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Start-up (1) Open-Center hydraulic system with con- stant flow pump (gear pump) or setting pump. → Select setting A wählen. Setting pump: Set the maximum required oil quantity on the tractor control unit. If the oil quantity is insufficient, correct functioning of the implement cannot be ensured.
Start-up Installing the sensor for the steering axle 1 To install the sensor in the cab or external area, use a rigid and vibration-free mechanical connection of the sensor to the basic frame or a bearing element in the cabin. 2.
Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 30. WARNING Risk of contusions from unintentional starting and rolling of the tractor and implement when coupling or uncoupling the imple- ment! Secure the tractor and implement against unintentional start-up and...
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Coupling and uncoupling the implement WARNING Risk of energy supply failure between the tractor and the imple- ment through damaged power lines! During coupling, check the course of the power lines. The supply lines • must give slightly without tension, bending or rubbing on all movements of the connected implement.
Coupling and uncoupling the implement Uncoupling the implement WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Park the empty implement on a level parking surface with solid ground.
Coupling and uncoupling the implement 8.2.1 Manoeuvring the uncoupled implement DANGER You must be particularly careful when manoeuvring with the service brake system released, since only the manoeuvring ve- hicle is now braking the trailed sprayer. The implement must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve.
Road transport Road transport During transportation, follow the instructions given in the section • "Safety instructions for the operator", page 32. • Before moving off, check: the correct connection of the supply lines. ο ο the lighting system for damage, proper operation and cleanliness, the braking and hydraulic systems for obvious defects.
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Road transport WARNING Risk of falling when riding on the implement, contrary to instruc- tions. It is forbidden to ride on the implement and/or climb the implement while it is running. Instruct people to leave the loading site before approaching the im- plement.
TwinTerminal for Comfort Package on the control panel TwinTerminal for Comfort Package on the control panel The TwinTerminal can be used to perform va- rious functions from the control panel of the im- plement. Among other things, the suction side multi-way valve can be electrically switched.
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TwinTerminal for Comfort Package on the control panel TwinTerminal diagram 2000 Maximum fill level 1250 Current fill level litres Main menu: Suction from spray Suction from flushing Cleaning the pressure liquid tank (spraying water tank filter operation) (cleaning, diluting) Standard Circulation cleaning Hydraulic pump drive on (for cleaning with clea-...
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TwinTerminal for Comfort Package on the control panel Buttons in the Main menu Select functions in the Main menu Start function Go to the start screen Buttons in the Setting menu Increase / reduce values Confirm entry Back UX01 Super CP BAG0231.4 02.23...
Use of the implement Use of the implement When using the implement, observe the information in the following sections: "Warning symbols and other labels on the machine" starting on • page 19 and "Safety information for the user", starting on page 30 ff. •...
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Use of the implement WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: unintentional lowering of raised, unsecured implement • parts. unintentional start-up and rolling of the tractor-implement • combination. Secure the tractor and the machine against unintentional start-up and rolling before eliminating faults on the machine.
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Use of the implement WARNING Risk of accidental contact with crop protection agents / spray liquid! Wear personal protective equipment, • ο when preparing the spray liquid. when cleaning / replacing the spraying nozzles during ο spraying operation. for all cleaning work carried out on the field sprayer after ο...
Use of the implement 11.1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran- • tee correct application of the crop protection agent. Have the field sprayer tested regularly on a test rig. Rectify any deficien- cies immediately.
Use of the implement 11.2 Preparing the spray liquid Prepare the spray liquid with the TwinTerminal on the control panel. WARNING Risks due to accidental contact with crop protection agents and / or spray liquid! Always flush the crop protection agent into the spray liquid tank •...
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Use of the implement WARNING Danger for persons / animals due to accidental contact with spray liquid when filling the spray liquid tank! Wear personal protective equipment when working with crop • protection agents / draining spray liquid from the spray liquid tank.
