1. Manuals
  2. Brands
  3. Goldacres Manuals
  4. Farm Equipment
  5. Prairie Pro 4000L
  6. Operator's manual

Goldacres Prairie Pro 4000L Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Prairie Pro
5000-8500L
Operator's Manual MY17
GA8700776 REV 3
SEP 2018
FROM SERIAL #201877

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Prairie Pro 4000L and is the answer not in the manual?

Questions and answers

Related Manuals for Goldacres Prairie Pro 4000L

Summary of Contents for Goldacres Prairie Pro 4000L

  • Page 1 Prairie Pro 5000-8500L Operator’s Manual MY17 GA8700776 REV 3 SEP 2018 FROM SERIAL #201877...
  • Page 2 All information in this operator’s manual is based on the latest product information available at the time of printing. The policy of Goldacres is one of continuous improvement and as such, Goldacres reserve the right to alter any specifications and designs without notice and without incurring any obligation regarding such changes.
  • Page 3 (a) the supplying of the services again; or date of the Purchaser’ s or user’ s use of the Goods and Goldacres shall be under no liability for damages arising out of the use of any (b) the payment of the cost of having the services supplied again.

  • Page 5: Table Of Contents

    Contents 1 INTRODUCTION Hydraulic Schematic - Spool Valve - Open Centre . . Hydraulic Schematic - Spool Valve - Closed Centre . . Welcome ......8 OPERATION 2 SAFETY Key Features .
  • Page 6 Lubrication Points - 3D Breakaways ..Maintenance - General....Airbag Suspension ....Hydraulics .

  • Page 7: Introduction

    - we value the relationship with the owners of our equipment. We are pleased to have you as a Goldacres owner and look forward to making your spray applications as efficient as possible. Please use this comprehensive resource to gain a full understanding of your equipment, and don’t hesitate to...
  • Page 8 2 - Chapter 1 - Introduction Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 9: Safety

    Goldacres in writing. The following pages outline important safety • Inspect the equipment thoroughly for damage and information. At Goldacres safety is a high priority. wear before operation. These safety and warning instructions MUST be followed to ensure the safe operation of your •...
  • Page 10 PPE to use with the chemical/s you are using. tank of water. Machine damage can result if the Goldacres also suggests that you read and understand machine is over weight. See filling instructions in the following Australian standards: Chapter 8 ‘Operation’...

  • Page 11: Airborne Particles

    Safety Information Stored Energy Hazard  Empty the spray tank where possible.  Chock all wheels that remain on the ground. Even when the machine is not operating, energy  Securely lift the machine using a jack and support can be stored in components such as hydraulic the machine on work stands.

  • Page 12: Working At Heights

    All operators should be trained in the safe use of Ag chemicals. Goldacres suggest that a relevant course is completed by owners/operators prior to operation of this equipment as a spray unit.

  • Page 13: General Information

    The chassis is grit The Supermix agitator has an approximate capacity blasted, primed and then protected by the Goldacres of 300 - 1300 L/min depending of the pump size and paint process for excellent chemical resistance and operating pressure.

  • Page 14: Chapter 3 - General Information & Specs

    General Filtration Users guides to spray nozzles are available from your Goldacres dealer, or as a free download from the Filtration is a critical part of the sprayer’s TeeJet web site: www.teejet.com performance. Lechler web site: www.lechler.de As standard, these sprayers are fitted with:...

  • Page 15: Hydraulics

    Hydraulics Closed Centre Systems - Pressure Electric over hydraulic spool valves allow the use of a number of hydraulic functions on the sprayer Compensated with only one set of tractor remotes. The hydraulic Tractors fitted with closed centre, pressure functions are then controlled from an electric switch compensated, hydraulic systems have a variable box in the cabin.

  • Page 16: Wheels And Tyres

    Wheels & Tyres All tyres used on Goldacres sprayers have been NOTE: If a tyre is replaced with a different brand designed to carry the maximum loaded weight of or size, please contact the supplier for correct air the sprayer when travelling at 20 km/h. The load...

  • Page 17: Dimensions

    Dimensions The following information is provided as a guide only. Variations in dimensions may occur without notification. To ensure that the dimensions are accurate for your sprayer it is recommended that you measure your sprayer individually. Continued over page Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 3 - General Information &...
  • Page 18 Dimensions MODEL BOOM SIZE FRONT REAR WIDTH TOTAL WHEEL- HEIGHT HEIGHT LENGTH BASE 4024 2800 3150 3450 8450 5950 4028 3900 3150 3450 8650 5950 4030 3900 3150 3450 9350 5950 4033 4200 3150 3450 9250 5950 4036 4200 3150 3450 9500 5950...

