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PREFACE
IBIC
No :
Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine, proper
care and maintenance are essential for trouble-free operation and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO Passion Pro
Summary of Contents for HERO Passion Pro
- Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
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Page 3: Table Of Contents
CONTENTS Pg. No. Pg. No. MOTORCYCLE IDENTIFICATION î Air cleaner PRODUCT SPECIFICATION î Throttle operation î Valve clearance SAFE RIDING TIPS î Carburetor ACCESSORIES & MODIFICATIONS î Throttle controlled ignition system ANTI-THEFT TIPS TIPS FOR HEALTHY ENVIRONMENT î Clutch MOTORCYCLE VIEWS î... -
Page 5: Motorcycle Identification
YYYYY Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Passion Pro Engine Variants Frame Spoke wheel/Kick start/Drum Cast wheel/Kick start/Drum Spoke wheel/Electric start/Drum Cast wheel/Electric start/Drum Cast wheel/Electric start/Disc Frame No. and Engine No. may be required: 1. -
Page 6: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1980 mm Overall width 765 mm Overall height 1075 mm Wheelbase 1235 mm Saddle height 795 mm Ground clearance 165 mm Weight 112 kg (Kick Start/Drum) Kerb weight 115 kg (Electric Start/Drum) 116 kg (Electric Start/Disc) Capacities Engine oil 1.05 litres at disassembly and 0.85 litre at draining... - Page 7 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Caster 26° Trail length 85 mm Front 2.75x18-4PR/42P Tyre size Rear 3.00x18-6PR/52P Front (Disc type) Dia. 240 mm (Optional) Front (Drum type) Brakes Dia. 130 mm Rear (Drum type) Dia. 130 mm Front Wheel Spoke Wheel/Cast Wheel (Optional) Rear Wheel Spoke Wheel/Cast Wheel (Optional) Transmission...
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Page 8: Safe Riding Tips
SAFE RIDING TIPS Do's: Don't: Always conduct simple pre-ride inspection Never use cell phone while riding the î î (page 19). motorcycle. Avoid sudden acceleration, braking and Always wear a helmet (ISI marked) with î î turning of your motorcycle. chin strap securely fastened and insist on a helmet for your pillion rider. -
Page 9: Accessories & Modifications
Modifying your motorcycle or using non- We strongly advise you not to remove any accessories can make your original equipment or modify your Hero MotoCorp motorcycle unsafe. Before you consider motorcycle in any way that would change its making any modifications or adding an design or operation. - Page 10 î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil î recommended by and make sure you change it every 6000 kms. (with top Hero MotoCorp up every 3000 kilometres) to keep the engine fit and environment healthy.
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Page 11: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 8 9 10 80 100 (1) Horn switch (12) Turn signal indicator (2) Turn signal switch (13) LCD panel (3) Clutch lever (14) Reset button (4) Headlamp switch (15) Master cylinder (optional) (5) Passing switch (16) Front brake lever (6) Rear view mirror (17) Throttle grip (7) Dimmer switch... - Page 12 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel valve (7) Left side cover (12) Rear grip (2) Carburetor (8) Saree guard with women (13) Seat lock/Helmet hanger pillion step (3) Gear shift pedal (14) Side stand switch (9) Rear turn signal lamp (4) Rider foot rest (15) Front turn signal lamp (10) Reflex reflector...