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Use of the implement • As it is difficult to dispose of residues in an environmentally- friendly manner, carefully calculate the required filling quantity or refill quantity to avoid leaving any residue at the end of the spraying operation. To calculate the required refill quantity for the last filling of ο...
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Use of the implement With the agitator running, add the water-soluble plastic bag di- • rectly into the spray liquid tank. • Before spraying, fully dissolve the urea by circulating the liquid. When dissolving large quantities of urea, the temperature of the spray liquid drops more sharply;...
Use of the implement 11.2.1 Calculating the filling and re-fill quantity To calculate the required refill quantity for the last filling of the spray liquid tank, use the "Filling table for remaining spray area", page 53. Example 1: The following are given: Tank nominal volume 1000 l Residue in the tank...
Use of the implement Formula and answer to Question 2: Available spray liquid quantity [l] – remaining quantity [l] Area to be treated [ha] Water consumption [l/ha] 1000 [l] (tank nominal volume) – 20 [l] (residue) 1.96 [ha] 500 [l/ha] Water consumption 11.2.2 Filling table for remaining spray area To calculate the required refill quantity for the last filling of the spray...
Use of the implement 11.2.3 TwinTerminal filling diagram Enter the target fill level (+/-) and confirm () Select tank Suction filling 3 seconds Pressure filling Select tank Start filling Filling finished Filling process Relieve pressure hose ...
Use of the implement 11.2.4 Filling the spray liquid tank and flushing water tank through the suction con- nection Preferably perform the filling from a suitable container and not from an open water access point. Follow regulations closely when filling the spray liquid tank from an open water access point using a suction hose.
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Use of the implement WARNING Forbidden contamination of the flushing water tank with crop protection agents or spray liquid! Only fill the flushing water tank with clear fresh water, and never with crop protection product or spray liquid. WARNING Damage to the suction valve chest caused by pressure filling via the suction connection! The suction connection is not suitable for pressure filling.
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Use of the implement 5. Control terminal: Switch off the agitator. Otherwise, the spray liquid tank will contin- → ue to be filled via the agitator. As soon as the flushing water tank is full (ob- serve the fill level): 6.
Use of the implement 11.2.5 Filling the spray liquid tank and flushing water tank through the pressure connection • The spray liquid tank and flushing water tank can be filled simul- taneously. It is better to fill the flushing water tank through the pressure •...
Use of the implement 11.2.6 Adjusting the agitator Adjust the agitator before induction. 1. TwinTerminal: Select the agitator (see TwinTerminal diagram). 2. Select the desired agitation level and con- firm. The agitation level will be → displayed on the TwinTerminal. UX01 Super CP BAG0231.4 02.23...
Use of the implement 11.2.7 Flushing agents via the induction bowl DANGER Risk of injury due to contact with spray agents and spray liquid. Wear personal protective equipment. During the filling process, flush the agents into the spray liquid tank through the induction bowl. During the suction filling: Pressure valve chest DA in position •...
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Use of the implement Flush in the agents during the filling procedure. 1. Drive the pump (at least 400 rpm). 2. Lower the induction bowl. 3. Open the induction bowl cover. 4. Switch tap EB in position for liquid agents. Switch tap EA in position for powder- form agents.
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Use of the implement Use clear, fresh water for flushing the can- isters and cleaning the induction bowl. Drawn water is automatically used during suction filling. Otherwise, use flushing water. → TwinTerminal: Select (Flushing water suction), see TwinTerminal diagram. → Suction valve chest SA moves into posi- tion Flush the canister: 1.
Use of the implement 11.2.8 Spray agent suction from containers (closed transfer system) 1. Run the pump. 2. Couple the spray agent container with a drip-free plug coupling. 3. Couple the flushing connection. 4. TwinTerminal: select (Spray liquid suction). Alternative: suction during the suction filling. 5.