  • Page 19: Identification & Parts Ordering

    Dealers are not liable for the return of any goods to a Goldacres Dealer. The goods must be returned to the point of sale. Genuine Goldacres parts only should be used on Goldacres equipment.
  • Page 20 14 - Chapter 3 - General Information & Specs Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 21: Cabin

    Chapter 4 CABIN Not Applicable Chapter 5 DRIVETRAIN Not Applicable Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 4 & 5 - N/A - 15...
  • Page 22 16 - Chapter 4 & 5 - N/A Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 23: Calibration

    Chapter 6 CALIBRATION General Spraying is a complex task, that is affected by many When the console is in the manual mode, as the variables. It is the responsibility of the operator to ground speed increases, the pressure and flow will be familiar with spraying variables and to understand remain constant and the application volume will the spraying process prior to operation.

  • Page 24: Flow Control, Flow Meter & Speed Sensor Location

    Prairie Pro 8500L 2017 ANGULAR ± 0.50° Surface Finish: Drawing Checked: THIS DRAWING REMAINS THE PROPERTY UNLESS OTHERWISE OF GOLDACRES TRADING PTY LTD AND IS REVISIONS Approved TOLERANCED DRG. STANDARD controls the flow to the boom by regulating the SUBJECT OF COPYRIGHT and also troubleshooting.

  • Page 25: Speed Sensors

    Flow Meter Calibration - Raven • Perform a self test, choose a high speed and high • The flow meter should then be reassembled and rate so that the tank will empty relatively quickly replaced on the sprayer. Perform the volume but make sure the pressure does not exceed 60 check again and if there is still a discrepancy, the PSI.

  • Page 26: Nozzle Calibration

    Nozzle Calibration As part of your daily sprayer calibration, Goldacres • TeeJet advise that nozzles that flow greater than recommends you carry out a simple “jug test” to +10% of their stated volume are ‘worn out’ and ensure the spray nozzles you are using are delivering should be replaced.

  • Page 27: Console Calibration - Raven Scs4400

    Console Calibration - Raven SCS4400 The following information is a condensed version 3. Then depress the [ENTER] key to lock it in. of the Raven installation and service manual. It is 4. The console will now prompt for a “PRODUCT designed to provide sufficient basic information to TYPE”...

  • Page 28: Step 6 - Valve Cal

    Console Calibration - Raven SCS4400 5. The console will now prompt for a “VALVE CAL” TYPE, METER CAL, VALVE CAL, and RATE for this value to be entered. 2nd product. The console will then revert back to STEP 8 if a 3rd product is not detected. If a 3rd NOTE: When entering any calibration figures during is detected the console will automatically request the calibration process the [ENTER] key must first...
  • Page 29 Console Calibration - Raven SCS4400 2. With the power switch “on” and all other switches increases or decreases the theoretical width of the “Off ” boom accordingly in order to calculate the correct flow rate (total L/min to the boom) and the total 3.
  • Page 30 Console Calibration - Raven SCS4400 momentarily depress the [AUTO/MANUAL] key to key repeatedly until the curser is adjacent to switch to the product to the auto mode. “PUMP CAL”. The “NOBM” (no boom) component automatically 5. Depress the [ENTER] key to display the to display disappears when the console senses the switching the “E”...
  • Page 31 Console Calibration - Raven SCS4400 ENTERING A LOW FLOW LIMIT VALUE: 1. Depress the relevant key relating to the value to be reset. For example [TOTAL AREA], [TOTAL 1. Depress the [DATA] key to bring up the data VOLUME], [FIELD AREA] or [FIELD VOLUME]. submenu at the bottom of the screen.
  • Page 32 Console Calibration - Raven SCS4400 speed sensor connection in the fuse box area whilst using this function. USING THE FLOW METER TO CALIBRATE THE TANK: 1. Enter in the Meter Cal value as given on the white Calibration sticker on the Flow meter. 2.

  • Page 33: 3Ts - Boom Tier Programming

    3TS - Boom Tier Programming NOTE: 3TS boom tier programming can only be pressure/flow rate of the preceding nozzle. At 0.91 carried out if initial console programming has been L/min the preceding XR110025 nozzle would be completed (see Raven SCS4400 Console Calibration operating at slightly over 2.5 bars before the 3rd tier section).
  • Page 34 3TS - Boom Tier Programming 6. Key in the second tier interchange value and point of the 3TS system where one boom line depress [ENTER] again to lock it in. is turned “on” whilst the other is turned “off ” (obviously this step is superfluous if the same size 7.
  • Page 35 3TS - Boom Tier Programming Continuing on from above to enter the second tier interchange point: 1. Depress the key and “TIER 2 HIGH VOL PER MIN” will be displayed. 2. Depress the [ENTER] key again to display the “E” (enter symbol).
  • Page 36 30 - Chapter 6 - Calibration Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 37: Pre-Operation

    Chapter 7 PRE-OPERATION Drawbar Connections The standard drawbar connections are as shown below. It is important that the dielectric grease (supplied with each sprayer) is applied to electrical connections prior to connection. This keeps the electrical terminals in good condition by preventing corrosion.

  • Page 38: Tractor Connection

    Tractor Connection Prior to tractor to sprayer connection, it is important For hydraulic drive pumps - connect hydraulic hoses that the operator has read and fully understood this to tractor remote outlets. See to chapter 3 ‘General operator’s manual. Information & Specifications’ for important hydraulic information.

