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PREFACE
GLAMOUR PROGRAMMED FI. We wish you
Thank you for selecting a
Hero MotoCorp
many miles of continued riding pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes / pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
GLAMOUR PROGRAMMED FI. Please take time to read it carefully. As
Hero MotoCorp
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO GLAMOUR PROGRAMMED FI
Summary of Contents for HERO GLAMOUR PROGRAMMED FI
- Page 1 This booklet is your guide to the basic operation and maintenance of your new GLAMOUR PROGRAMMED FI. Please take time to read it carefully. As Hero MotoCorp with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
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Page 3: Table Of Contents
• WASHING THE MOTORCYCLE ENGINE OIL TOP UP PROCESS • CATALYTIC CONVERTER ENGINE OIL REPLACEMENT PROCESS • AIR SUCTION VALVE TYRES BASIC TROUBLESHOOTING PRE-RIDE INSPECTION ROAD SIGNS STARTING THE ENGINE WARRANTY DETAILS RIDING/BRAKING HERO GENUINE PARTS PARKING/TOOL KIT/FIRST AID KIT ZONAL/REGIONAL/AREA OFFICES MAINTENANCE... -
Page 4: Motorcycle Identification
Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Glamour Programmed FI Model: Engine Variants Electric start/Disc/Cast wheel VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with Legal & Insurance Departments. -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2005 mm Overall width 735 mm Overall height 1070 mm Wheelbase 1265 mm Saddle height 790 mm 150 mm Ground clearance Weight Kerb weight 124 kg (Electric Start) Capacities 0.95 litres at disassembly Engine oil 0.75 litre at draining Fuel tank... - Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Caster 26° Trail length 89 mm Front 2.75x18-42P/4 PR Tyre size Rear 3.00x18-52P/6PR Front (Disc type) Dia. 240 mm Brakes Rear (Drum type) Dia. 130 mm POWER Transmission Primary reduction 3.350 (67/20) 3.071 (43/14) Final reduction 2.769 (36/13) Gear ratio, 1 1.500 (30/20)
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Page 7: Motorcycle Safety
Hero MotoCorp handles, and to become accustomed to the vehicle. motorcycle's size and weight. -
Page 8: Safe Riding Tips
To make yourself more visible, wear bright î reflective clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp... - Page 9 If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance î of serious injury or death in a crash. anyone else has been injured, take time to Be sure you and your pillion always wear a assess the severity of the injuries and whether î...
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Page 10: Accessories & Modification
Modifying your motorcycle or using non- We strongly advise you not to remove any accessories can make your original equipment or modify your Hero MotoCorp motorcycle unsafe. Before you consider motorcycle in any way that would change its design or operation. Such changes could... -
Page 11: Tips For Healthy Environment
î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 kms. (with top Hero MotoCorp up every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 12: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 10 11 (1) High beam indicator (11) Speedometer (2) Horn switch (12) LCD panel (3) Turn signal switch (13) Tripmeter knob (4) Headlamp switch (14) Master cylinder (5) Rear view mirror (15) Front brake lever (6) Pass lamp switch (16) Throttle grip (17) Electric starter switch (7) Headlamp dimmer switch... - Page 13 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel injector (7) Side stand (13) Rear reflex reflector (2) Starter motor (8) Pillion foot rest (14) Tail/Stop lamp (3) Gear shift pedal (9) Women pillion step (15) Rear grip (4) Rider foot rest (10) Saree guard (16) Clutch lever (5) Main stand...
- Page 14 RIGHT SIDE VIEW (6) Brake pedal (12) Front turn signal lamp (1) Pillion foot rest (7) Oil filler cap (13) Headlamp (2) Battery compartment (8) Throttle body (14) Visor (inside) (9) Air suction valve (15) Exhaust muffler (3) Kick starter pedal (10) Caliper assembly (4) Rider foot rest (11) Front brake disc...