Use of the implement 11.3 Spraying operation Special instructions for spraying operation • Test the field sprayer by metering ο before the start of the season. in the case of deviations between the actual indicated spray ο pressure and the spray pressure prescribed in the spray ta- ble.
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Use of the implement Do not perform treatments if the average wind speed is higher • than 5 m/s (leaves and thin twigs move). • Only switch the sprayer boom on and off while driving to avoid the application of excessive doses. Avoid the application of excessive doses through overlapping •...
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Use of the implement The pump delivery capacity is dependent on the pump drive • speed. Select the pump speed (between 400 and 540 rpm) such that the flow rate to the sprayer boom and for the agitator is al- ways sufficient.
Use of the implement 11.3.1 Applying the spray liquid 1. Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection product manufacturer. 2. Pressure valve chest DA in position 3. Check: Suction valve chest SA in position 4.
Use of the implement 11.3.2 Drift reduction measures Reschedule treatment for the early morning or the evening hours • (there is generally less wind). • Choose larger nozzles and a higher water application rate. • Reduce the spray pressure. • Precisely maintain the working height of the boom, because the risk of drifting rises very sharply as the distance between the nozzles increases.
Use of the implement 11.3.4 Residual amounts There are three types of residue: • Excess residue remaining in the spray liquid tank when the spraying operation is finished. This excessive residue is discharged diluted or pumped-out and → disposed of. Technical residue that remains in the spray liquid tank, the suc- •...
Use of the implement 11.3.5 Diluting the excess residue in the spray liquid tank and spraying out the di- luted residue remaining at the end of spraying operations 1. Switch off sprayers on the control terminal. 2. Drive the pump with pump operating speed. 3.
Cleaning the implement after operation Cleaning the implement after operation Keep the exposure time as short as possible, for example by • daily cleaning of the utensils after the spraying operation is com- pleted. Do not leave the spray liquid in the spray liquid tank for an unnecessarily long period, e.g.
Cleaning the implement after operation 12.1 Quick cleaning of the empty field sprayer 1. Run the pump. 2. Check the pressure valve chest: Position Control terminal, Cleaning menu: QUICK CLEANING The following conditions must be fulfilled: 3. The conditions must be fulfilled. Compare the setpoints and actual values.
Cleaning the implement after operation 12.2 Intensive cleaning of the empty field sprayer 1. Run the pump. Control terminal, Cleaning menu: INTENSIVE CLEANING The following conditions must be fulfilled: 2. The conditions must be fulfilled. Compare the setpoints and actual values. 3.
Cleaning the implement after operation 7. Drain the final residual quantity. 8. Clean the suction filter and pressure filter. 9. If necessary, clean the nozzle filter and line filter in the boom. 12.3 Draining the final residues On the field: Spread the final residues over the field. •...
Cleaning the implement after operation 12.4 XtremeClean high-pressure cleaning Execute XtremeClean via the ISOBUS control terminal. • XtremeClean is high-pressure cleaning of the spray liquid tank. • XtremeClean serves to loosen deposits on the tank interior wall • and must be used particularly before a critical agent change. •...
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Cleaning the implement after operation 4. Apply the cleaning water in an environmen- tally friendly manner. Cleaning phase 1 → 5. Apply the cleaning water in an environmen- tally friendly manner. Start application Cleaning phase 2 → 6. Flush in cleaning agent if necessary, see page 169 7.
Cleaning the implement after operation 12.5 Performing chemical cleaning Chemical cleaning is recommended before critical agent chang- • es and before the implement is decommissioned for a longer pe- riod of time. • Perform the chemical cleaning after the intensive cleaning. 1.
Cleaning the implement after operation 12.6 Cleaning the suction filter and pressure filter Clean the suction filter on a daily basis after cleaning the field • sprayer. • Grease the O-rings. Make sure that the O-ring seals are correctly fitted. Ensure that there are no leaks after installation •...