  • Page 39: Pto Shaft Fitment

    PTO Shaft Fitment Wide angle PTO shafts are fitted as standard to Prairie Evolution sprayers. When using/hitching a sprayer (especially for the first time) the following critical points concerning the PTO shaft must be considered: MAXIMUM PTO OPERATING LENGTH Try to obtain the greatest possible overlap. In its working position, the PTO shaft must not be extended by more than half the profile overlap (Pu) available when fully compressed (Lz).

  • Page 40: Console Mounting

    Console Mounting The mounting of the consoles within the cabin of your tractor is a critical part of the set up process. It is important that the consoles are mounted in the cabin in such a way that it cannot cause harm to the operator under any circumstance while also being mounted in a user friendly way.

  • Page 41: Raven Scs4400 Wiring Layout

    Raven SCS4400 Wiring Layout Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 7 - Pre-Operation - 35...

  • Page 42: Hydraulic Schematic - Non Spool Valve

    Hydraulic Schematic - Non Spool Valve 36 - Chapter 7 - Pre-Operation Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 43: Hydraulic Schematic - Spool Valve - Open Centre

    Hydraulic Schematic - Spool Valve - Open Centre Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 7 - Pre-Operation - 37...

  • Page 44: Hydraulic Schematic - Spool Valve - Closed Centre

    Hydraulic Schematic - Spool Valve - Closed Centre 38 - Chapter 7 - Pre-Operation Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 45: Operation

    ANGULAR ± 0.50° Surface Finish: Drawing Checked: THIS DRAWING REMAINS THE PROPERTY UNLESS OTHERWISE Induction hopper Right hand pod OF GOLDACRES TRADING PTY LTD AND IS REVISIONS Approved TOLERANCED DRG. STANDARD SUBJECT OF COPYRIGHT /PRACTICE DATE EDITED: DEBUR ALL EDGES...

  • Page 46: Ez Control Station - Key Functions

    EZ Control Station - Key Functions EXTERNAL WATER DELIVERY Turning on this function allows the use of the tank rinse Main tank rinse (external water source) nozzles with larger quantities of fresh water making it useful for a more thorough flushing/decontamination. Rinse tank fill Used to fill the rinse water tank.

  • Page 47: Ez Control Station - Quick Start Guide

    EZ Control Station - Quick Start Guide GA8700267 GA8700267 GA8700267 SPRAY MODE FILL MAIN TANK SPRAY MODE FILL MAIN TANK EZ CONTROL SPRAY MODE FILL MAIN TANK SPRAY MODE FILL MAIN TANK EZ CONTROL EZ CONTROL BYPASS BYPASS BYPASS SPRAY MODE BYPASS SPRAY MODE FILL MAIN TANK...

  • Page 48: Chemical Induction Hopper

    Chemical Induction Hopper Overview The Super Flow Chemical Induction Hopper is an alternative method of transferring chemical into the main spray tank. The hopper can be lowered to a more convenient height for adding chemicals. The chemical can either be in liquid form or granular form and once in the hopper the chemical can then be easily transferred into the main spray tank.
  • Page 49 Chemical Induction Hopper Operation should always be agitating until spraying begins. • Raise the hopper to its transport position and 1. Add at least 500 litres of clean water to the main replace the retaining pin and ‘R’-clip in the spray tank.
  • Page 50 Chemical Induction Hopper • Turn the Induction hopper valve on the EZ control Pressure Delivery station to ‘Bypass’. • Drain the hopper of any remaining liquid using the hopper drain tap at the bottom of the hopper. RINSING OUT THROUGH DRAIN The hopper can be rinsed and the rinsate emptied through the hopper drain ball valve rather than transferred into the main spray tank.

  • Page 51: Tank Filling

    Tank Filling When filling the sprayer it is necessary to connect to PUMPING WITH OPTIONAL HYDRAULIC FILL an external water source. PUMP 1. Connect the 3” fill hose (not supplied) to quick fill The main tank should always be filled through the cam lock coupling under the EZ Control Pod.
  • Page 52 The fill times are faster using this point and remote including the ‘Main tank fill’ ball valve, on the filling can be done from a Goldacres BatchMate unit external water delivery station are turned to OFF. with pre-mixed chemical straight into the main tank.

  • Page 53: Agitation

    Agitation TO AGITATE WHILE STATIONARY 5. If the tank has been filled and the spray mixture has been allowed to settle, agitate for as long as it Add 20 percent of the main tank’s volume in takes the pump to pump the quantity of water in fresh water to the main tank.

  • Page 54: Suction Filter Cleaning

    Suction Filter Cleaning The suction filter tap is plumbed before the filter housing. The suction filter receives fluid from either the rinse water tank or the main spray tank. Therefore, all fluid to be sprayed or flushed through the system passes through this filter. NOTE: Running the main spray pump dry will damage it.

  • Page 55: Pressure Filter Cleaning

    Pressure Filter Cleaning There are 2 in-line pressure filters in the spray pressure line that traps the minute particles that are not collected by the main suction filters. WARNING: Always wear the recommended personal protective equipment and use caution while working with chemicals. Unscrew the filter body.

