Summary of Contents for Goldacres G6 Crop Cruiser 2 Series
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G6 Crop Cruiser Series 2 OPERATOR’S MANUAL MY20 SEE INSIDE COVER GA8701177 REV 1 OCT 2020 FROM SERIAL #203003...
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All information in this operator’s manual is based on the latest product information available at the time of printing. The policy of Goldacres is one of continuous improvement and as such, Goldacres reserve the right to alter any specifications and designs without notice and without incurring any obligation regarding such changes.
Goldacres not only produce Australia’s finest range of spraying equipment - we also keenly value the unique relationship we enjoy with owners of our equipment. We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as efficient as possible.
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(a) the supplying of the services again; or date of the Purchaser’ s or user’ s use of the Goods and Goldacres shall be under no liability for damages arising out of the use of any (b) the payment of the cost of having the services supplied again.
Warnings The following pages outline important safety • Always read and understand the operator’s manual information. At Goldacres safety is a high priority. prior to operation of this equipment. These safety and warning instructions MUST be • It is the responsibility of the operator to ensure...
Safety Information • When draining fluids from the equipment use • A supply of fresh water should be with the appropriate, leak proof containers. Do not use equipment at all times. food or beverage containers because someone • Water tanks are not designed for use with diesel fuel or any flammable liquid.
PPE to use with the chemical/s you are using. Airborne Particles Goldacres also suggests that you read and understand • Always stand well clear of equipment during the following Australian standards: operation.
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Safety Information The acid can cause blindness, burn skin and dissolve Do not weld, heat or modify the rim. clothing. Batteries also produce flammable hydrogen Machine Operation gas (especially when charging), so keep them • High speed turning places severe stresses on separated from any sources of sparks and flames.
All operators should be trained in the safe is running (as the steering and brakes require use of Ag chemicals. Goldacres suggest that a relevant engine power to operate). Before towing, the front course is completed by owners/operators prior to &...
The TeeJet & Lechler nozzle selection catalogue and calibration markings should be used as a guide only. Users guides to spray nozzles are available from your Goldacres dealer, or as a free download from the Cabin TeeJet web site: www.teejet.com The cabin features panoramic views surrounding Lechler web site: www.lechler.de...
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Goldacres do not endorse use of this machine for spraying at speeds greater than 20 km/hr and should not be used in ambient temperatures exceeding 40 degrees Celsius or below 5 degrees Celsius.
General Features Engine Cooling System • The cooling fan is variable speed depending on the cooling requirements. This reduces fan noise and maximises fuel economy and available engine power. Left Hand Side Pod The left hand side pod is a multifunctional unit. It is used for filling from an external source or with the built-in fill pump or chemical pump.
General Features Auxiliary Outlets A compressed air quick release point and 12V power studs are fitted to the side of the left hand pod. The power auxiliary connection points can be used as a battery charging point or to power electrical attachments.
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General Features DIAPHRAGM TYPE Chemical Transfer Pump CENTRIFUGAL Neat chemical transfer is done using a Graco TYPE pneumatic twin diaphragm high capacity pump. The pump features large diameter diaphragms to create large amounts of suction, ideal for high viscosity chemicals. The neat chemical can be delivered directly to the product tank or diverted to the chemical induction hopper where it can be measured and then transferred to the product...
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General Features Electric Valves Suction Filter KZ electric valves are used for control of the The suction filter has a tap for draining and easy plumbing system. Valves feature LED status lights bowl removal. and valve position indicators. In the event of motor failure the valve motors can be easily removed and the valve turned manually.
General Features Rinse Tank Crop Dividers (Optional) The rinse water tank has a capacity of 550 L. It • Crop dividers are optional for front and rear features an electronic tank level sensor which is used wheels. to control the external filling of the tank and also to •...
DRAWING NUMBER: 0.00 ± 0.25 12/08/2020 Stage 5 DRAWING CHECKED BY: THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES SHEET 1 DO NOT SCALE DRAWING SUBJECT OF COPYRIGHT AIRBAGS AIRBAGS OUTSIDE...
Dealers are not liable for the return of any goods to a Goldacres Dealer. The goods must be returned to the point of sale. Genuine Goldacres parts only should be used on Goldacres equipment.
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18 - Chapter 3 - General Information & Specs G6 Crop Cruiser Operator’s Manual MY20 - REV 1...
Operator’s Seat FEATURE POSITION SETTING INSTRUCTIONS By lifting this lever the seat can be slid backwards or forward to the Fore / Aft Adjustment desired position. Release this lever to enable the Fore & Aft adjustment of the seat, and Fore / Aft Locking lever engage to lock the seat to the desired position.
Steering Column FEATURE POSITION SETTING INSTRUCTIONS Steering Column Adjust Hold the steering wheel with your hand. Press the lever at the rear end with your foot. With the lever pressed down, set the steering column to the desired position with your hand. Release lever.