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Cleaning the implement after operation Cleaning the pressure filter when the spray liquid tank is full WARNING Unwanted emptying of the spray liquid tank via quick emptying! Never run the pump. HighFlow: Do not clean the separate HighFlow pressure filter when the spray liq- uid tank is full.
Cleaning the implement after operation 12.7 Flushing the sprayer boom when the spray liquid tank is full (work interruption ) 1. Control terminal: Flush the boom while driv- ing on the field. Mark the application of spray liquid. > Start flushing the boom. X Stop flushing the boom.
Cleaning the implement after operation 12.8 External cleaning 1. Unfold and lower the boom. 2. Run the pumps. 3. TwinTerminal: (suction from flushing water tank). 4. If internal cleaning was not previously per- formed: Switch tap DA in position for 30 sec- onds until flushing water is available.
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: unintentional falling of the implement raised using the trac- • tor's three-point hydraulic system. unintentional lowering of raised, unsecured implement • parts. unintentional start-up and rolling of the tractor-implement •...
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Faults Malfunction Cause Remedy Liquid does not emerge from The nozzles are clogged. Eliminate the blockage, see page the nozzles. 228. Eliminate limescale in the sys- AmaSelect: Nozzles do not Limescale in the nozzle body tem, refer to the Maintenance close completely section Remove the blockage.
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Faults Emergency actuation of the suction tap in case of motor failure In case of suction top motor failure, the suction tap can be switched manually. Before doing so, release the motor from the ac- tuation lever. UX01 Super CP BAG0231.4 02.23...
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: unintentional falling of the implement raised using the trac- • tor's three-point hydraulic system. unintentional lowering of raised, unsecured implement •...
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Regular and proper maintenance is a requirement of our warranty conditions. Use only genuine AMAZONE spare parts (see "Spare and wear • parts and aids" section, page 18).
Cleaning, maintenance and repairs 14.1 Cleaning Pay particular attention to the brake, air and hydraulic hose lines • Never treat hose lines with petrol, benzene, petroleum or mineral • oils. This applies for ο Brake, air, and hydraulic hoses ο Spray liquid, seed, fertiliser, and water hoses •...
80 l of antifreeze are required. AMAZONE recommends wintering with a propylene glycol-based antifreeze (e.g. Glysofor L). Liquid fertiliser is not suitable as frost protection and can damage the implement.
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Cleaning, maintenance and repairs Distributing the antifreeze: 11. TwinTerminal: suction from the spray liquid tank. 12. Recirculate antifreeze in the entire liquid circuit. To do so, put the pressure tap DA in the follow- ing position: internal cleaning (30 seconds) •...
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Cleaning, maintenance and repairs Applying the antifreeze through the nozzles: 15. Unfold the boom. 16. TwinTerminal: select (Spray liquid suction). 17. Switch on spraying until the antifreeze emerges from the nozzles. Part-width section control: Switch on and off • several times AmaSelect: switch through all of the nozzle •...
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Cleaning, maintenance and repairs Super-L boom pressure sensor on the boom Agitator pressure sensor on the control panel valve chest 24. Empty the water remaining in the line filter drain with the drain tap. 25. Drain the hand wash facility and leave the tap open.
Cleaning, maintenance and repairs 14.3 Lubrication specifications Grease all lubricating nipples (keep seals clean). Lubricate / grease the implement at the specified intervals. Lubrication points on the machine are indicated with a sticker. Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings.
Cleaning, maintenance and repairs 14.3.1 Lubrication point overview Lubrication point Interval Number of Type of lubrication lubrication points 1 Hydraulic cylinder for jack Grease nipple 2 Drawbar bearing Grease nipple 3 Parking brake Grease the rope and pulleys. Grease the spindle via the grease nipple.
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Cleaning, maintenance and repairs Lubrication point Interval Number of Type of lubrication lubrication points Universal joint shaft Grease nipple 1 Steering pin bearing, top and bottom Grease nipple 2 Steering cylinder heads on steering Grease nipple axles 3 Brake shaft bearing, outer and inner Grease nipple 4 Slack adjuster 1000...