  • Page 56: Controller - Raven Scs4400

    Controller - Raven SCS4400 The Raven SCS 4400 Auto Section Controller • Simple operation • Low-limit function • Digital boom pressure read-out • Supports a variety of flow meters and control valves • Audible alarms • Self-test function • Rate bump features For more information please see your Raven operation manual.

  • Page 57: Rapidfire

    REV NO CHANGE DATE ECN N 1-3 MORANG C GOLDACRES MITCHELL PARK PH: 03 5342639 FAX: 03 534263 TITLE: DATE CREATED: DWG NO. UNLESS OTHERWISE SPECIFIED...
  • Page 58 RapidFire Nozzle and Air Check The air check nozzles allow for instantaneous response at the nozzle tip. The lines can be at Release ring spraying pressure and when switched on or off, the nozzle responds quickly with no dribbling, as pressure builds up or subsides.
  • Page 59 RapidFire Lock Unlock Increase pressure Decrease pressure The moisture trap should be checked on a daily Fill the oil to within 5 mm of the top of the oil bowl. basis while the sprayer is in use. It must not be Use an air tool oil or equivalent.

  • Page 60: Solenoid Valves

    RapidFire Solenoid Valves The solenoid valves are, electrically, turned on and The ports can become blocked when working in off to control the flow of air to the nozzles. dusty environments. To clean the exhaust ports, remove them from the air solenoid manifold and For troubleshooting purposes or in the event of rinse them in solvent.

  • Page 61: Rapidflow

    RapidFire The air solenoids have two wires going to them, one If there is air coming out from any of the ports then power and one earth. The wire in pin B of the plug that is the solenoid that is stuck and it should be is the earth and pin C is the power.

  • Page 62: Rapidflow - Pressure Delivery Schematic

    RapidFlow - Pressure Delivery Schematic Recirculation OFF Recirculation ON 56 - Chapter 8 - Operation Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 63: Rapidflow - Rinsing Schematic

    RapidFlow - Rinsing Schematic Recirculation OFF Recirculation ON Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 8 - Operation - 57...

  • Page 64: Decontamination

    Decontamination Decontamination of your spraying equipment is 6. Turn off all taps to allow the pressure relief valve important when changing chemicals or application to blow off and purge the ‘relief to tank’ line. methods. 7. Operate induction equipment (if fitted), with a Information specific to your circumstances, the quantity of fresh water in order to flush venturi spraying equipment being used and the chemicals...

  • Page 65: End Of Day

    End of Day At the end of the spraying day: Follow the flushing 3. Remove drawbar pin. and decontamination procedure as per previous 4. Remove safety chains. instructions. 5. Disconnect all drawbar connections between the 1. Unfold the boom in an area convenient to sprayer and the tractor (i.e.
  • Page 66 60 - Chapter 8 - Operation Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 67: Boom

    This system provides suspension in three directions: boom ride and longevity. PITCH Hydraulic cylinders connected to nitrogen CAUTION: Goldacres do not endorse use of this filled accumulators dampen the vertical machine for spraying at speeds greater than 20 Km/ boom movement encountered over rough ground conditions.

  • Page 68: Boom Overview

    DESCRIPTION DATE - INITIAL ECN N° ANGULAR ± 0.50° Surface Finish THIS DRAWING REMAINS THE PROPERTY UNLESS OTHERWISE OF GOLDACRES TRADING PTY LTD AND IS REVISIONS TOLERANCED DRG. STAND SUBJECT OF COPYRIGHT /PRACTICE DEBUR ALL EDGES AS 1100 62 - Chapter 9 - Boom...

  • Page 69: Mid Section

    DIMENSIONS ARE IN MILLIMETERS OPEN DIM ± 0.20 DRAWN: Base Crop Cruiser Boom DEBUR ALL EDGES Name OF GOLDACRES TRADING PTY LTD AND IS ONE DEC. PL. ± 0.10 MATERIAL: SUBJECT OF COPYRIGHT Surface Finish: TWO DEC. PL. ± 0.05 ANGULAR ±...

  • Page 70: Boom Features

    Boom Features Centre Section Hydraulic fold The TriTech centre section is made up of two The hydraulic fold feature allows the boom to be components, the Paralift rear and the boom centre opened and closed from within the tractor cabin via section.
  • Page 71 Goldacres suggest the use of a The RapidFire system reduces the amount of current TeeJet or Lechler nozzle selection catalogue...

  • Page 72: Boom Options

    Boom Options Fence Line Jets Three Tier System (3TS) Goldacres offer manually and electrically operated The Three Tier System (3TS) consists of two fence line jets. The ‘fenceline’ jet is designed to enable complete and totally separate boom lines on the the operator to spray right up to the boundary same boom frame.

  • Page 73: Boom Operation

    Boom Operation Folding Operation FOLDING PROCEDURE: 1. Starting with the boom in the working position, use the lever/switch in cabin to raise the boom fully. 2. Use the lever/switch to fold the boom completely 3. Lower the boom until the boom just touches the rests 4.