Multifunction Switch The multifunction switch is located on the left hand side of the steering column. FEATURE Horn Windscreen wiper • 0 = Off • J = Intermittent • I = Constant Windscreen washer Right turn signal indicator Left turn signal indicator High beam/ Low beam/ Headlight flasher Vehicle Information Unit...
Lighting Exterior Lights DIAL LIGHT CIRCUIT POSITION FUNCTION Cab interior lights, Tail Lights, Outer Boom Marker lights. Headlights 2 & 3 Headlights + All of the above ON Front Work Lights Inner 1,2 & 3 Inner front work lights ON Front Work Lights Outer 1,2 &...
AM/FM Radio The entertainment radio is fitted to the panel in front of the operator on the roof. It consists of a radio tuner as well as single CD player. A Bluetooth compatible phone system is installed in the unit. Operational instructions can be found in the entertainment radio manual supplied with this manual.
Air Conditioning The automatic air conditioner regulates the Activating fully automatic operation: temperature and humidity of the air in the cabin. • Switch off cab windows drying (3), manual The following operating modes are available: ventilation (8) and ECON (9) operating modes •...
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Air Conditioning Activating ECON Mode Repeating the above step will cycle between the two In ECON mode, the air conditioner compressor unit modes. is shut down. The heater and – depending on the Displaying Outside Temperature setting – the ventilation are controlled automatically. Press button (4).
Cabin Filtration System Purpose Cabin carbon filtration is used to remove dust, pollen, fumes and other potentially harmful pollutants from the air. Function The fan forced carbon filtration system in conjunction with the fully sealed cabin create a positively pressurised operator environment restricting contaminated air from entering the cabin.
Chapter 5 DRIVETRAIN Engine The Crop Cruiser is fitted with a QSB 6.7 litre Cummins engine producing 167kw (225 hp) peak power output. Some key features are listed in the table below. FEATURE Air cleaner Turbo Alternator Hydraulic variable displacement pump - 45cc (Boom functions & steering) Fuel Filter (Secondary) Oil Filter Starter motor...
shallow 12.7 note: approximate quantities do not include external lines and cooler hose. Fluid fill capacity is dependent on vehicle configuration. Final fluid capacity must be determined by dipstick level (see mechanic’s tips mt3004en section 1 or your operator’s manual under “care and maintenance”). Transmission The Crop Cruiser uses an Allison 2500-series lacing control main Filter...
The drop legs have an oil bath sump which the stretched chains will damage the drive sprockets and 1-3 MO GOLDACRES chains run through to carry the oil to the bearings. therefore must be replaced. MITCH...
GA4907430 Sur ace Finish: Dra ing Checked: ONE DEC. PL. 0.10 THIS DRAWING REMAINS THE PROPERTY TWO DEC. PL. 0.05 OF GOLDACRES TRADING PTY LTD AND IS Approved REV NO CHANGE NAME/DATE ECN NO. ANGULAR 0.50 SHEET 1 OF 1 SUB ECT OF COPYRIGHT DRG.
DRAWING CHECKED BY: THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK Ride height valves (One front & two rear) OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES SUBJECT OF COPYRIGHT The five point suspension system used on the The polyurethane bushes should be checked at...
255.30 KG 0.00 ± 0.25 THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK OF GOLDACRES TRADING PTY LTD AND IS SHARP EDGES SUBJECT OF COPYRIGHT 38 - Chapter 5 - Drivetrain G6 Crop Cruiser Operator’s Manual MY20 - REV 1...
Chapter 6 CALIBRATION General Spraying is a complex task, that is affected by many When the console is in the manual mode, as the variables. It is the responsibility of the operator to ground speed increases, the pressure and flow will be familiar with spraying variables and to understand remain constant and the application volume will the spraying process prior to operation.
± 0.25 THIS DRAWING REMAINS THE PROPERTY DEBURR A Flow Meter OF GOLDACRES TRADING PTY LTD AND IS SHARP SUBJECT OF COPYRIGHT If the sprayed volume from the controller does not • The flow meter should be checked at the start of...
It should be able to spin freely. Nozzles As part of your daily machine calibration, Goldacres PROCEDURE: recommends you carry out a simple “jug test” to 1. Check the plumbing system for kinked or...
TeeJet website. Also Lechler nozzle selection catalogue and Users guides to spray • Replacing the nozzles nozzles are available from your Goldacres dealer, or as a free download from the TeeJet web site: www. • TeeJet advise that nozzles that flow greater than teejet.com or Lechler web site: www.lechler.de...
Chapter 7 PRE-OPERATION Preparing Machine For Use Night Spraying Goldacres recommends that multi-purpose grease should be used for all lubrications. Make sure all WARNING: If spraying is to be done at night, open-end bearings are lubricated their full length by...
Preparing Machine For Use Overhead Power Lines DANGER: Check area to be sprayed for over head power lines. Contact between the machine and Check any areas to be sprayed for overhead power power lines can result in serious injury or death. If lines.
Starting Before operating the machine all fluid levels must be checked in accordance with this manual. The battery isolator switch must be engaged to provide power to the machine systems. To start the engine, the transmission must be in neutral. Insert the ignition key and turn clockwise.