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Cleaning, maintenance and repairs Lubrication point Interval Number of Type of lubrication lubrication points ContourControl Grease nipple Super L3 / Flex 2 / > 38 m Grease nipple • For winter operation, grease the protective tubes to prevent them from freezing. Also observe the installation and service instructions from the •...
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Cleaning, maintenance and repairs Renew the wheel bearing grease 1. Jack up the vehicle safely and release the brakes. 2. Remove the wheels and dust caps. 3. Remove the cotter pin and unscrew the axle nut. 4. Use a suitable puller tool to pull off the wheel hub with brake drum, tapered roller bearing and sealing elements from the stub axle.
Cleaning, maintenance and repairs 14.4 Maintenance schedule – overview • Execute maintenance tasks after the first scheduled maintenance period has been reached. The times, running hours or maintenance intervals of any • third party documentation shall have priority. After the first working run Servicing work Component Workshop work...
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Cleaning, maintenance and repairs Every three months / 200 operating hours Servicing work Component Workshop work page Brake Check for leaks • • Check the pressure in the air reservoir • Check the brake cylinder pres- sure • Visual inspection of the brake cylinder Joints on brake valves, brake •...
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Cleaning, maintenance and repairs Annually / 1000 operating hours Servicing work Component Workshop work page Spraying pump • Oil change • Check valves, replace as neces- sary Check the piston diaphragm and • replace if necessary Flow meter and return flow •...
Cleaning, maintenance and repairs 14.5 Axle and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are synchronised with those on the trailed sprayer. After the service braking system has been run in for a suitable period, arrange for the brakes to be synchronised by a specialist workshop.
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Cleaning, maintenance and repairs Checking the brake drum for soiling (workshop work) 1. Unscrew the two cover plates (1) on the inside of the brake drum. 2. Remove any dirt and plant residue. 3. Refit the cover plates. CAUTION Penetrating dirt may clog the brake linings (2), which considerably re- duces the braking power.
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Cleaning, maintenance and repairs Brake pad check To check the brake pad thickness, open the in- spection hole (1) by opening the rubber tab. Changing the brake pads → Workshop work Criterion for changing the brake pads: Minimum pad thickness of 5 mm was •...
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Cleaning, maintenance and repairs Air reservoir Drain the air reservoir every day. (1) Air reservoir (2) Tensioning belts (3) Drainage valve (4) Test connection for pres- sure gauge 1. Pull the drainage valve in a sideways direction using the ring until no more water escapes from the air reservoir.
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Cleaning, maintenance and repairs Test instructions for dual circuit service brake system (workshop work) Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions are tight. 2. Remedy any leaks. 3. Repair any areas of chafing on pipes and hoses. 4.
Cleaning, maintenance and repairs 14.5.1 Automatic load-dependent braking force regulator (ALB) Check the brake pressure: connect a pressure gauge to the test connection on the brake cylinder. if the brake pressure deviates from the required values, set the brake pressure on the ALB via the eye bolts.
Cleaning, maintenance and repairs 14.6 Parking brake On new implements, the brake cables for the parking brake can stretch. Readjust the parking brake if three-quarters of the spindle tensioning distance is required to • firmly apply the parking brake. • if you have just fitted new brake linings.
Cleaning, maintenance and repairs 14.8 Tyres / wheels Required tightening torque for wheel nuts or bolts: • 510 Nm To assemble the wheels, use: (1) conical rings in front of the wheel nuts. (2) only rims with a fitting countersink for the conical ring. •...
Cleaning, maintenance and repairs Check the tyre pressure regularly when the tyres are cold, i.e. • before starting to drive, see page 54. • The difference in pressure between the tyres on one axle must be no greater than 0.1 bar. Tyre pressure can be raised by up to 1 bar after a fast run or in •...