  • Page 74: Boom Adjustment

    Boom Adjustment Inner Steel Boom Alignment - 4. If adjustment is required, loosen the two lock-nuts on the boom fold adjuster bolt at the rear of the Unfolded Position boom. 1. Open the boom fully into the working position. 5. To adjust the boom forward, tighten the outer 2.
  • Page 75 Boom Adjustment Outer Boom Wing Alignment - 4. To adjust the outer boom rearward, wind out the boom stopper bolt. The rear turnbuckle must Unfolded Position be shortened and the turnbuckle at the front 1. When adjustment of the inner booms is complete lengthened.
  • Page 76 Cable anchor plate Location holes (allows 1.75 mm increment Tighten in adjustment with bolt and slide plate) folded position 1-3 MORANG CR GOLDACRES MITCHELL PARK 3352 PH: 03 53426399 FAX: 03 53426308 TITLE: Rear cable mount 24-36m RH MY13 DATE CREATED:...
  • Page 77 Tilt adjustment (use to raise/lower inner boom) Tilt adjustment lock nut Standard Tilt Adjustment Continued over page Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 9 - Boom - 71 1-3 MORANG CR GOLDACRES MITCHELL PARK 3352 PH: 03 53426399...
  • Page 78 To lower the outer boom, remove shims from the lower pivot REV NO CHANGE DATE ECN NO. 1-3 MORANG CR GOLDACRES MITCHELL PARK 3352 PH: 03 53426399 FAX: 03 53426308 TITLE: 72 - Chapter 9 - Boom Prairie Pro Operator’s Manual MY17 - REV 3 DATE CREATED: DWG NO.
  • Page 79 Boom Adjustment Vertical Boom Alignment - Folded not saddle correctly and will not be supported in transport. Position When the booms are folded up in the transport The boom support saddle is bolted to the outer position, the full weight of the booms must be boom and when folded, couples to the inner boom.
  • Page 80 ± 0.25 26/09/2018 GA4907345 DRAWING CHECKED BY: THIS DRAWING REMAINS THE PROPERTY DEBURR AND BREAK OF GOLDACRES TRADING PTY LTD AND IS SHEET 2 OF 2 SHARP EDGES DO NOT SCALE DRAWING SUBJECT OF COPYRIGHT 12 bolts hold the top cords...

  • Page 81: Three Dimensional Breakaway

    Figure A maintenance on breakaway Figure B Figure C REV NO CHANGE DATE ECN NO. 1-3 MORANG CR GOLDACRES MITCHELL PARK 3352 PH: 03 53426399 FAX: 03 53426308 TITLE: DATE CREATED: DWG NO. UNLESS OTHERWISE SPECIFIED 22/10/2012 DIMENSIONS ARE IN MILLIMETERS...

  • Page 82: Hydraulic Yaw Suspension

    Hydraulic Yaw Suspension Overview 5. Connect the bleed hose (supplied in the sprayer kit) to quick connect ports on the accumulators. Two hydraulic cylinders with individual nitrogen filled accumulators connected to each, centre and dampen 6. Couple the pioneer connectors to an external the yaw movement.

  • Page 83: System Charging

    Hydraulic Yaw Suspension System Charging 4. Open the hydraulic yaw charge ball valves. 1. Park the machine on a flat level surface, engage the park brake and chock the sprayer wheels. 2. Open the boom into the working position and lower to the minimum working height.
  • Page 84 Hydraulic Yaw Suspension Re-centering Boom 7. Close the hydraulic yaw charge ball valves. 1. Park the machine on a flat level surface, engage the parking brake and chock the sprayer wheels. 2. Open the boom into the working position and lower to the minimum working height.

  • Page 85: Bi-Fold

    Bi-fold The following are boom adjustments that are specific NOTE: The cable should be tensioned so that there to bi-fold booms. All other adjustments on a bi-fold is a 50 mm deflection in the cable when a force of boom can be made as stated above for a regular 15 kg is applied to it.

  • Page 86: Hydraulic Adjustments

    Bi-fold Hydraulic Adjustments If the bi-fold loses pressure while operating, the check valves may be leaking. If they are leaking, they The pressure in the Bi-fold circuit will vary should be replaced. depending on what size boom is fitted, up to a maximum pressure of 1700 PSI.

  • Page 87: Lubrication & Maintenance

    Chapter 10 LUBRICATION & MAINTENANCE Maintenance Schedule FREQUENCY MAINTENANCE TASKS 8 hour Check pump oil level & condition 8 hour Check tyre pressure 8 hour Check wheel nuts are torqued correctly to 320 ft/lb 8 hour Grease tilt arm pivot pins 8 hour Grease cable drum bearing block pivots 8 hour...

  • Page 88: Lubrication

    Lubrication Goldacres recommend that a quality multi purpose The pictures below outline key lubrication points. All grease should be used when lubricating your hydraulic cylinders (excluding wing tilt cylinder) have equipment. grease points on the clevis ends. A SAE 30W40 engine oil should be used in the diaphragm pump.