Chapter 8 OPERATION Quick Drive Guide It is the responsibility of the operator to familiarise themselves with and understand the information in this manual to ensure competent and safe operation. More detailed explanations of the driving functions are found later in this chapter. START UP 1.
Transmission Control The operator must wear the operator safety belt Reverse gear. at all times when seated in the cabin or when the machine is in motion. To engage a gear from neutral, first apply the foot service brake located to the right of the steering column, then release the park brake Neutral;...
Transmission Control PULLING AWAY RANGE INHIBIT INDICATOR The transmission needs to be in NEUTRAL (N) and Certain conditions may cause the Allison the operator should have their right foot on the transmission control module (TCM) to restrict service brake before releasing the park brake. shifting.
Arm Rest Controls - General SPRAY MODE / ROAD MODE With this switch in SPRAY MODE, the transmission will only go to 4th gear for spraying speed and also activates the autosteer system. Press the bottom of the switch to go into ROAD MODE, 5th & 6th gear are selectable for speeds up to 50 Km/h and autosteer is disabled.
Arm Rest Controls - Boom Folding 36-42m Folding Procedure (Auto) The booms will fold in automatic mode if calibration values have been set for tilt left, tilt right and boom lift on the G-hub controller. 1. Starting with the boom in the working (unfolded) position, press and hold ‘Boom Fold’...
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Arm Rest Controls - Boom Folding 36-42m Bi-fold Folding Procedure With the booms in the full open working position, Press ‘Boom bi-fold’ IN to fold the boom outers in and saddle them onto the inner booms. The switch must not be released until the booms are folded all the way in or boom stress can occur.
Arm Rest Controls - Boom Folding 48m 6. Press ‘Boom Lower’ button on the joystick to lower the boom to the desired working height. Folding Procedure 1. Starting with the boom in the working (unfolded) position, press and hold ‘Boom Lift’ button to raise the booms above the boom rests.
G-Hub - Goldacres Integrated Control System The G6 Series 2 features an integrated electronic control system referred to as G-Hub. The G-Hub system comprises of a touch control screen, another smaller control screen with separate control pad, PLC (programmable logic controller), I/O modules, sensors and switches to control and monitor all critical machine functions.
G-Hub - Internal Controller Drivetrain Information System Zone Includes information from the engine, transmission, servicing, cruise control and system warning. Cruise State Press to jump into settings page USE CODE 1978 TO Green Master on & speed set Blue Master on & speed NOT set ACCESS SETTINGS Grey OFF Cruise Low headland speed...
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G-Hub - Internal Controller Sprayer Information Zone Displays and controls tank fill levels, spray application performance, boom section manual control plus various important pump and liquid control valves. Once up and running the operator can quickly glance at all critical spraying functions to ensure everything is working as it should be.
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G-Hub - Internal Controller Menu Zone Displays and controls tank fill levels, spray application performance, boom section manual control plus various important pump and liquid control valves. Once up and running the operator can quickly glance at all critical spraying functions to ensure everything is working as it should be. Filter Clean Agitator RapidFlow...
Joystick Control FEATURE Boom lift/lower - Fenceline Nozzle Left/Right GPS - Autosteer On/Off Boom tilt Left/Right Cruise cancel Cruise resume/increase Cruise set/decrease Dual tilt Up/Down (On reverse side, not shown) Spray master On/Off BOOM LIFT TILT RIGHT DOWN Press the black oval button upward the boom raise Press the black circular button back and to the right circuit is activated.
Joystick Control Auto Steer TILT LEFT DOWN Press the black circular button down the boom AUTO STEER ON/OFF tilt left down circuit is energised. This lowers the Press to cycle customer fitted auto steer ON/OFF. left hand side boom only, when the tilt function is Cruise Control fitted to the machine.
Joystick Control Cruise Control Modes TWO SPEED MODE • Works very similarly to variable mode except Three modes of operation are available. Classic, the machine is either operating at the low or variable and two speed. Only one mode may high speed, there is no infinite speed setting in operate at any given time.
Left Hand Side Pod Functions LEFT: Front panel pod controls. BELOW: Connection points around the pod. FEATURE USAGE Select between filling to main tank or hopper when using the Chemical pump output selector chemical pump. Activates work light mounted overhead of the pod and under Work light the chassis near the differential.
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Left Hand Side Pod Functions Chemical pump On/Off. The chemical pump draws fluid from Chemical pump the chemical probe connection and sends it to either the main tank or hopper. Valve Open/Closed. Inlet for chemical pump. Close the valve Chemical probe valve when connecting and disconnecting hose.
G-Hub External Controller The G-Hub external controller is located inside the storage box on the left hand side of the machine. This controller is used to control the spray pump, fill pump, agitator, rinse nozzles and induction hopper functions independently of the internal controller. It features a full colour 5”...
