Related Manuals for Lincoln Electric FLEXCUT 125 CE
Summary of Contents for Lincoln Electric FLEXCUT 125 CE
- Page 1 INSTALLATION FLEXCUT 125 CE SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE INSTALLATION N° 07085710NG 8695 4496 EDITION : EN Instructions for use REF : REVISION : B DATE : 02-2019 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
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Page 3: Table Of Contents
7 - SOUND POLLUTION ......................5 8 - AIRBORNE NOISE ......................6 C - DESCRIPTION ..........................7 1 - CAPACITIES OF THE FLEXCUT 125 CE INSTALLATION ..........7 2 - INTEGRATED INSTALLATION ON LINCOLN MACHINE ..........8 3 - DETECTION BOX ....................... 10 4 - TOOL HOLDER AND TORCH IMPACT SAFETY .............. - Page 4 For operating instructions, adjustments, troubleshooting and spare parts see safety instructions for use and maintenance ISEE N° ISUM IM10375 Flexcut 125 CE Power Source 8695 4566 Tool Holder PO150D DISPLAYS AND PRESSURE GAUGES The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be...
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Page 5: A - Identification
8695 4496 / B A - IDENTIFICATION 1 - FLEXCUT 125 CE INSTALLATION Please note the serial number of your installation in the box below. This information will be required if you need to contact our after- sales service staff. -
Page 6: Tool Holder Po150D
A - IDENTIFICATION 8695 4496 / B 2 - TOOL HOLDER PO150D Please refer to the document: 8695 4566. 3 - FLEXCUT 125 CE POWER SOURCE Please refer to the document: IM10375. 4 - TORCH LC125M Please refer to the document: IM10375. -
Page 7: B - Safety Instructions
Standard EN 169 requires the use of shade 10 dark glass for the intensities from this process. 2 - GROUNDING PRINCIPLE In the event of electrical faults, in order to prevent all troubles on the Flexcut 125 CE installation, all metallic parts within the operator’s reach must imperatively be linked to the ground. MARKS... -
Page 8: Electrical User Safety
Check regularly the condition of power and ground connections We remind you that the power supplies of Flexcut 125 CE and machine must be equipped with primary protection devices, i.e. manual locking and unlocking breakers or breakers activated when an electrical fault is detected. -
Page 9: Electromagnetic Pollution
Plasma arc cutting generates variable quantities of noise depending on the cutting conditions. It is to be noted that legislation allows noise emission of 80 dB (A) for 8 hours of exposure. In fact, the period of use of plasma cutting is often less (ISO R1996 and R1999). FLEXCUT 125 CE INSTALLATION... -
Page 10: Airborne Noise
Level LAeq Level LAeq Level LCpeak Level LCpeak dB(C) dB(C) dB(A) dB(A) Distance 101,2 114,3 95,2 from 96,2 90,6 103,6 measure point to 93,2 106,3 103,8 torch 90,8 103,8 85,9 98,6 89,7 102,6 84,4 98,8 FLEXCUT 125 CE INSTALLATION... -
Page 11: C - Description
8695 4496 / B C - DESCRIPTION 1 - CAPACITIES OF THE FLEXCUT 125 CE INSTALLATION This complete installation consists of a group of industrial equipment (power source, torch, control unit, tool holder, bundles...) especially designed to allow automatic thermal cutting by plasma jet. -
Page 12: Integrated Installation On Lincoln Machine
This installation may be used in an integrated manner on a machine supplied by us. The main functions are accessible by the NC that will steer the cutting processes via Ethernet. This installation can manage the plasma cutting function for a maximum of 2 torches. FLEXCUT 125 CE INSTALLATION... - Page 13 0708 5608 Cycle function assembly Tool Holder 0708 5505NG Programming interface 07085711NG (15m) Torch LC125M + torch bundle 07085712NG (22m) Flexcut 125 CE power source K4811-2 Cutting gas (Air) Transverse chain Longitudinal chain 07085711NG (15m) Torch harness 07085712NG (22m) Power source / cycle control harness...
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Page 14: Detection Box
It is usually mounted on the beam of the thermal cutting machine. When choosing the location of this unit, make sure that the distance is compatible with the length of the detection cable. CHARACTERISTICS : Reference: 0708 5608 Dimensions: 131mm x 176mm x 65mm FLEXCUT 125 CE INSTALLATION C-10... -
Page 15: Tool Holder And Torch Impact Safety
Please refer to the document: IM10375 6 - POWER SOURCE The function of Flexcut 125 CE power source is to regulate the cutting current according to the required setpoints The Flexcut 125 CE can deliver a maximum of 125A. The power source is generally located close to the installation. - Page 16 C - DESCRIPTION 8695 4496 / B FLEXCUT 125 CE INSTALLATION C-12...
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Page 17: D - Assembly And Installation
Never exceed the pressure value of 8 bars. Starting up the gas sources Please refer to section : "6-2 CYLINDER CHANGE PROCEDURE" in the safety booklet 8695 7050 FLEXCUT 125 CE INSTALLATION D-13... - Page 18 Layout of cables and flexible pipes The customer should provide the means for supporting and keeping away from mechanical, chemical, or thermal damage, the cables and flexible pipes from their source to the entry of the power source FLEXCUT 125 CE INSTALLATION D-14...
- Page 19 The operative power depends on the serviceable voltage used. A cable of adequate section is to be provided to linkthe isolating switch to the power source. Consumption of installation except power source For installations integrated into Lincoln machines, refer to the machine instructions. FLEXCUT 125 CE INSTALLATION D-15...
- Page 20 D - ASSEMBLY AND INSTALLATION 8695 4496 / B Consumption of Flexcut 125 CE power source Alimentation 400 V 3 phases + terre I eff (125A-175VDC) 40 A aM Fuse rating 10*38 Fuse rating Power supply cable 4*6 mm² section Cable part number .5519035NG...