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Page 15: Parts Function
Programmed FI system is OK. If it Malfunction Indicator “Flashes”, or remains “ON” there is an abnormality in Lamp (MIL) the Programmed FI system, it is recommended to reduce the speed and drive to the Authorised Hero workshop for check-up. MotoCorp... - Page 16 Sl. No. Description Function Neutral indicator Light glows when vehicle is in neutral. Speedometer Indicates driving speed. Indicates the turn signal lamp operation to the Turn signal indicator rider. It indicates the current mileage of the motorcycle (in km/litre). The indication will Real Time Mileage Indicator change after every 10 seconds depending (RTMI)
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Page 17: Ignition Switch
IGNITION SWITCH (1) Ignition switch (2) Ignition key (3) Steering lock position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp and passing switch can be “ON” Key cannot be removed operated. Fuel gauge, indicates fuel level. Programmed FI Malfunction indicator lamp (MIL) illuminates for few seconds Engine cannot be started and no electrical... -
Page 18: Fuel Gauge
FUEL GAUGE If only one segment (3) is displayed and The fuel gauge (1) is liquid crystal blinks, this indicates that the fuel quantity is display(LCD) type. The approximate amount low and the fuel tank should be refilled as soon of fuel quantity available in the fuel tank is as possible. -
Page 19: Realtime Mileage Indicator (Rtmi)
LEFT HANDLEBAR CONTROLS The RTMI shows a minimum value of fully closed, the fuel consumption is very minimal and hence the display can go up to NOTE The Tripmeter/Odometer can be selected by pressing the MODE / RESET button alternately. TRIPMETER The Tripmeter (2) shows distance traveled per trip. -
Page 20: Right Handlebar Controls
3. Dimmer switch (1) Starter switch Sel e ct “ ” for high beam and “ ” for l o w beam. CAUTION Never hold starter switch continuously for 4. Turn signal lamp switch ( more than 5 seconds as continuously cranking Shift the turn signal switch sideways for right of engine will drain the battery. -
Page 21: Seat Lock/Helmet Hanger
To lock, position the cap back on the î SEAT LOCK/HELMET HANGER opening with the arrow mark on the "D” Location : On the rear left side of the seat, fuel tank cap towards front then press below rear cowl. gently. -
Page 22: Engine Oil
ENGINE OIL (1) Oil level window (2) Upper level mark (3) Lower level mark (4) Oil filler cap Use hero genuine engine oil or recommended grade oil. Quantity of oil to be filled is 0.75 litre î (approx.) during oil change... -
Page 23: Tyres
Recheck the oil level. NOTE î Make sure that oil level is at the “UPPER” î The imported tyre(s) if fitted without ISI mark; level mark of the oil level window with the are in compliance of BIS standard and Central motorcycle in an upright position and that Motor Vehicle Rules 1989, as declared by the Tyre manufacturer. - Page 24 Cuts, splits or cracks in the tyre. Replace the î tyre if you can see fabric or cord. (1) Air pressure gauge Make sure the valve stem caps are secure. Excessive tread wear. î If necessary, install a new cap. The recommended “cold”...
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Page 25: Pre-Ride Inspection
MINIMUM TREAD DEPTH PRE-RIDE INSPECTION Front: 1.0 mm Rear: 1.0 mm You should conduct pre-ride inspection Check the tread wear indicator for tyre wear. before riding the motorcycle to enhance riding comfort and safety. Clean your motorcycle regularly. It protects the surface finish. -
Page 26: Starting The Engine
Clutch-check for smooth operation. î Adjust free play (page 35). Drive Chain-check condition and î slackness (page ). Adjust and lubricate if necessary. Throttle Operation -check for smooth î opening and closing in all steering positions (page Lamps and Horn-check that headlamp, î... - Page 27 Any Air Temperature Electric start : Press the starter switch î with fully closed throttle. With the throttle completely closed, press the start switch. The engine will not start if the throttle is fully open (because the ECU cuts off the fuel supply).
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Page 28: Riding/Braking
During initial running-in, newly machined surfaces will be in contact with each other and these surfaces will wear-in quickly. Running in precautions till 1000 kms will reduce initial wear of engine components and increase its service life. RIDING After the engine has been warmed up, the î... -
Page 29: Parking/Tool Kit/First Aid Kit
Wrench Sparking Plug- 1 No. î When riding in wet or rainy conditions, or î Spanner 14 x 17 - 1 No. î on loose surfaces the ability to stop the motorcycle reduces. No. 3 Cross Point Screw Driver - 1 No. î... -
Page 30: Maintenance
To ensure best quality and reliability, it is î Always follow the inspection and î recommended to use Hero MotoCorp maintenance recommendations and genuine parts for repair and replacement. schedules in this owner's manual. SAFETY PRECAUTION Make sure the engine is “OFF” before you î... -
Page 31: Maintenance Schedule
MAINTENANCE SCHEDULE Dear customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE SERVICE... - Page 32 (Catalytic Converter) To be serviced by your Authorised workshop unless the owner has the relevant Hero MotoCorp tools, technical information and is technically qualified. In the interest of safety, we recommend that these jobs are carried out only by your Authorised Hero workshop.
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Page 33: Oil Screen Filter&Centrifugal Filter
OIL FILTER SCREEN & CENTRIFUGAL Fill the crankcase with clean engine oil as î FILTER per specification. Refer to the safety precautions on (page-27). NOTE Drain the engine oil thoroughly. î Clean filters as specified in the maintenance Remove the kick starter pedal (1)muffler î... -
Page 34: Air Cleaner
Recommended spark plug: With the plug washer attached, thread the î NGK-CPR6EA9 spark plug in by hand to prevent cross- threading. For most riding conditions this spark plug range number is satisfactory. Tighten a new spark plug 1/2 turn with î... - Page 35 (5) Air cleaner element (1) Side cover (2) Side cover screws (6) Mounting clamp Remove the air cleaner cover screws (3) î Air cleaner element cleaning and the cover (4). Remove the air cleaner element (7) from î Press the mounting clamp (6) to release the î...