G-Hub External Controller Fill screen Current Product Tank Current Rinse Tank volume in litres volume in litres Selects between Density Factor Fill and Clean of Product Tank Fill Clean Clean 4000 pages page solution. Set this value on the Product Tank Vol internal cabin controller.
Tank Filling Main Tank Fill - Clean When filling the machine it is necessary to connect to an external water source. 1. Connect a 3” fill hose (not supplied) with the The main tank can be filled through either the ‘Clean other end connected to a water source to ‘Clean fill’...
Tank Filling Rinse Tank Fill 5. The engine should be running and RPM raise should be activated on either G-hub controller at The rinse water tank holds approximately 550 L. this point to power the pump sufficiently. Make sure this tank always has sufficient water in it for rinsing purposes.
Chemical Induction Hopper Overview The Chemical Induction Hopper is an alternative method of transferring chemical into the product tank. The hopper can be lowered to a more convenient height for adding chemicals. The chemical can either be in liquid form or granular form and once in the hopper, the chemical can then be easily transferred into the product tank.
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Chemical Induction Hopper Fill Hopper With Chemical Pump the hopper will transfer the chemical. The delivery pressure should not exceed 120 PSI as determined Attach chemical probe hose to chemical probe by the pressure relief valve setting. coupling on the pod. Transfer the required amount of chemical Attach other end of hose to the chemical into the hopper (liquid or granular).
Chemical Induction Hopper Press down on the foot operated ball valve at WASH DOWN GUN the bottom of the hopper to OPEN it. The wash down gun can be used to assist with rinsing and cleaning of the hopper. It is driven by a OPEN the hopper drain valve allowing rinsate 12V electric pump that draws water from the rinse to exit the hopper.
Agitation Product agitation can be controlled manually or Press ‘Spray Pump Product’ button ON to automatically through the G-Hub system. For activate spray pump suction from main tank. example, the agitator can be set so that below Press ‘Agitator’ button to ON. certain product tank levels the centre high pressure If the tank has been filled and the spray mixture jet is switched off.
Rinsing Rinse Using Spray Pump The product tank, chemical induction hopper, chemical pump, dirty fill line and boom nozzles can This rinsing method draws water from the rinse be rinsed in a number of ways. water tank and puts it through the rinse nozzles in the product tank.
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Rinsing Micromatic Rinse The micromatic rinse socket allows coupling of a chemical probe hose to be rinsed out. 1. Make sure there is sufficient water in the rinse tank for rinsing purposes. 2. Connect the hose to be rinsed out to the micromatic socket.
Decontamination A full decontamination of your spraying equipment fresh water. is important when changing chemicals or application 12. Press ‘Spray pump product’ button OFF. methods. 13. Turn down the yellow drain ball valve handle to WARNING: The rinsate is potentially very OPEN at the bottom of the product tank and hazardous depending on the chemical contents allow it to drain completely.
Pressure Filter The pressure filter receives fluid from either the Perform a self clean using the external controller. rinse water tank or the product tank via the spray Make sure that the spray pump is OFF. pump. Therefore, all fluid to be sprayed or flushed CLOSE the red drain valve on the bottom of through the system passes through this filter.
Suction Filter The suction filter valve is plumbed before the filter housing. The suction filter receives fluid from either the rinse water tank or the product tank. Therefore, all fluid to be sprayed or flushed through the system passes through this filter. Fluid supply to the suction filter is controlled by an electronically operated valve.
Controller - Raven Rate Control Module Raven Rate Control Module (RCM) The RCM is fitted as standard and uses Raven’s innovative control algorithms to make it the most precise application controller on the market today. Sixteen-section control eliminates expensive skips and overlaps during spraying.
End of Day At the end of the spraying day, follow the instructions in the rinsing and decontamination sections. End of Program If the machine is to be stored for a long period of time without use, there are several tasks that need to be performed.
This system provides suspension in three directions: boom ride and longevity. PITCH Hydraulic cylinders connected to nitrogen CAUTION: Goldacres do not endorse use of this filled accumulators dampen the vertical machine for spraying at speeds greater than 20 Km/ boom movement encountered over rough ground conditions.
Delta links Limit switch - Boom lift THIS DRAWING REMAINS THE PROPERTY Delta link adjusters Tilt position sensors OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT Fold position sensor Breakaway cylinder Yaw cylinders Fold cylinder - Second stage...
± 0.5 1232.74 THIS DRAWING REMAINS THE PROPERTY 0.00 ± 0.25 DEBU OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT THIS DRAWING REMAINS THE PROPERTY DEBUR OF GOLDACRES TRADING PTY LTD AND IS 84 - Chapter 9 - Booms G6 Crop Cruiser Operator’s Manual MY20 - REV 1...
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THIS DRAWING REMAINS THE PROPERTY TITLE DEBURR AND BREAK 17/07/201 DRAWING CHECKED BY: ± 1 ANGULAR ± 0.50° OF GOLDACRES TRADING PTY LTD AND IS THIS DRAWING REMAINS THE PROPERTY SHEET 1 OF 1 Tilt cylinders Roll shock absorbers SHARP EDGES DEBURR AND BREAK...