Cleaning, maintenance and repairs 14.9 Check the coupling device DANGER! Replace a damaged drawbar with a new one immediately - • for road traffic safety reasons. Repairs may only be carried out by the manufacturer • factory. For safety reasons, it is forbidden to weld on and drill holes •...
Cleaning, maintenance and repairs 14.10 Towing device Check the bolts for tight fit. Observe the specified tightening torques. UX01 Super CP BAG0231.4 02.23...
Replace the hydraulic hose lines if they are damaged or worn. • Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connec- tions are subject to natural aging, thus limiting the length of use.
Cleaning, maintenance and repairs 14.11.1 Labelling of hydraulic hose lines The valve chest identification provides the following information: (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (02 04 = February 2004) (3) Maximum approved operating pressure (210 BAR).
• 14.11.4 Installation and removal of hydraulic hose lines You must only use genuine AMAZONE replacement hoses. These re- • placement hoses withstand the chemical, mechanical and ther- mal strains. always use hose clamps made from V2A for fitting hoses.
Cleaning, maintenance and repairs 14.11.5 Oil filter • Oil filter for Profi-folding Oil filter for hydraulic pump drive • Hydraulic oil filter (1) with contamination indicator (2). • Green Filter is working • Red Replace filter Checking the oil filter for contamination The hydraulic oil must have reached operating temperature.
Cleaning, maintenance and repairs 14.12 Hydro-pneumatic pressure reservoir WARNING Risk of injury when working on the hydraulic system with pressure reservoir. Work on the hydraulic block and hydraulic hoses with the pressure reservoir connected may only be performed by specialist personnel. 14.13 Settings on the unfolded sprayer boom Alignment parallel to the ground...
Cleaning, maintenance and repairs 14.14 Electro hydraulic boom WARNING Risk of injury due to accidental movement of the sprayer boom in automatic mode when entering the radiation area of the ultra- sound sensor. Lock the sprayer boom • Before leaving the tractor. •...
Cleaning, maintenance and repairs 14.15 Pump WARNING Risks due to accidental contact with spray liquid! Clean the implement with flushing water before you remove the spraying pump or other components that come into contact with spray agent or spray liquid. 14.15.1 Check the oil level •...
Cleaning, maintenance and repairs 14.15.2 Changing the oil After a few operating hours, check the oil level; top up if neces- • sary. 1. Remove the pump. 2. Remove the cover. 3. Drain the oil. 3.1 Turn the pump on its head. 3.2 Rotate the drive shaft by hand until the used oil has all run out.
Cleaning, maintenance and repairs 14.15.4 Checking and replacing the suction and pressure-side valves (workshop work) • Pay attention to the respective installation position of the valves on the suction and pressure sides before removing the valve group (5). • When reassembling, ensure that the valve guide (9) is not dam- aged.
Cleaning, maintenance and repairs 14.15.5 Checking and replacing the piston diaphragm (workshop work) At least once a year, check that the piston diaphragm (8) is in • perfect condition by removing it. • Pay attention to the respective installation position of the valves on the suction and pressure sides before removing the valve group (5).
Cleaning, maintenance and repairs Replacing the piston diaphragm Ensure the correct position for the recesses and/or holes on the • hydraulic cylinders. • Secure the piston diaphragm (8) with a washer disc and a bolt (11) on the piston (9), so that the rim shows on the cylinder head side (7).
Cleaning, maintenance and repairs 14.17 Eliminating limescale in the system Indications that there may be lime deposits: The nozzle body does not open or close. • Error messages on the control terminal • Limescale deposits in the tank and suction filter •...
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Cleaning, maintenance and repairs Basic information about water hardness and pH-value Especially for treatments with trace elements and fertiliser additions, attention must be paid to the water hardness and the pH-value to ensure clean surfaces and smooth functioning of all valves. At a water hardness greater than 15°...
