Goldacres Batchmate Operator's & Parts Manual
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Goldacres Batchmate Operator's & Parts Manual

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Batchmate
Operator's & Parts Manual
GA8700153 REV5 FEB 2020
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Summary of Contents for Goldacres Batchmate

  • Page 1 Batchmate Operator’s & Parts Manual GA8700153 REV5 FEB 2020...

  • Page 2: Table Of Contents

    Preparation ......18 Batchmate to Sprayer ....19 Tank Cleaning .

  • Page 3: Introduction

    - we also keenly value the unique relationship we enjoy with owners of our equipment. We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as efficient as possible.

  • Page 4: Safety

    The following pages outline important towing capacity of the vehicle to which safety information. At Goldacres safety is the equipment is attached as specified a high priority. These safety and warning by the vehicle manufacturer.
  • Page 5 All operators should be trained in the safe use of Ag chemicals. Goldacres • It is the responsibility of the operator suggest that a relevant course is completed...
  • Page 6 Cuts, Stabs & Punctures attachment or removal of the tank from the vehicle. When Servicing machine, be mindful of sharp edges on parts such as trimmed cable ties, • Do not allow any other person to ride on hose clamps, cut reinforced hose and the the vehicle at the same time this vehicle edges of plates and brackets as they could spray tank is fitted.
  • Page 7 It is very important to ensure that all new machine components and replacement parts include current hazard identification decals. Replacement safety decals can be ordered from all Goldacres dealers. Decal, Base kit, Batchmate 800L GA8700154 GA8700141 Decal, Sight tube, 800L Batchmate...

  • Page 8: Warranty

    2. If you continue to experience problems then please contact your local authorised • Hose reel seal sand O-rings Goldacres dealer. They will advise the • Pressurised sprayer seals and O-rings method of warranty service for your • Belts, couplings product.

  • Page 9: Goldacres Warranty Statement

    Any Goldacres Product which has been repaired Subject only to legislative obligations to the by other than an authorized Goldacres dealer in a contrary, Goldacres shall not be liable for incidental way which, in the sole and absolute judgment of...

  • Page 10: General Information & Specifications

    Specifications The pump is critical to Batchmate performance. Correct operation and The Batchmate allows you to mix and agitate maintenance of the pump will ensure the unit chemical in preparation for loading into your is able to perform to its capabilities.

  • Page 11: Dimensions

    DRAWING CHECKED BY: 2082.63 KG THIS DRAWING REMAINS THE PROPERTY NEALHAR DEBURR AND BREAK 0.00 ± 0.25 OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES DO NOT SCALE SUBJECT OF COPYRIGHT DRAWING C THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK...

  • Page 12: Key Features

    Key Features Number Description Number Description Suction valve Tank rinse Suction valve inlet Drum rinse Chemical probe coupling Drum rinse tap Agitator, venturi, off valve Sprayer fill outlet Fresh water hand wash Sprayer fill valve Main tank drain (under frame) Honda engine Pressure gauge Aussie pump...

  • Page 13: Vehicle Mounting

    1. Remove from pallet (if attached) and position on a solid, flat surface. 2. Use a forklift, or other suitably rated lifting device, to lift the Batchmate to a height suitable for the vehicle. Use support legs to fix the unit at this height.

  • Page 14: Engine

    37Z4V6100.fm 3 ページ ２０１８年１０月４日　木曜日　午後１時５４分 Engine COMPONENT & CONTROL LOCATIONS FEATUR The Batchmate product is fitted with a Honda FUEL FILLER CAP ® OIL ALERT GX200 motor as standard. The motor has ‘‘Oil Alert is FUEL TANK a peak power output of 6.5 hp. It may be The Oil Aler optioned with an electric starter.
  • Page 15 monoxide gas that can collect rapidly in an enclosed area and Carbon Monoxide Hazards you find, or have your servicing dealer correct it, before you remain in the ON position). cause illness or death. For your safety, do not operate the engine in an enclosed area such operate the engine.
  • Page 16 briskly in the direction of the arrow as shown below. Return the RECOIL STARTER: starter grip gently. OTTLE LEVER 3. Move the throttle lever away from the MIN. position, about 1/3 5. Operate the starter. Pull the starter grip lightly until you feel resistance, then pull of the way toward the MAX.
  • Page 17 rather than th manufacturer. Some engine procedure. Refer to the instructions provided by the equipment Some engine procedure. Refer to the instructions provided by the equipment the instructio rather than th rather than th manufacturer. manufacturer. the instructio 1. Move the throttle lever to the MIN. position. the instructio For engine s 1.