General Features Hydraulic Yaw Suspension The machine can be fitted with 36, 42 and 48 metre boom widths. They feature hydraulic lift, fold and Hydraulic yaw suspension is designed to control the individual wing tilt controllable from the cabin. The yaw movement of the boom centre section.
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Goldacres suggest the use of a working position. This serves to provide greater current TeeJet or Lechler nozzle selection catalogue...
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General Features RivX Booms The booms of the 36 and 42 metre versions feature the RivX design. The outer wings are still aluminium but feature no welding. Thin mild steel plates are glued and riveted to the aluminium to produce a very strong truss without any heat effected aluminium areas.
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General Features Auto Boom Fold Booms feature an auto fold function which is setup Hydraulic Wing Fold through the G-Hub system. The hydraulic fold cylinder of each wing is fully Push boom fold button on the console to raise, auto retracted when the boom is fully open.
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General Features Boom Plumbing Booms are plumbed with large 1” diameter pipes for high application rates but also to improve pressure drop along the length of the boom. The boom lines and nozzle bodies are also mounted below the main structure of the boom and protected by a replaceable protection bar.
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General Features Boom - 48 m The 48 metre boom is designed for high productivity spraying and covering large areas. The outer wings feature a unique hydraulic break back and break forward function to help fight the forces of yaw while also providing security in the chance of a boom collision.
3TS & 3TS PRO (Optional) by Raven and offers significant benefits over the previous model. Goldacres will be offers the PWM The 3 Tier System (3TS) aims to give a wider on 36m and 48m booms with nozzle spacing at range of flexibility around application rate and 250mm (500mm on request).
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Chemical Application Systems RapidFire - Air Solenoid Nozzles Master air solenoid valve The machine is fitted with 16 section nozzle control as standard. The nozzle system consists of a master and slave arrangement for each section. One master Boom poly air solenoid per section is electrically operated, which then sends air to activate a number of slave cylinders that are pneumatic only.
Boom Height Control Boom height control is handled by the Raven The height sensors are radar based. They enable a AutoBoom XRT 5 radar sensor system. This system larger height measurement range over ultrasonic is standard on 48 metre equipped machines and types and can detect both ground and crop canopy optional on 36-42 metre boom machines.
Boom Adjustment - Tilt Alignment 36-42 m Tilt Alignment The boom is divided up into two stages and a breakaway end. These stages need to have their BREAKAWAY END alignment angles adjusted at each pivot area. BEFORE YOU BEGIN 30 mm Pivot C •...
Boom Adjustment - Tilt Angle 36-42 m SECOND STAGE • The second stage tilt angle is adjusted using the clevis joint threads at pivot B. • The second stage fold should be adjusted so that it is angled 0.2° higher than the first stage. The alignment will be ideal when the second stage just touches the keeper of the first stage when folding closed.
Boom Adjustment - Yaw Alignment 36-42 m Yaw Alignment The boom is divided up into two stages and a breakaway end. These stages need to have their BREAKAWAY END alignment angles adjusted at each pivot area. 50 mm BEFORE YOU BEGIN Pivot C •...
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Boom Adjustment - Yaw Alignment 36-42 m 3. Once the correct alignment has been achieved, replace the bolt, washers and nut and re-tighten. SECOND STAGE • The second stage yaw alignment is set using the stopper bolt. • The second stage yaw alignment should be adjusted such that boom wing points 50 mm forward of the first stage.
Boom Adjustment - Tilt Alignment 48 m Tilt Alignment 30 mm The boom is divided up into three stages and a BREAKAWAY END breakaway end. These stages need to have their alignment angles adjusted at each pivot area. Pivot D BEFORE YOU BEGIN •...
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Boom Adjustment - Tilt Alignment 48 m SECOND STAGE THIRD STAGE • The second stage tilt angle is adjusted using the • The third stage tilt angle is adjusted using the clevis joint threads at pivot B. clevis joint threads at pivot C. •...
Boom Adjustment - Yaw Alignment 48 m Yaw Alignment 50 mm The boom is divided up into three stages and a BREAKAWAY END breakaway end. These stages need to have their alignment angles adjusted at each pivot area. Pivot D BEFORE YOU BEGIN •...
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Boom Adjustment - Yaw Alignment 48 m 2. The first stage yaw angle should be adjusted Loosen the lock nuts on the upper and lower such that it points 50 mm forward of the centre stopper bolts. Back the stoppers off so that they section.
Boom Adjustment - Hydraulic Yaw 36-42 m Boom yaw is controlled by a pair of hydraulic rams YAW LINE PRESSURE SETTING PROCEDURE: and accumulators. Oil in these circuits flows through • The hydraulic yaw pressure setting determines the hydraulic block mounted on the back of the the effective stiffness of the yaw damping.
Boom Adjustment - Hydraulic Yaw 48 m Boom yaw is controlled by a pair of hydraulic rams YAW LINE PRESSURE SETTING PROCEDURE: and accumulators. Oil in these circuits flows through • The hydraulic yaw pressure setting determines the hydraulic block mounted on the back of the the effective stiffness of the yaw damping.