- Page 13 MOTORCYCLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (6) Rear brake pedal (10) Front suspension (2) Battery compartment (inside) (7) Oil level dipstick (11) Headlamp (3) Kick starter pedal (8) Caliper (optional) (12) Front visor (4) Rider foot rest (9) Front disc (optional) (13) Rear suspension (5) Starter motor (optional)
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Page 14: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Sl. No. Description Function Neutral indicator Light glows when vehicle is in neutral Speedometer Indicates driving speed Turn signal indicator Flashes when turn signal switch is operated Indicates approximate fuel quantity in the form of digital segments. -
Page 15: Ignition Switch
Ignition switch “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stoplamp and Passing Switch can be “ON”... -
Page 16: Service Reminder Indicator
Fuel gauge The fuel gauge (1) is of a Liquid Crystal Display (LCD) type. TRIP The approximate amount of fuel quantity available in the fuel tank is indicated by the number of segments (2) in the display. SERVICE REMINDER TRIP TRIP (3) Segment (4) Odometer (5) Tripmeter (6) Reset button (7) Service reminder indicator... -
Page 17: Right Handlebar Controls
1. Passing switch IMPORTANT: To switch “OFF” the turn signal after completing the turn, gently push Gives an indication for passing ahead. inside. Functions in DC when the passing switch 5. Horn switch knob is pressed in the following condition. Headlamp switch is “OFF”. -
Page 18: Steering Lock
STEERING LOCK Operation: Insert the key and turn it Steering lock with Ignition switch, turn the clockwise. Pull the knob (2) downwards to release the seat. To install, engage the hook ignition key (1) to "OFF" position & turn the on the underside of the seat with the frame handle bar towards left or right &... -
Page 19: Fuel Valve
CHOKE (1) Side stand switch (2) “ON” Position FUEL VALVE “RES” Position The three way fuel valve is on the left side of the At “RES” position (3), fuel will flow from the carburetor. reserve fuel supply to the carburetor. Use the “OFF”... -
Page 20: Fuel Tank
Do not smoke or allow flames or sparks in the area where the petrol is refilled or where petrol is stored. ENGINE OIL Use only Hero Genuine Engine Oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SJ Grade (JASO MA). -
Page 21: Engine Oil Level Check/Top Up Process
ENGINE OIL LEVEL CHECK/ Reinstall the oil level dipstick and check for î TOP UP PROCESS oil leaks. ENGINE OIL REPLACEMENT PROCESS Check engine oil level each day before operating the motorcycle. Drain engine oil with the engine warm and the The oil level dipstick (1) is on the right motorcycle on its main stand. -
Page 22: Tyres
CAUTION Under inflated tyres can also cause wheel damage in rocky terrain. Running the engine with insufficient î oil can cause serious engine damage. Over inflated tyres make your motorcycle ride Running the engine with excessive oil can more harshly, are more prone to damage from î... -
Page 23: Pre-Ride Inspection
Look for : WARNING Bumps or bulges in the side of the tyre or the tread. î Using tyres that are excessively worn or î Replace the tyre if you find any bumps or bulges. improperly inflated can cause a crash in Cuts, splits or cracks in the tyre. -
Page 24: Riding
Running In Tyres-check condition and pressure (page î During first 1000 kms, do not operate the 18). motorcycle at more than 60 kms/hr speed in Clutch-check for smooth operation. î top gear, 45 kms/hr in third gear, 30 Adjust free play (page 31). kms/hr in second gear and 15 kms /hr in first Drive Chain-check condition and î... - Page 25 When riding in wet or rainy conditions, or î on loose surfaces the ability to stop the motorcycle reduces. All your actions should be smooth under î these conditions. Sudden acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning.
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Page 26: Safety Precaution
Remember that your Authorised Distributor/ Dealer knows your motorcycle best and is fully equipped to maintain and repair it. To ensure best quality and reliability, use only new Genuine Parts Hero MotoCorp for repair and replacement. -
Page 27: Starting The Engine
STARTING THE ENGINE 1. Turn the ignition 4. Pull the choke lever upwards to “ON” switch “ON”. position as indicated (Use choke during cold conditions). 2. Turn the fuel valve 5. Open the throttle slightly & press the starter “ON”. switch. -
Page 28: Maintenance
MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY... - Page 29 Check idle CO emission along with idle rpm/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 2000 kms. NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.