  • Page 18: Preparation

    NOTE: Ensure you operate the unit on level 10. Turn the suction valve to from batchmate ground to prevent oil alert being activated. so the water is cycling through the tank. NOTE: Only clean fresh water from water 11.

  • Page 19: Batchmate To Sprayer

    13. Turn the left valve to agitator on. This will transferred to a sprayer tank. keep the chemical mixed and ready to be transferred to a sprayer tank. Batchmate to Sprayer Using Chemical Probe - 1. Follow the checks outlined under ‘Preparation’ section.

  • Page 20: Tank Cleaning

    The following information is provided as a 4. Turn the suction valve to the from water general guide for flushing your Batchmate after source position. Lever cross ways. a spray application 5. Ensure the sprayer fill ball valve is in the For more specific information regarding closed position, horizontal.

  • Page 21: Pump

    Pump Avoiding Cavitation • Minimise the number of valves and bends It is important to realise that the closer the in suction line pump is placed to the water supply the better • Suction length should be as short as the performance will be.

  • Page 22: Filling

    Storage 2. Pumping of chemicals, salt or corrosive fluids. If the Batchmate is to be stored for a long 3. Unauthorised repair or attempted repair period of time without use, there are several (i.e. not authorised by Australian Pump) tasks that need to be performed.

  • Page 23: Engine & Pump Troubleshooting

    To ensure that you receive the best possible service, it is recommended that you exhaust Troubleshooting all applicable troubleshooting solutions shown prior to calling your dealer, or Goldacres, for The troubleshooting information is provided service advice. as a reference when your machine is not functioning correctly.

  • Page 24: Batchmate 800L - Spray Gun

    Batchmate 800L - Spray Gun Pos. Part No. Description Qty. GA5023820 RB35 Spray Gun Blue, Adjustable Pattern 50LPM GA2000219 Hose, Pressure, 25mm, Black 250psi, HOS25P GA5001681 Hose clamp, 1” SS (20-32/12W)

  • Page 25: Batchmate 800L - Frame

    ANGULAR ± 0.50° WEIGHT: ± 0.5 101.01 KG 0.00 ± 0.25 THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES SUBJECT OF COPYRIGHT Pos. Part No. Description Qty. GA4600070 Frame, Chemical Batch Mixer GA5002963 End cap, Plastic, Black, Insert, RHS.

  • Page 26: Batchmate 800L - Tank

    ± 0.25 GA5000999 3/4" SS hose clamp THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK GA5003835 3" Hose Clamp OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES SUBJECT OF COPYRIGHT Pos. Part No. Description Qty. Batch Mate, Tank Assembly QTY.

  • Page 27: Batchmate 800L - Tank Assembly

    Batchmate 800L - Tank Assembly NOTE: TANK IS SUPPLIED WITH LIDS INCLUDED Pos. Part No. Description Qty. UNLESS OTHERWISE SPECIF DIMENSIONS ARE IN MILLIME Tank, 800L, Batch mixing tank, Green, including green base GA8500012 and lids UNLESS OTHERWISE SPECIF ± 1 ANGULAR ±...
  • Page 28 Batchmate 800L - Tank Assembly Pos. Part No. Description Qty. GA5078142 Street elbow, 90 degree, 2” male thread x 2” female thread GA4901285-1 Tank flushing nozzle (elbow) cam adaptor GA5077739 Hose barb, Straight, 2” male thread x 1 1/2” hose...

  • Page 29: Batchmate 800L - Tank Mounting

    GA5000117 Washer 10mm Flat SS HD 0.00 ± 0.25 GA5051445 Nut M10 Nyloc SS THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS GA5000119 Nut M10 Hex SS SUBJECT OF COPYRIGHT REAR VIEW Pos. Part No. Description Qty.

  • Page 30: Batchmate 800L - Engine & Pump

    03325 Hose Clamp 2" SS (40-60/12W) Added Pump Housing Drain 26/07/2 3/4" SS hose clamp Batchmate 800L - Engine & Pump 00010 Bracket, 3" Banjo Ball Valve Mount, Batch Mate, 3mm ADDED GA4400010, GA4400025, GA4400030, GA4400090 9/03/2018 coupling x 1/2 male thread, Banjo, 75B1/2 04727 Bolt M8 x 50 GR8.8 ZP...

