COOK PLC Installation, Operation And Maintenance Manual

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This publication contains the installation, operation and
maintenance instructions for standard units of the PLC -
Centrifugal Plenum Fans. Carefully read this publication
prior to any installation or maintenance procedure.
Carefully read this publication and any
supplemental documents prior to any
installation or maintenance procedure.
Loren Cook Company's PLC catalog provides additional
information describing the equipment, fan performance,
available accessories, and specification data.
For additional safety information, refer to AMCA publica-
tion 410-96, Safety Practices for Users and Installers of
Industrial and Commercial Fans.
All of the publications listed above can be obtained from
Loren Cook Company by phoning (417) 869-6474, exten-
sion 166; by FAX at (417) 832-9431; or by e-mail at
info@lorencook.com.
For information on special equipment, contact Loren
Cook Company Customer Service Department at (417)
869-6474.
Rotating Parts & Electrical Shock Hazard:
Disconnect electric power before working on unit.
Follow proper lockout / tagout procedures to ensure
the unit cannot be energized while being installed or
serviced.
A disconnect switch should be placed near the fan in
order that the power can be swiftly cut off, in case of
an emergency and in order that maintenance
personnel are provided complete control of the
power source.
Grounding is required. All field-installed wiring must
be completed by qualified personnel. All field-
installed wiring must comply with National Electric
Code (NFPA 70) and all applicable local codes.
Failure to follow these instructions could result in
death or serious injury.
Receiving and Inspection
Carefully inspect the fan and accessories for any dam-
age and shortage immediately upon receipt of the fan.
• Turn the wheel by hand to ensure it turns freely and
does not bind.
• Inspect dampers (if supplied) for free operation of all
moving parts.
• Record on the Delivery Receipt any visible sign of
damage.
Handling
Lift the fan by the base or lifting eyes on the housing.
NOTICE! Never lift by the shaft, wheel, or motor.
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
Storage
If the fan is stored for any length of time prior to installa-
tion, completely fill the bearings with grease or moisture-
inhibiting oil (refer to Lubricants on page 5). Rotate the
wheel several revolutions every three to five days to keep a
coating of grease on all internal bearing parts.
Store the fan in its original crate and protect it from dust,
debris and the weather.
Outdoor Storage:
• Coat the shaft with grease or a rust preventative com-
pound.
• Wrap bearings for weather protection.
• Cover the entire fan to prevent the accumulation of dirt
and moisture in the fan.
• Periodically rotate the wheel and operate the dampers (if
supplied).
• Periodically inspect the fan to prevent damaging condi-
tions.
Installation
Most motors are shipped mounted on the fans with belts
and drives installed. However, extremely heavy motors and
drives are shipped separately and some motors are shipped
separately due to height limitations. These motors and
drives will require field installation. Please refer to page 4.
Foundation
This fan requires a strong, level foundation of reinforced
poured concrete. A correctly designed concrete foundation
provides the best means for mounting floor units. The foun-
dation's size is determined by fan size and arrangement,
motor size and position, and the specific location of the
installation.
Use the following guidelines to calculate foundation size:
• The overall dimensions of the foundation should extend
at least 6 inches beyond the outline of the fan and its
motor.
• The weight of the foundation should be 2 to 3 times the
weight of the fan and its motor.
PLC
PLC
Centrifugal Plenum Fans

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Summary of Contents for COOK PLC

  • Page 1 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL Storage This publication contains the installation, operation and maintenance instructions for standard units of the PLC - If the fan is stored for any length of time prior to installa- Centrifugal Plenum Fans. Carefully read this publication tion, completely fill the bearings with grease or moisture- prior to any installation or maintenance procedure.
  • Page 2: Duct Installation

    Isolation Refer to the PLC catalog for discharge wall proximity factors. Isolation Base If supplied, mount the fan on the rigid isolation base that runs the entire length of the fan base angle. When the motor is not an integral part of the unit, mount the fan and its motor to a common rigid base running the full length of the fan and motor.
  • Page 3: Wiring Diagrams

    Premium Efficiency motor with Class F line reactors or filters, if the lead length between the VFD insulation. Motors that are not supplied by Loren Cook and the motor exceeds 10 feet (3m). Company should have the recommendation of the motor manufacturer for use with a VFD.
  • Page 4: Wheel Rotation

    d. Ensure pulleys are properly aligned. Refer to Figure 4. NOTICE! Follow the wiring diagram in the disconnect switch and the wiring diagram provided with the motor. OFFSET ANGULAR OFFSET/ANGULAR Tolerance Correctly label the circuit on the main power box and Center Maximum always identify a closed switch to promote safety (i.e.,...
  • Page 5: Maintenance

    It is recommended the following inspection be conducted should be halved. twice per year. Loren Cook Company uses petroleum lubricant in a lith- • Inspect bolts and setscrews for tightness. Tighten as ium base. Other types of grease should not be used unless necessary.
  • Page 6: Bearing Replacement

    Should the motor prove defective within a one-year a. Remove belts. period, contact your local Loren Cook representative or b. If replacing drive side bearing, mark location of your nearest authorized electric motor service representa- pulley and remove.
  • Page 7: Troubleshooting

    •Cooling air diverted or blocked. •Improper inlet clearance. •Incorrect fan RPMs. •Incorrect voltage. Overheated Bearings •Improper bearing lubrication •Excessive belt tension. PLC-D Parts List PLC Parts List - Arrangement 3 Description Part Sizes Inlet Cone Part Description Wheel Sizes...
  • Page 8 Loren Cook Company, General Offices, 2015 East Dale Street, Springfield, Missouri 65803-4637, explaining in writing, in detail, your complaint and referring to the specific model and serial numbers of your fan. Upon receipt by Loren Cook Company of your written complaint, you will be notified, within thirty (30) days of our receipt of your complaint, in writing, as to the manner in which your claim will be handled.

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