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Page 21: Installation
LC125M the power source Flexcut 125 CE air and power supply. FLEXCUT 125 CE INSTALLATION D-17... - Page 22 D - ASSEMBLY AND INSTALLATION 8695 4496 / B FLUID CONNECTIONS Mark Designation Flexcut 125 CE power source Cutting gas (Air) Torch LC125M + torch bundle FLEXCUT 125 CE INSTALLATION D-18...
- Page 23 D - ASSEMBLY AND INSTALLATION 8695 4496 / B ELECTRICAL CONNECTIONS Mark Designation Detection box Cycle function assembly Flexcut 125 CE power source Tool holder Torch LC125M + torch bundle FLEXCUT 125 CE INSTALLATION D-19...
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Page 24: Cycle Function Installation For Integrated Installation
The cycle function is mounted in the factory in the main cabinet CONNECTIONS The cycle function is connected in the factory in the main cabinet 4 - TOOL-HOLDER INSTALLATION Please refer to the document : 8695 4566 FLEXCUT 125 CE INSTALLATION D-20... -
Page 25: Installing The Detection Box
The box is fastened mechanically behind the tool-holder. ELECTRICAL CONNECTIONS J1 connector Detection cable to torch - 07085622 J2 connector Detection cable to cycle box - 07085627 J3 connector Detection cable to cycle box - 07085627 FLEXCUT 125 CE INSTALLATION D-21... -
Page 26: Torch Lead-Bundles Installation
Connect the torch harness to the front of the power source Connect the earth cable to the sheet metal holding table Important: after connection, check there is no leak (water and gas) and that no pipe is bent FLEXCUT 125 CE INSTALLATION D-22... - Page 27 D - ASSEMBLY AND INSTALLATION 8695 4496 / B FLEXCUT 125 CE INSTALLATION D-23...
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Page 28: E - Operator Manual
At any time (except if there is a fault or if the torch is not selected), the height of each torch can be modified in slow speed. To do so, use the buttons in UI. (available in documentation 8695 4944, in the sections relating to the Flexcut 125 CE system). 2 - ADJUSTMENTS PROCESS PARAMETER ADJUSTMENT Process parameters can be adjusted from the UI. -
Page 29: Cycles
E - OPERATOR MANUAL 8695 4496 / B 4 - CYCLES FLEXCUT 125 CE INSTALLATION E-25... - Page 30 E - OPERATOR MANUAL 8695 4496 / B FLEXCUT 125 CE INSTALLATION E-26...
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Page 31: F - Maintenance
Maintenance should be more frequent if production is greater. For the maintenance of the Flexcut 125 CE power source, please refer to instructions IM10375. For the maintenance of the tool holder PO150D, please refer to instructions 8695 4566. -
Page 32: Troubleshooting
While troubleshooting, the technician may ask you to check the status of the indicators on the PLC « E2 », and also those on each of the solenoid valves, which have an indicator that goes on when the valve supply is on. On the PLC, faulty inputs/outputs are red. FLEXCUT 125 CE INSTALLATION F-28... - Page 33 01011 = Cycle stop for Head Probe impact (oxycutting) or torch Correct the fault, raise the tool Collision. Jog in limited speed impact (plasma) holder and clear the alarm FLEXCUT 125 CE INSTALLATION F-29...
- Page 34 F - MAINTENANCE 8695 4496 / B Explanation of alarms : plasma Flexcut 125 CE The alarms indicating Flexcut 125 plasma process faults are indicated on the UI. Alarm Probable causes Possible remedies The filter has been activated, but 1071: No operating feedback from the...
- Page 35 Set the speed offset of the The tool holder speed offset has variable speed drive not been set. Incorrect cutting height Reposition the plate or change The plate is not on fixed supports the detection method (using pilot arc) FLEXCUT 125 CE INSTALLATION F-31...
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Page 36: Po150D Tool Holder Maintenance
8695 4496 / B 3 - PO150D TOOL HOLDER MAINTENANCE Please refer to the document : 8695 4566. 4 - FLEXCUT 125 CE POWER SOURCE MAINTENANCE Please refer to the document : IM10375. 5 - TORCH LC125M MAINTENANCE Please refer to the document : IM10375. -
Page 37: Spare Parts
Machine interface board W000XXXXXX Flowmeter 9357 XXXX Silk-screen printed front panel For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : FLEXCUT 125 CE INSTALLATION F-33... - Page 38 F - MAINTENANCE 8695 4496 / B MAIN PARTS FLEXCUT 125 CE INSTALLATION F-34...
- Page 39 Cycle function assembly Torch LC125M + torch bundle (15m) K4300-5 Torch LC125M + torch bundle (22m) K4300-6 Flexcut 125 CE power source K4811-2 Tool holder PO150D P07085025 For parts order, give the quantity required and put the number of your machine in the box below.
- Page 40 For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : TOOL HOLDER PO150D ASSEMBLY Please refer to the document : 8695 4566. FLEXCUT 125 CE INSTALLATION F-36...
- Page 41 W000383702 X20BM11 back panel W000383703 X20TB12 terminal block For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : FLEXCUT 125 CE INSTALLATION F-37...
- Page 42 Torch LC125M + torch bundle (15m) K4300-6 Torch LC125M + torch bundle (22m) For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : FLEXCUT 125 CE INSTALLATION F-38...
- Page 43 F - MAINTENANCE 8695 4496 / B FLEXCUT 125 CE INSTALLATION F-39...
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Page 44: Personal Notes
F - MAINTENANCE 8695 4496 / B PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com FLEXCUT 125 CE INSTALLATION F-40...