  • Page 89: Lubrication Points - Centre Section

    ECN N° Surface Finish: Drawing Checked: ANGULAR ± 0.50° THIS DRAWING REMAINS THE PROPERTY UNLESS OTHERWISE LOCATION GREASE INTERVAL OF GOLDACRES TRADING PTY LTD AND IS REVISIONS Approved TOLERANCED DRG. STANDARD SUBJECT OF COPYRIGHT /PRACTICE DATE EDITED: Boom rose ends...

  • Page 90: Lubrication Points - Cable Drum

    LOCATION GREASE/OIL INTERVAL REV NO CHANGE DATE ECN NO. Pivot points on 3D breakaways 8 hourly 1-3 MORANG CR GOLDACRES MITCHELL PARK 3352 PH: 03 53426399 FAX: 03 53426308 Tip rose ends 8 hourly TITLE: DATE CREATED: DWG NO. UNLESS OTHERWISE SPECIFIED...

  • Page 91: Maintenance - General

    This will ensure a very relief setting. Goldacres pre-sets the pressure to even and constant pressure delivery. approximately 110 PSI and this should not be altered.
  • Page 92 Maintenance - General 3 MONTHS Never change the linkage position for the actuator Grease the jack; there are two grease nipples on on the lever without authorization from the the sprayer’s jack. One on the winding mechanism vehicle manufacturer as the vehicle will have been and one on the jack swing pivot.

  • Page 93: Changing Wheels

    Maintenance - General Clean all existing grease from the axle and the hub • Ensure that the sprayer is stable when being left and wash in solvent. Insert new rear seal. for an extended period of time. Pack the two new bearings with grease prior to REFITTING A WHEEL fitting on the axle.
  • Page 94 Maintenance - General Booms SUCTION FILTER CLEANING CAUTION: Wear gloves and other recommended 8 HOURS protective clothing. • Grease tilt arm pivot pins. • Grease cable drum bearing block pivots. 1. Ensure that the pump is turned OFF and the pump three-way ball valve is turned OFF to 25 HOURS prevent flow to the filter.

  • Page 95: Airbag Suspension

    Airbag Suspension The airbag suspension consists of a 12V air Upright rod Valve arm compressor, one ride height valve, two airbags, shock absorbers, an axle (used as the air reservoir) and the axle frame. The 12V compressor is powered up when the ignition is switched on.

  • Page 96: Hydraulics

    Hydraulics Hydraulic Spool Block WARNING: DO NOT operate the hydraulic functions while adjusting the flow. All people and The above is the layout for the electric over objects should be clear of the boom wing radius hydraulic spool valves. The spool block is located on while operating the hydraulic functions.

  • Page 97: Corrosion Prevention

    Corrosion Prevention Goldacres are applying G15 anti corrosion spray to Use the following as a guide for areas to spray with all fasteners (bolts, washers and nuts) and zinc plated corrosion inhibitor. This guide is not necessarily components at the time of manufacture.
  • Page 98 Prairie Pro 8500L 20 Surface Finish: Drawing Checked: ANGULAR ± 0.50° THIS DRAWING REMAINS THE PROPERTY UNLESS OTHERWISE OF GOLDACRES TRADING PTY LTD AND IS Approved TOLERANCED DRG. STANDARD SUBJECT OF COPYRIGHT RH pod frame mounting bolts /PRACTICE DATE EDITED:...
  • Page 99 OPEN DIM ± 1. ANGULAR ± 0. THIS DRAWING REMAINS THE PROPERTY DESCRIPTION UNLESS OTHERWISE OF GOLDACRES TRADING PTY LTD AND IS TOLERANCED SUBJECT OF COPYRIGHT Cable drum bolts DEBUR ALL EDGES Breakaway hinges & boom end protectors Nozzle bracket bolts...
  • Page 100 94 - Chapter 10 - Lubrication & Maintenance Prairie Pro Operator’s Manual MY17 - REV 3...

  • Page 101: Troubleshooting

    The following troubleshooting information is shown in this chapter prior to calling your dealer, or provided as a reference when your sprayer is not Goldacres, for service advice functioning correctly. To ensure that you receive Parts information and schematics can be found in the best possible service, it is recommended that the parts manual supplied.
  • Page 102 Spray Pump PROBLEM COMMON CAUSES COMMON SOLUTION Verify console calibration settings. Check for restriction in bypass line. Pressure and flow Bypass line is restricted or rate are too high blocked.. Check pump speed is not too fast. Check if Bypass valve is turned on The pressure on Blocked filters of nozzles Check and clean all pressure and nozzle filters...

  • Page 103: Plumbing

    Plumbing PROBLEM COMMON CAUSES COMMON SOLUTION Check all wiring and connections to ensure Insufficient power. there is 12 volts at the valves. Boom valves fail to open System pressure greater than Reduce the system pressure 150 PSI. Check all wiring and connections to ensure Insufficient power.