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Page 36: Throttle Operation
Ensure cover lug should take proper seat on the other side of the mounting clamp. CAUTION î Never wash the air cleaner element. Only blow air for cleaning the dust, as explained. Replace air cleaner element every 12000 kms. î Never blow air initially from outside to inside as the fine dust particles may go deep inside the element. -
Page 37: Valve Clearance
Free Play Adjustment NOTE Slide the grommet (2), loosen the lock nut (3) The checki n g or adj u sti n g of val v e cl e arance shoul d and turn the adjuster (4). be performed whi l e the engine i s col d . The cl e arance wi l l change as the engi n e temperature ri s es. -
Page 38: Clutch
CLUTCH Authorised workshop. Hero MotoCorp Refer to the safety precautions on (page-27). Clutch adjustment may be required if the motorcycle stalls when shifting into gear or tends to creep or if the clutch slips, causing acceleration to lag behind engine speed. -
Page 39: Drive Chain
Inspection Turn the engine “OFF”, park the î motorcycle on its main stand and shift the transmission to neutral. Remove hole cap (2). Drive chain slack (3) should be adjusted to î allow approximately 30 mm (1 inch) ¼ vertical movement by hand. Rotate the wheel and check drive chain slack (3) Lock nut (4) Clutch cable adjusting nut as the wheel rotates. - Page 40 Adjustment Turn the chain to view chain lock plate (4) î inside the hole. Ensure that the chain lock Park the motorcycle on its main î plate open end (5) is installed in the stand with the transmission in neutral opposite direction of the chain rotation.
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Page 41: Front Brake
NOTE chain. Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and Align the chain adjuster index mark (5) with î adjustment of drive chain at every 2000 kms the corresponding scale graduations (6) on FRONT BRAKE (Disc Type) both the sides of the swing arm equally. -
Page 42: Rear Brake
(3) by using a water jet. Park the motorcycle on its main stand. î Always contact your Authorised î Hero Measure the distance brake pedal (1) î workshop for refilling of MotoCorp moves before the brake starts to take master cylinder when necessary. -
Page 43: Battery
NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp Brake wear indicators When the brake is applied, an arrow (3), fixed to the brake arm (4), moves towards a reference mark (2) on the brake panel (1). - Page 44 Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery (1) Battery discharge as earliest as possible to get the battery charged. The battery has a tendency to...
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Page 45: Fuse Replacement
Remove the battery clamp bolt. î WARNING Disconnect the negative (-) terminal from î Never use a fuse with a different rating from î the battery first, then disconnect the positive that specified. It may lead to serious (+) terminal. damage to the electrical system or a fire due to short circuit. -
Page 46: Headlamp Adjustment
HEADLAMP ADJUSTMENT Front Rear Headlamp is factory pre-set. However in case of adjustment required, please follow the steps as given below: Headlamp adjustment is done by the î headlamp adjusting bolt (1) located below headlamp. Park the motorcycle on level ground. î... -
Page 47: Front Wheel Removal
Rear shock absorber adjustment can be made Remove the wheel. î according to the load/road conditions. 5 2 4 (In direction A stiffer) (In direction B softer) FRONT WHEEL REMOVAL Raise the front wheel off the ground. î Remove the axle nut (1). î... -
Page 48: Washing The Motorcycle
After installing the wheel, apply the brake reactions to convert CO and HC in the î several times and check for free wheel exhaust to CO and H O (watervapour). rotation when released. A defective catalytic converter contributes to air pollution and can impair your engine’s CAUTION performance. -
Page 49: Basic Troubleshooting
Refill the fuel tank (page 18) Only one segment displayed Key “ON” Position Consult Authorised Workshop Refill Check fuel lines Hero MotoCorp Leakage Secure Connections Check for operating sound of fuel pump Broken fuel pump wire connector Consult Authorised Workshop Hero MotoCorp B. - Page 50 BASIC TROUBLESHOOTING 2. ENGINE STARTS BUT STALLS Consult Authorised Workshop Check Fuel lines Hero MotoCorp Leakage “OFF” Position Clean and Refit (page 31) Check Air Cleaner Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Tighten the Spark Plug (page 30)
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Page 51: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 52 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
- Page 53 & conditions. Terms & conditions a) Glamour Programmed FI vehicle is warranted for a period of 5 years or 70000 Km whichever is earlier, from the date of purchase.
- Page 54 (4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be responsible for malfunction/detoriation of the vehicle. Glamour Programmed FI (5) If vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc.
- Page 55 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 56 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
- Page 57 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 58 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 59: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 60 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.
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