  • Page 31: Batchmate 800L - Engine & Pump Assembly

    Batchmate 800L - Engine & Pump Assembly USE O-RING FROM PLUG IMPORTANT: HIGH PUMP SUMP CRACKING RISK !!! USE LOCTITE 55 SEALING CHORD ON ALL THREADED FITTINGS Pos. Part No. Description Qty. UNLE DIMEN GA5055670 Pump, 3” Poly, Aussie, with Honda GX200 engine GA5077907 Valve, Ball, 2 way, 3”...
  • Page 32 Batchmate 800L - Engine & Pump Assembly Pos. Part No. Description Qty. GA2000064 Cam lever, 3” male coupling x 3” male BSP thread GA5077881 Manifold Tee, 3” GA5077876 Plumbing fitting, 3” Flange to 3” BSP Thread GA5077874 Manifold hose barb 3", 45 Degree GA5077879 Plumbing adaptor, 3”...

  • Page 33: Batchmate 800L - Pump Assembly

    GA5072085 Pump, Poly 3" BSP, transfer, Viton, Hydraulic drive Batchmate 800L - Pump Assembly Pos. Part No. Description Qty. Seal conversion kit, Pump, Poly 3” BSP, Transfer, Viton, Item # GA Part # Part Description GA5072600 Hydraulic drive GA5072631 BACK CASTING 13,14 GA5072605 SHAFT SEAL VITON 316SS CARBON CERAMIC GA5072610 HIGH VOLUME IMPELLER GA5072075 Seal kit, Pump, Poly 3” BSP, Service Kit, No Mech Seal...

  • Page 34: Batchmate 800L - Hand Wash Tank

    Batchmate 800L - Hand Wash Tank ITEM PART NUMBER DESCRIPTION QTY. GA4949320 Hand Wash, Assembly, 23L, MY19 GA5004727 Bolt M8 x 50 GR8.8 ZP Pos. Part No. Description Qty. GA5003643 Washer 8mm Flat SS HD GA5023525 Tank, Hand wash, 23L...

  • Page 35: Batchmate 800L - Flip Valve Manifold

    9/03/2018 J Row ADDED IN PRESSURE RELIEF SYSTEM - Items 41 to 45 9/08/2018 JM 1004 Batchmate 800L - Flip Valve Manifold PSR 2674 - Updates made as per assembly & fab notes 17/12/2018 JM 1062 BOM & Drawing update...

  • Page 36: Batchmate 800L - Tank Drain

    Batchmate 800L - Tank Drain DETAIL A SCALE 1 : 5 ITEM PART NUMBER DESCRIPTION QTY. Pos. Part No. Description Qty. GA5000999 3/4" SS hose clamp GA5000469 Hose clamp, 1/2", SS GA5000999 Hose clamp, 3/4” SS (16-27/12W) GA5077132 Cam lever, 3/4 female coupling x 3/4 female thread, Banjo GA5000469 Hose clamp, 1/2”...

  • Page 37: Batchmate 800L - Agitation Plumbing

    DRAWING CHECKED BY: THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK GA4400090 Plate, 2" Banjo Ball Valve Mount, Batch Mate OF GOLDACRES TRADING PTY LTD AND IS SHEET 7 OF 8 SHARP EDGES DO NOT SCALE DRAWING SUBJECT OF COPYRIGHT...
  • Page 38 Batchmate 800L - Agitation Plumbing Assembly ITEM N UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES UNLESS OTHERWISE SPECIFIED USE LOCTITE 55 SEALING CHORD USE O-RING GREASE ON ALL FLANGED ± 1 ANGULAR ± 0.50° ON ALL THREADED FITTINGS FITTINGS WHERE AN O-RING IS PRESENT ±...
  • Page 39 Batchmate 800L - Agitation Plumbing Assembly Pos. Part No. Description Qty. GA2000112 Reducing Flange, 2” Full Port Flange x 1” Flange GA5076461 Cam lever, 1 1/2" female coupling x 1 1/2" male thread GA5076470 Cam lever, 1 1/2" male plug GA5077812 Hose barb, Elbow, 90 degree, 1"...

  • Page 40: Batchmate 800L - Flip Valve Manifold

    Hose barb, AS24 female x 20mm hose GA5065695 Safety pin AS24 GA4948470 Gauge, Pressure, Small face, 160psi Batchmate 800L - Flip Valve Manifold GA4582400 Cap Altek AS40 with 1/4" BSPP Female Thread (Delron) GA5065615 Hose barb, Elbow 90 degree, AS40 x 25mm, Altek...

  • Page 41: Plumbing Schematic

    Plumbing Schematic...

  • Page 42: Plumbing Schematic - Hose List

    Plumbing Schematic - Hose List...

  • Page 43: Notes

    Notes...
  • Page 44 1-3 Morang Crescent, Mitchell Park Vic 3355 P: 03 5342 6399 F: 03 5342 6308 info@goldacres.com.au goldacres.com.au...

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