  • Page 104: Flow Meter & Controller

    Flow Meter & Controller PROBLEM COMMON CAUSES COMMON SOLUTION Incorrect console calibration Re-calibrate console Inconsistent ground speed Check cabling reading Application rate is inaccurate, unstable Inconsistent flow meter Replace flow meter or zero reading Replace control valve Faulty control valve Check using manual increase/decrease flow control Speed sensor display Incorrect speed calibration...

  • Page 105: Voltage Readings

    Flow Meter & Controller Testing Raven Flow Meter Cable Use the following procedures to the manually override the boom valves and control valve if the Change meter Cal number to 1 with the [Meter Raven console has failed or is otherwise not able to Cal] key.

  • Page 106: Chemical Probe

    Chemical Probe PROBLEM COMMON CAUSES COMMON SOLUTION Air leak in the vacuum Check all hose clamps and fittings are tight system Chem probe is not working or is working too slow Lack of pressure to venturi in Check there are no kinked hoses and the top of tank water pressure is about 100 PSI ISOLATING POSSIBLE AIR LEAKS...

  • Page 107: Tritech Boom

    TriTech Boom PROBLEM COMMON CAUSES COMMON SOLUTION Inner and outer wing are Stopper bolt holding out not in line with each other Adjust the boom stopper bolt the boom when the boom is unfolded Insufficient lubrication Lubricate all boom pivots Booms will not fully fold to Fold cylinder mounts have the boom rests...

  • Page 108: Smart Steer

    Tighten sensor and linkages may be loose The wheels do not return to exact centre position The minimum coil current Consult your Goldacres dealer may be set too low The yaw sensor connectors Disconnect yaw sensor. Clean and dry The sprayer doesn’t follow may have moisture in them connector.

  • Page 109: Optional Accessories

    Chapter 12 OPTIONAL ACCESSORIES General Information The following pages provide information on NOTE: These options may not be fitted to your Goldacres optional accessories available on this sprayer unless ordered. equipment. ITEM NO. PART NUMBER DESCRIPTION QTY. GA5013603 PVC pipe 25mm cut 630mm HOS25PVC PVC hose 25mm cut 3.2m...
  • Page 110 Chemical Induction Probe Operation Once chemical has been transferred into the main spray tank the sprayer should always be WARNING: It is critical that the chemical probe agitating until spraying begins. venturi continues to operate for a minimum of 30 seconds following use. This will ensure that no chemical is left in the line prior to the probe being disconnected.

  • Page 111: Chemical Transfer Pump

    Chemical Transfer Pump Overview The chemical transfer pump is used to transfer chemical to the main tank, in place of the venturi chemical probe. Combined with a SHURflo FM- 1100 flow meter, its an accurate way of measuring chemical being transferred into the main tank. The chemical transfer pumps are designed for maximum practical corrosion protection with a Chemical probe...

  • Page 112: Chemical Transfer Flow Meter

    Chemical Transfer Flow Meter The FM-1100 Flow Meter is a positive displacement fluid metering unit. SPECIFICATIONS • Accuracy: +/-0.5% • Flow Range: 9-136 L/min • Maximum Pressure: 410 kPa (60 PSI) • Maximum Total: 9999 • Auto Shut Off: 3 minute •...
  • Page 113 Chemical Transfer Flow Meter The MODE button performs the following functions: 3. Press and hold MODE button again for 3–5 seconds to enter Calibration Mode (CAL). 1. If the display is off, press MODE button to display 4. CAL and chosen Volume Unit (GAL or LTR) will current total (CUR).
  • Page 114 will both blink together. Numeric Display will also 1. Press MODE button to turn meter on. show a value (XXXX), which represents the present value stored in flow meter’s memory. 2. Press MODE button again to display CUMULATIVE TOTAL (CUM). 5.

  • Page 115: Chemical Transfer Flow Meter & Pump-Troubleshoot

    Chemical Transfer Flow Meter & Pump - Troubleshooting PROBLEM COMMON SOLUTIONS Meter display will not turn on: Check for dead battery. Check electronics chamber for moisture. Check O-ring seal for damage. Check to see that PCB assembly is properly seated. Check to see that battery is properly seated / no corrosion.

  • Page 116: Hydraulic Fill Pump

    Hydraulic Fill Pump • When properly primed close the water delivery line to dead head the pump Continue adjusting the bypass screw until the water pressure reaches a maximum 3.4 bar. • Once this is achieved, lock down the bypass screw and reopen the pump water delivery line.
  • Page 117 Seal kit GA5047615 contains 4 orings as shown Solenoid GA5047726 supplied with orings Hydraulic Fill Pump Operation WARNING: Do not pump flammable or hazardous liquids with hydraulic fill pumps. IMPORTANT: Before starting the pump for the first time, fill the pump chamber and suction hose with water and ensure the delivery line is open.

  • Page 118: Direct Chemical Injection

    Direct Chemical Injection Filling Chemical Tank(s) BULK 600 L DCI TANK OPTION FILL PROCEDURE The chemical tanks are filled in one of two ways depending DCI options fitted. For the bulk 600 L Step 1. Connect the chemical probe/enviro drum DCI option, a chemical transfer pump is used.
  • Page 119 Direct Chemical Injection Pumping Circuit Rinse Step 1. Ensure the 4 way rotary valve is set to ‘To boom’. Step 2. Set the pump suction to ‘Pump suction from rinse tank’. NOTE: Ensure there is a sufficient amount of water in the main sprayer rinse water tank.