Boom Adjustment - Bi-fold Breakaway 36-42 m Breakaway cylinders are fitted to stage two bi-fold BREAKAWAY LINE PRESSURE SETTING mechanism on 36-42 metre booms. Oil in these PROCEDURE: circuits flows through a hydraulic block mounted on • The hydraulic breakaway pressure setting the back of the boom centre.
Boom Adjustment - Breakaway Tip 36-42 m Initial Setup Make adjustments to turnbuckle. Pull tip back and remove the pin. Release the tip and check alignment 1. Open the boom fully into the working position of small hole in sprocket with pivot plate. and lower to a good working height.
Boom Adjustment - Centre Level 36-48 m The centre levelling system is designed to help the booms fold evenly. If the centre and the booms tilt excessively during folding, the centre level cables may need to be adjusted. The cables will also stretch over time which will require adjustment.
Make a change and then check to see the movement was in the correct direction. Adjustment screws PART NO. - PART NO. - SERVICE ITEM GOLDACRES GENERIC Headlight globe - Low beam - Standard GA3000082 HB3 12V 60w Headlight globe - High beam - Standard...
AS 1100 DIMENSIONS ARE IN David 1/03/2016 SHEET 1 OF 1 MATERIAL MILLIMETRES THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES SCALE:1:3 DO NOT SCALE DRAWING FINISHED WEIGHT: UNLESS OTHERWISE SPECIFIED DEBUR ALL EDGES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT...
Engine Hydraulic Pump Belt Coolant The hydraulic pump belt uses a spring tensioner and Crop Cruiser radiators are fitted with a header tank. does not require manual adjustment. If the tensioner This allows for expansion of the coolant when the loses tension over time it will cause the belt to slip engine warms up.
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Engine Cabin Air Cleaner A carbon air cleaner is fitted to the right hand side of the cabin. This filter cleans the impurities from the air being drawn into the cabin. The air is drawn in through the carbon filter by a fan and pressurises the cabin to prevent impure air entering the cab from any holes or seal leaks.
1000/2000 series Filters with Parts numbers Transmission Filter Parts number The Allison 6 speed automatic transmission oil level 6. Install, by hand, the filter until the gasket touches can be checked by using the dipstick located in front the converter housing or cooler manifold. of the cabin on the left hand side.
Transfer Case - 4WD The transfer case directs drive from the transmission to the front and rear axles on machines fitted with four wheel drive. The transfer case runs an oil bath sump. The oil level can be checked by removing the oil level plug located on the side of the transfer case.
G6 Crop Cruiser Operator’s Manual MY20 - REV 1 Chapter 10 - Lubrication & Maintenance - 115 THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK OF GOLDACRES TRADING PTY LTD AND IS SHEET 2 OF 2 SHARP EDGES DO NOT SCALE DRAWING...
Drop Legs Crop Cruisers run dual reduction chain driven drop legs. Drive is transferred from the differential through Breather drive shafts to the input shaft of the drop leg. The top drive chain is between the input shaft and the middle idler shaft.
Suspension Sway Bar The five point suspension system used on the machine consists of four trailing arm torque rods, The sway bar is attached to the chassis and top of one Panhard rod and two air bags on each axle. The the rear axle with polyurethane bushes.
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Suspension Air Bags AIRBAG HEIGHT SETTINGS The front and rear air bag height should be set at The four air bags use compressed air to inflate them. 280 (+-5) mm. If this distance is not maintained the They have ride height valves attached to the chassis angle of the drive shaft changes causing a vibration and axle.
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Suspension RIDE HEIGHT VALVE ADJUSTMENT The ride height valves are used to adjust the air pressure within the air bags to maintain the correct ride height. There are two ride height valves located on each side of the rear axle and one located in the centre of the front axle.
Steering Steering Toe In Camber Steering toe-in should be set to 0-5 mm. To check The wheel camber is a factory set parameter and this measurement follow these steps: cannot be adjusted. At the time of manufacture the wheel camber is set to +1.0º. 1.
The rotor used on the machine are a customized construction and must be purchased from your local Goldacres dealer. They are a 600 mm diameter rotor that is fitted to the hub on the inside of the wheel. Rotor thickness when new is 22 mm and the minimum thickness before necessary replacement is 20 mm.
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Braking System Service Brake Bleeding The braking system is hydraulically operated. The PARK BRAKE BLEEDING METHOD front and rear brakes and park brake is operated Park the machine on a flat level surface and from a shared reservoir along with all other hydraulic chock the wheels.
Braking System Park Brake The park brake is a disc brake unit mounted to the rear differential with a powerful holding capacity. The operation is spring on with hydraulic release. This means that the park brake is automatically on when the engine is not running.
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Braking System Setting Hydraulic Pressure This procedure should only be required in the SET PARK BRAKE PRESSURE rare event that a valve on the brake and fan Park machine on flat, level surface and chock the hydraulic manifold or the entire block is replaced. wheels.