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Page 30: Oil Screen Filter & Centrifugal Filter
Oil filter screen & centrifugal filter NOTE Clean filters as specified in the maintenance Drain the engine oil thoroughly. î schedule. Remove the kick starter pedal (1), î disconnect the clutch cable (2), remove the muffler (3), remove the right side rider footrest (4) and remove the right crankcase cover (5). -
Page 31: Air Cleaner
For most riding conditions this spark plug heat With the plug washer attached, thread the î spark plug in by hand to prevent cross- range number is satisfactory. However, if the threading. motorcycle is going to be operated for extended periods at high speeds or near maximum power Tighten a new spark plug 1/2 turn with î... - Page 32 (4) Air cleaner cover screws (8) Air cleaner element (9) Element Holder (5) Air cleaner cover The Air Cleaner Element should be cleaned – by blowing moisture free pressurized air. Start cleaning by directing the air nozzle (10) – inside the element and cleaning it by rotating the element about its axis.
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Page 33: Throttle Operation
carburetor. If the cable is kinked, chafed or improperly routed, it should be replaced or rerouted. Standard throttle grip free play (1) is approximately 2-6 mm of grip rotation. Replace it earlier if it becomes very dirty, î damaged on surface or on the sealing area. Install the air cleaner element on holder, insert the air cleaner assembly into the inlet air duct &... -
Page 34: Valve Clearance
Valve clearance piston is at Top Dead Center and both the inlet and exhaust valves are closed. Excessive valve clearance will cause noise, and little or no clearance will prevent the valve This condition can be determined by moving from closing and cause valve damage and the rocker arms. -
Page 35: Throttle Controlled Ignition System
Never adjust air screw (2). Air screw adjustment is to be done only by Authorised workshop. Hero MotoCorp If air screw is tampered it affects the overall performance characteristics of the vehicle. (1) Free play 10-20 mm (2) Clutch lever Start the engine, press the clutch lever and î... -
Page 36: Drive Chain
more frequent maintenance will be necessary. NOTE Inspection î Check that the clutch cable routing is correct. Turn the engine “OFF”, park the motorcycle on î î If proper adjustment cannot be obtained or the its main stand and shift the transmission to clutch does not work correctly, visit your neutral. - Page 37 Loosen the drive chain lock nut (3). Turn both the adjusting nuts (4) in an equal î number of turns until the correct drive chain slack is obtained. Turn the adjusting nut clockwise to decrease the slack or anticlockwise to increase the slack of the chain.
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Page 38: Front Brake
NOTE Visit Authorised workshop (B) Increase free play (ACW) Hero MotoCorp for inspection, cleaning, lubrication and (3) Adjusting nut (4) Brake joint pin adjustment of drive chain at every 2000 kms Front brake (Drum Type) - Page 39 (A) Cut-out not seated (B) Cut-out seated (3) Adjusting nut (4) Brake joint pin NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (1) Brake pad (2) Caliper (3) Brake disc...