  • Page 120: Direct Chemical Injection - Scs4400 Programming

    Direct Chemical Injection - SCS4400 Programming If the console detects the presence of a chemical This is an imperial calibration value and must be injection pump during initial console programming ignored. The correct metric value is [372]. it will automatically interrupt the programming To enter this meter calibration figure: procedure after the [RATE CAL] value has been entered for the initial product.
  • Page 121 Direct Chemical Injection - SCS4400 Programming NOTE: Main sprayer pump does not need to be • Key in the appropriate [VALVE CAL] calibration number [123] engaged to perform this test function but all boom sectional switches need to be on to simulate the •...
  • Page 122 Direct Chemical Injection - SCS4400 Programming • Depress the [DATA MENU] key again to highlight independently to that being recorded for the main tank ‘PRODUCT’ • Depress the [DOWN] key repeatedly to move NOTE: Before resetting the Area and Volume functions for a chemical injection unit record any the curser adjacent to ‘LOW LIMIT’...
  • Page 123 Direct Chemical Injection - SCS4400 Programming • Depress the [ENTER] key to display the ‘E’ enter to switch to the product to the auto mode. symbol The ‘NOBM’ (no boom) component automatically • Enter a value of ‘0’ to reset the particular function disappears when the console senses the switching ‘on’...
  • Page 124 Direct Chemical Injection - SCS4400 Programming CHANGING THE ORDER IN WHICH repeatedly until ‘CAN’ is highlighted. ADDITIONAL PRODUCTS APPEAR ON THE • Momentarily depress the key repeatedly to move CONSOLE SCREEN the curser adjacent to the particular product be it If more than one injection unit is connected to either 2 or 3.

  • Page 125: Direct Chemical Injection - Quick Start Guide

    Tank (SPRAY MO 4. Move handle to Single DCI module shown. Up to 3 DCI modules Chemical Tank R (SPRAY MODE) can be added to your sprayer 5. Move handle to Vent (SPRAY MO Direct Chemical Injection - Quick Start Guide Fill Empty Calibrate...
  • Page 126 Tank Tank Rinse Tank Rinse Rinse mode Rinse mode 4. Move handle to Pump Suction Pump Suction Pump Suction Pump Suction Chemical Tank Rinse from Chemical Tank from Chemical Tank from Rinse Tank from Rinse Tank Spray mode (SPRAY MODE) Vent Fill mode Tank Vent...
  • Page 127 Direct Chemical Injection - Quick Start Guide Spray Flush Calibrate Do not run pump in this position unless camlock cap is removed Spray mode Valve must be o Valve must be o to operate transcal to operate transcal 1. Move handle to To 1.

  • Page 128: Boom Height Control - Norac

    This allows the operator to focus on machine operation and safety. Manual operation of a sprayer in uneven field terrain may require reduced operating speeds for continual boom adjustments. WWW.NORAC.CA    PRECISION DEFINED Goldacres UC5 Active Wing Roll               ...

  • Page 129: Fill Flow Meter - 70 Series

    70 series fill flow meter Fill Flow Meter - 70 Series Key Features The Tee Jet monitor and flow meter system can be set up to measure the amount of flow entering the main spray system or it can be set up with a supplementary electronic ball valve that will shut off when a pre determined volume is reached preventing over filling of the sprayer.
  • Page 130 Fill Flow Meter - 70 Series Operating Screen TARGET VOLUME [L] LITER ACTUAL VOLUME Console Programming 1. Press ‘PRO’ to turn display screen on. (once turned on, numbers shown on screen may vary to those shown below) 2. The flow meter calibration number must be entered. This number is located on the flow meter ID label. Continued over page 124 - Chapter 12 - Optional Accessories Prairie Pro Operator’s Manual MY17 - REV 3...
  • Page 131 Fill Flow Meter - 70 Series 3. To do this, press ‘PRO’ and hold down for 3 seconds. Using the up and down arrows adjust the number so that it matches the flow meter calibration figure (pulses/liter). 4. Press the ‘PRO’ button once the correct calibration number has been entered. This will take you to the next screen but will also set the calibration figure that was just entered.

  • Page 132: Flow Meter Operation

    Fill Flow Meter - 70 Series Flow Meter Operation 1. Press ‘PRO’ to switch display screen on 2. To begin measuring flow into the sprayer tank, ensure ‘>L’ next to the target volume is flashing. You can now apply flow through the fill system. The actual volume on the bottom line should begin increasing. Note: If ‘>L’...
  • Page 133 Prairie Pro Operator’s Manual MY17 - REV 3 Chapter 12 - Optional Accessories - 127...
  • Page 134 www.goldacres.com.au...

This manual is also suitable for:

Prairie pro 5000lPrairie pro 6500lPrairie pro 7500lPrairie pro 8500l

Table of Contents