Cleaning, maintenance and repairs 14.18 Metering the field sprayer Test the field sprayer by metering before the start of the season. • each time the nozzles are changed. • to check the setting information in the spray tables. • in the case of deviations between the actual and required •...
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Cleaning, maintenance and repairs Example: Noz. size '06' Intended forward speed 7 km/h Nozzle output on the left boom section: 0.85 l/30s Nozzle output in the middle 0.84 l/30s Nozzle output on the right boom section: 0.86 l/30s Calculated average value: 0.85 l/30s →...
Cleaning, maintenance and repairs 14.19 Nozzles WARNING Risks due to accidental contact with spray liquid! Flush the nozzles with flushing water before you remove the nozzles or diaphragm valves. Fitting the nozzle Different nozzle sizes are marked with bayo- net nuts of different colours. 1.
Cleaning, maintenance and repairs 14.20 Line filter Clean the line filters • (1) every 3 - 4 months depending on oper- ating conditions. Change damaged filter inserts. • UX01 Super CP BAG0231.4 02.23...
Cleaning, maintenance and repairs 14.21 Instructions on testing the field sprayer Only authorised centres are permitted to carry out spray tests. • According to law, a spray test must be carried out: • 6 months after commissioning (if not performed at time of ο...
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Cleaning, maintenance and repairs Pump test - testing pump performance (delivery capacity, pressure) 1. Loosen the union nut (1). 2. Put on the hose connection. 3. Tighten the union nut. Flow meter test and boom part width section chest 1. Loosen the union nut (1) behind the flow meter.
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Cleaning, maintenance and repairs Pressure gauge test and boom part width section chest 1. Remove one spray line from a part-width section valve and seal it with the blind hose (order no. 1166060). 2. Connect the pressure gauge connection to a part width section valve with the help of the turned socket.
Cleaning, maintenance and repairs 14.22 Bolt tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050...
Cleaning, maintenance and repairs 14.23 Disposing of the field sprayer Clean the entire field sprayer thoroughly (from the inside and outside) before disposing of the field sprayer. The following components can be used for energy recovery*: spray liquid tank, induction bowl, flushing water tank, hand wash tank, hos- es and plastic fittings.
Diagrams and overviews Hydraulic folding Electro hydraulic folding 15.7 Fuses and relays The fuse box is located under the cover at the front left. UX01 Super CP BAG0231.4 02.23...
Diagrams and overviews 15.7.1 Fuses for the boom functions Amper- Number Function 10 A OV_E 12V-L-S Tilting cylinder pressure, right-side 20 A 12V_M 30 A Spare 30 A 12V_L_MRS1 30 A 12V_L_MRS2 30 A 12V_C_CP 10 A K1 Boom work floodlights, left-side / surroundings on right-side 10 A 10 A 10 A...
Diagrams and overviews 15.7.2 AmaSelect fuses on the boom The fuses are located under the cover hood on the centre section of the boom. Amper Number Function 15 A AmaSelect motor 15 A AmaSelect lighting UX01 Super CP BAG0231.4 02.23...
Spray table Spray table 16.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm The application rates [l/ha] listed in the spray tables are only • valid for water. To convert the application rates given into AUS, multiply these by 0.88 and, for NP solutions, by 0.85.
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Spray table Selecting the nozzle type Table 1 Example: 200 l/ha Required application rate: Intended operational speed: 8 km/h Required atomisation characteristic for coarse-dropped (fine drift- the crop protection measure: ing) Required nozzle type: Required nozzle size: Required spray pressure: ? bar Required individual nozzle output for calibrating the field sprayer:...
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Spray table Determining the nozzle type, nozzle size, spray pressure and individual nozzle output 1. Determine the working point for the required application rate (200 l/ha) and the intended operational speed (8 km/h). 2. At the working point, trace a line down the table. Depending on the position of the working point, this line will run through the cells for various nozzle types.
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