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Page 40: Rear Brake
If the level decreases abruptly, check for leakage in the brake system and contact your Authorised workshop. Hero MotoCorp NOTE Clean the dirt and mud accumulation î between the brake pads (1), caliper (2) and the disc (3) by using a water jet. -
Page 41: Brake Wear Indicators
Brake wear indicators Apply the brake several times and check î for free wheel rotation when released. (Spoke/Cast wheel version) Spoke/Cast wheel version When the brake is applied, an arrow (3), fixed to the brake arm (4), moves towards a (A) Decrease free play (CW) reference mark (2) on the brake panel (1). -
Page 42: Battery
If battery seems weak and/or electrolyte is leaking (causing hard starting or other electrical troubles), contact your Authorised workshop. Hero MotoCorp NOTE This symbol on the battery means that this product must not be treated as (1) Brake panel (3) Arrow household waste. -
Page 43: Fuse Replacement
Disconnect the negative (-) terminal (2) î WARNING from the battery first, then disconnect the The battery gives off explosive hydrogen gas î positive (+) terminal (3). during normal operation. Remove the battery (1) from the battery box. î A spark or flame can cause the battery to explode î... -
Page 44: Stop Lamp Switch
Side stand CAUTION Check the side stand for proper function. • Do not attempt to start or ride the motorcycle without a charged battery, it can Check the spring (1) for damage or loss of î cause fusing of the bulbs and permanent tension and the side stand assembly for free damage to certain electrical components. -
Page 45: Headlamp Adjustment
SUSPENSION If the side stand indicator (2) does not î Inspection operate as described in steps 2 or 3, please Check the front forks by locking the front brake visit your Authorised Distributor/Dealer. and pumping the front fork up and down vigorously. -
Page 46: Front Wheel
Rear shock absorber adjustment can be made according to the load/road conditions. In direction A Stiffer î In direction B Softer î NOTE Always adjust both the rear shock absorber to the same position. Use the rear shock absorber adjustment tool (pin spanner) (1) available in the tool kit. -
Page 47: Rear Wheel
Tighten the axle nut. î Remove the rear brake adjusting nut (1) î Axle nut torque: 5.4 Kgf-m and disconnect the brake rod (2) from the Adjust the brake (page 42). î brake arm (3) by pushing down the brake After installing wheel, apply the brake î... -
Page 48: Washing The Motorcycle
parts using a cloth or sponge dampened with a solution of mild detergent and water. Rub the soiled area gently rinsing it frequently with fresh water. After cleaning spray water thoroughly. î Dry the motorcycle by wiping with dry soft î... -
Page 49: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” position “OFF” “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B. - Page 50 “ON” “OFF” Position Check Air Cleaner Clean and Refit Dirty Consult Authorised Workshop Consult Authorised Distributor/Dealer Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged...
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Page 51: Delivery Certificates
Hero MotoCorp Ltd. DELIVERY CERTIFICATE IBIC No.: PASSION PRO I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. Frame No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips. - Page 52 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual and Warranty Booklet 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories 5. Battery Make Sr. No. Front 6.
- Page 53 Hero MotoCorp Ltd. DELIVERY CERTIFICATE IBIC No.: PASSION PRO I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. Frame No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
- Page 54 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual and Warranty Booklet 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories 5. Battery Make Sr. No. Front 6.
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Page 55: Jobs Applicable To Periodic Services
Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air at every service. î Fuel line inspection at every service. î Inspect throttle free play and operation at every service, adjust if necessary. î Clean carburetor at first service then every 6000 kms., adjust if necessary. -
Page 56: Service Record Sheet
SERVICE RECORD SHEET (To be Filled in by Supervisor) Authorized Free/Paid Job Card Km. Range Distributor/Dealer Date Reading Service (Sig. & Stamp) 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII 21000 - 21500... - Page 57 SERVICE RECORD SHEET (To be Filled in by Supervisor) Authorized Free/Paid Job Card Km. Range Distributor/Dealer Date Reading Service (Sig. & Stamp) XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 66000 - 66500 XXIII 69000 - 69500 XXIV...
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Page 58: Service Advice Sheet
SERVICE ADVICE SHEET Normal wear and tear components replacement advice (Not covered under warranty) Authorized Completion Dt. Date Job Card No. Advice Distributor/Dealer Job Card No. Sig. & Stamp... -
Page 59: Ownership Record & Data
Hero MotoCorp Ltd. OWNERSHIP RECORD AND DATA NAME__________________________________________________________________________ ADDRESS______________________________________________________________________ MODEL_______________________________ REGN. NO. ______________________________ ENGINE NO.____________________________________________________________________ CHASSIS NO.___________________________________________________________________ DATE OF PURCHASE____________________KM. READING _________________________ AUTHORIZED DISTRIBUTOR/DEALER’S NAME ________________________________ ADDRESS______________________________________________________________________ _________________________________________________________________________________ BATTERY MAKE_______________________ SERIAL NO._____________________________ AUTHORIZED DISTRIBUTOR/DEALER’S STAMP AND SIGNATURE...
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