Wheels & Tyres Specifications Wheel Changing • Only an experienced person working with the This machine has three tyres options: correct equipment should change the wheels. Recommended pressure at • When changing a wheel, ensure that the machine Size & Load 30km/h 50km/h Index...
Hydraulics The hydraulic system uses JIC fittings throughout and • Gauge layout on top of tank shows closed every hydraulic circuit includes pressure filters for centre variable displacement hydraulic pump maintaining oil cleanliness. Electronic filter blockage pressure through the cabin windscreen. indicators monitor filter health.
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Hydraulics 22cc 32cc 1/2" Drive TWIN HYDRAULIC GEAR PUMP 32 / 22cc Double hydraulic pumps attach directly to the CLOSED CENTRE VARIABLE DISPLACEMENT engine air compressor. These pumps are positive PUMP WITH LOAD SENSING displacement type pumps and are powered off the engine PTO drive.
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Hydraulics Service Brake Accumulator Pressure Filters Pressure Filter FORWARD MOUNTED HYDRAULIC MANIFOLD MID MOUNTED HYDRAULIC MANIFOLD • Dedicated hydraulic manifold which controls • Controls spray pump speed (electric control park brake, service brakes and engine cooling with soft start / stop), adjustable boom rest fan.
Hydraulics DANFOSS OSPE STEERING ORBITAL HYDRAULIC OIL COOLER • Located on the rear of the chassis behind the • High performance steering unit with fully spray tank. integrated GPS steering ready solution, this removes need for customer to add any extra •...
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Hydraulics REAR MANIFOLD - 48 METRE BOOM DIAPHRAGM TYPE • Controls all boom functions including lift, fold, tilt, bi-fold, centre level and hydraulic yaw. CENTRIFUGAL • Compact cartridge style valves. TYPE • Block divided into left and right to direct hydraulic hoses to each side of the boom.
Pneumatic System The pneumatic system on this machine is used to The governor enables the compressor to continue operate the air bags, operate the chemical pump, pumping until the required tank pressure is achieved. control the cabin access ladder and on 4WD Once this pressure is reached the governor stops models, engage and disengage the centre differential the compressor pumping air.
Electrical System Batteries Cabin Electrical Compartment The electrical system operates on 12 volts. To The electrical compartment in the cabin is to the provide a 12 volt supply with sufficient current, two right of the operator’s seat. To gain access to the 12 volt batteries have been used in parallel.
Electrical System Chassis Mounted Components Some electrical components are mounted under the chassis in the front axle area. This includes the ACC relay, the chassis fuse block and chassis PDM. Fuses & Relays - Cabin Fuses & Relays - Chassis Continued over page G6 Crop Cruiser Operator’s Manual MY20 - REV 1 Chapter 10 - Lubrication &...
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Electrical System Chassis Auxiliary Power Points GENERAL Auxiliary power connection points (12V 30A max.) are fitted to the side of the left hand pod. They can be used as a battery charging point or to power electrical attachments. NOT for jump start use. LIGHTING A switched and fused power stud (12V 500W max.) is provided for customer fitted lighting accessories...
Full system diagnostics, including warnings and operation states “Right to repair ready“ • Displays all relevant machine data for the operator • Goldacres have custom designed the user interface with inbuilt help • The system has been designed to keep going even if individual components fail. •...
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G-Hub - Goldacres Integrated Control System Main PLC • Main ‘brain’ of the control system, contains all the chassis I/O for sensors and control • The diagnostic lights on the PLC tell inform the user if software is loaded and if there are any problems (see PLC LED table in Chapter 11 ‘Troubleshooting’)
ISOBUS CAN (RCM, Raven XRT and GPS, etc) • GA steering CAN (Steering Orbital, SASA sensor, GPS, Display) • Goldacres CAN open (Keypad to external display screen) • Raven and Hawkeye run their own sub CAN bus networks • The networks are separate and must not be joined •...
Autosteer System Goldacres have selected the high performance Danfoss OSPE steering unit with PVED CLS control valve as a fully integrated GPS steering ready solution. The valve is compliant with all current legislation and safety standards, and removes the need for a customer to add any extra hydraulic valves to the machine.
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Autosteer System GPS Receiver Connection Points Inside the cabin roof on the left hand side, is one 12 pin connector and 2 coaxial connection points provided for roof mounted GPS recievers and antennas. Including ISOBUS and power. Above: GPS receiver connection points inside the cabin roof on the left hand side.
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RED AWG#16 BATT PWR CAN GA CONTROL J1939 SHIELDED H:19A RED AWG#16 BATT PWR CAN GA NETWORK H19A CAN GA NETWORK J1939 SHIELDED LABEL: CAN GA ST LABEL: H: 22A H19A CAN GA NETWORK J1939 UN-SHIELDED I/O PWR#1 RED AWG#18 REAR PANEL CAN J193 MAIN CONSOLE CONNECTOR #1...
Autosteer System J1939 ENGINE CAN BUS NETWORK CONNECTION For the connection to the engine and transmission CAN bus network the following connector has been provided. This can be used to get engine data such as engine hours for use in remote telematics. This is located on the J1939 “backbone”...
Air Conditioning System COMPONENT AC Evaporator Heater Core Heater Control Valve Heater Water Filter Heating, Ventilation & Air Receiver Dryer Conditioning Operation The air conditioning receiver dryer is fitted to the right hand chassis rail under the cabin. This The air conditioning circuit operates by the component captures any moisture that is circulating pressuriser fan drawing clean air into the cabin in the air condition system.
First Service - 50 Hours ENGINE PART NO. - SERVICE ITEM TYPE OF SERVICE PART NO. - GOLDACRES GENERIC GA5012457 (20L) Engine oil Drain & Replace GA5017913 (200L) Engine oil filter Replace GA5051755 LF3970 Fuel filter - Engine Replace GA5051765...
Service Parts - Filters PART NO. - SERVICE ITEM PART NO. - GENERIC GOLDACRES Extended bowl filter – 0110-D-010- Hydraulic Pressure Filters GA5008721 x 3 BH3HC Hydraulic Return Filter GA5069056 A/C Carbon Filter GA5066740 P277 Air Cleaner Primary Element GA5069031...
Maintenance Schedules See end of this chapter for a list of items that need After the first service, replace or inspect the items at to be replaced for the first service. the intervals indicated. Engine DAILY WEEKLY 250hrs/ 500hrs/ 750hrs/ 1000hrs/ SERVICE ITEM (10Hrs)
The following troubleshooting information is troubleshooting solutions shown in this chapter prior provided as a reference when your machine is not to calling your dealer, or Goldacres, for service advice functioning correctly. Parts information and schematics can be found in To ensure that you receive the best possible service, the parts manual supplied.
Spray Pump PROBLEM COMMON CAUSES COMMON SOLUTION The pressure on Blocked filters of nozzles Check and clean all pressure and nozzle filters gauge is higher than Flow loss due to resistance in the nozzle flow Re-calibrate console to allow for pressure loss lines, valves and filters.
Flow Meter & Controller PROBLEM COMMON CAUSES COMMON SOLUTION Incorrect console calibration Re-calibrate console Inconsistent ground speed Check cabling reading Application rate is inaccurate, unstable Inconsistent flow meter Replace flow meter or zero reading Replace control valve Faulty control valve Check using manual increase/decrease flow control Speed sensor display Incorrect speed calibration...
Boom PROBLEM COMMON CAUSES COMMON SOLUTION Inner and outer wing are Stopper bolt holding out not in line with each other Adjust the boom stopper bolt the boom when the boom is unfolded Insufficient lubrication Lubricate all boom pivots Booms will not fully fold to Fold cylinder mounts have the boom rests Adjust fold cylinder mounts...
Plumbing PROBLEM COMMON CAUSES COMMON SOLUTION No water at boom. No Tier valve entered or is at 0 Enter value greater than 0 Induction Hopper PROBLEM COMMON CAUSES COMMON SOLUTION Insufficient flow to venturi in Check the pressure supplied to the hopper Induction hopper is not the hopper bottom bottom is around 550 kPa (80 PSI).
Air Conditioning PROBLEM COMMON CAUSES COMMON SOLUTION Check the condenser for a build up of dirt Condenser Blocked and plant matter, clean if required. Inspect the belt to see if it is tensioned Compressor belt loose. correctly. If belt is showing signs of wear, replace.
G-Hub System • The G-hub system offers full system diagnostics, including warnings and operation states such as ‘Right to repair ready’. • Pop up on-screen dialogs will display any system information and warnings. • Some problems may be simply resolved by cycling the system off and on again. It is recommended to try this first before resorting to more advanced troubleshooting.
Chapter 12 OPTIONAL ACCESSORIES General Information The following pages provide information on Goldacres optional accessories available on this equipment. NOTE: These options may not be fitted to your equipment unless ordered. G6 Crop Cruiser Operator’s Manual MY20 - REV 1...
ITEM NO. PART NUMBER DESCRIPTION QTY. Chemical Induction Probe GA5013603 PVC pipe 25mm cut 630mm HOS25PVC PVC hose 25mm cut 3.2m HB100-90 Hose barb 90 degree 1" Banjo Overview 100E Male Adapter 1" Hose Shank A simple method of transferring chemical into the via the chemical probe.
Chemical Induction Probe Operation WARNING: It is critical that the chemical probe 11. When finished, rotate the valve to Bypass/ venturi continues to operate for a minimum of Spray mode, keep the agitator valve ‘OPEN’ and 30 seconds following use. This will ensure that no disconnect the probe.
Auto Greasing System A choice of two different auto greasing systems is optionally offered on these machines. The most appropriate choice will largely depend on the environment where the machine is operating most often. The Groeneweld system is well suited to cool to moderate climates and the Alemlube system is well suited to hot to moderate climates.
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