Rational iVario 2-XS Original Installation Instructions
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Rational iVario 2-XS Original Installation Instructions

Rational iVario 2-XS Original Installation Instructions

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Original installation instructions

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Summary of Contents for Rational iVario 2-XS

  • Page 1 ® iVario 2-XS ® iVario Pro 2-S Original installation instructions...
  • Page 2 Device hand-over Dealer: Installer: Include the following information with queries: Device type: Device no.: Your device was tested by (name): 2 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US...

  • Page 3: Table Of Contents

    Contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target audience.......................... 5 Copyright ............................ 6 Conformity ............................ 6 Liability and warranty conditions ................... 6 2 Safety.......................... 8 Display of warning notices ....................... 8 General safety information ....................... 8 Intended use.......................... 9 3 Product description .................... 10 Device description........................ 10 Technical data ..........................
  • Page 4 Fixing the device in place .......................  24 6 Electrical connection .................... 25 Regulations for the electrical connection ................ 25 Opening the electrical compartment..................  26 Connecting the equipotential bonding ................ 29 Connecting the device to the power grid................ 29 Connect the device for demo mode to the power grid .......... 30 Closing the electrical compartment ..................

  • Page 5: Introduction

    The images in this manual are examples only and may differ from the device. This manual is valid for the following devices: iVario 2-XS iVario Pro 2-S Storage Keep the installation manual and operating manual close to the device. During service work, the installation manual must be accessible to specialist personnel authorized by the manufacturer at all times.

  • Page 6: Copyright

    1 | Introduction The device must not be used, cleaned or maintained by children. The de- vice is not a toy. It must not be used as a toy even under supervision. The device must not be used, cleaned or maintained by persons with lim- ited physical, sensory or mental aptitude, or lack of experience or knowl- edge, unless they are supervised by a person responsible for their safety and have received instruction from this person in the risks associated with...
  • Page 7 1 | Introduction Warranty The warranty does not cover damage caused by failure to observe this installa- tion manual. The following are also excluded from the warranty: Damage caused by incorrect use, installation, maintenance, repair Using the device other than intended Modifications or technical changes to the device that are not authorized by the manufacturer Failure to use genuine service parts from the manufacturer...

  • Page 8: Safety

    2 | Safety Safety Display of warning notices DANGER Type and source of danger Failure to observe these warnings will result in severe injuries or death. Measures to avoid the danger WARNING Type and source of danger Failure to observe these warnings could result in severe injuries or death. Measures to avoid the danger CAUTION Type and source of danger...

  • Page 9: Intended Use

    2 | Safety The device should only be set up in a protected environ- ment safe from frost and wind. Do not set up the device in adverse weather conditions, such as rain. The device should only be connected in accordance with the installation manual and the information on the type plate.

  • Page 10: Product Description

    3 | Product description Product description Device description NOTE Never seal or pipe the safety overflow Do not reduce the cross-section of the safety overflow. The safety overflow but be accessible and clear at all times. It is used for ventilation and as a drain in the event of blockages.

  • Page 11: Device Weight

    The sound emission value is below 70 dB. 3.2.1 Device weight Device size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario 2-XS 110 [243] 145 [320] iVario Pro 2-S 132 [291] 167 [368] iVario Pro 2-S with...

  • Page 12: Pan Dimensions

    1250 [49 2/8] 1100 [43 2/8] 662 [26 1/8] 3.2.3 Pan dimensions Usable capacity Device size Useful volume l [gal] iVario 2-XS 17 [4,5] iVario Pro 2-S 25 [6,5] Pan internal dimensions Device size Width mm [inch] x Depth mm [inch] y...

  • Page 13: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the device Hands, fingers and feet may be crushed. Wear suitable protective clothing during transport. Use lifting aids such as lifting straps. CAUTION Risk of tipping during transport Risk of crushing if the device tips over onto a person.

  • Page 14: Lifting Points On The Device

    Ensure that the weight of the device is distributed evenly. Note the center of mass of the device. Width mm [inch] x Depth mm [inch] y Height mm [inch] z iVario 2-XS 544 [21 7/16] 176 [6 31/32] 155 [6-1/8] iVario Pro 2-S...

  • Page 15: Transport With Pallet

    4 | Transport Lifting points on the device 1. Lift the device on the base frame marked in the figure and on the marked pan paneling. Transport with pallet The packaging material is removed. The device is on the transport pallet. 1.

  • Page 16: Transport Without Pallet With Lift Truck

    4 | Transport 2. Lift the device off the transport pallet on the lifting points and set it down on the designated installation surface. >> The device is set down on the designated installation surface and ready for setup and installation. Transport without pallet with lift truck NOTE Transport with transport aid without protection...

  • Page 17: Vertical Transport Without Pallet With Lift Truck

    4 | Transport >> The device is set down on the designated installation surface and ready for setup and installation. Vertical transport without pallet with lift truck In order to transport the device through narrow spaces, it may be briefly trans- ported in vertical position on its back.

  • Page 18: Setting Up

    5 | setting up setting up CAUTION Risk of crushing during setup Fingers, hands and feet may be crushed under the device. Wear suitable protective clothing during setup. Only lift the device via the designated lifting points. Requirements When setting up the device on a stand, ensure that only genuine stands from the device manufacturer are used.

  • Page 19: Distance From Heat Sources

    5 | setting up Manufacturer recommendation 1. Set up the device with a minimum distance of 50 mm [2 inch] from the wall at the left and right to enable ideal cleaning of the device. 50 mm 50 mm [2 inch] [2 inch] 5.1.2 Distance from heat sources 1.

  • Page 20: Distance From Water Sources

    5 | setting up NOTE Open flames close to the device When setting up the device at a distance of less than 500 mm [19 3/8 inch] from an open flame, always install a heat shield. 350 mm [14 inch] 350 mm 350 mm [14 inch]...
  • Page 21 5 | setting up 1. Set up the device with a minimum distance of 900 mm [35 3/8 inch] from open water sources. 900 mm 900 mm [35 3/8 Inch] [35 3/8 Inch] 1. If you can not observe the distance, install a non-flammable 350 mm [13 6/8 inch] high divider between the device and the water source.

  • Page 22: Setting Up The Device

    5 | setting up Setting up the device CAUTION Risk of tipping when setting up on the installation surface Risk of crushing if the device tips over onto a person. Note the center of mass of the device. Ensure that the device does not tip over during lifting. The installation surface is horizontal.

  • Page 23: Placing The Device On The Stand

    5 | setting up 2. Place a spirit level on the right pan and align the device horizontally using both device feet. 3. Place a spirit level on the left pan and align the device horizontally using both device feet. 4.

  • Page 24: Fixing The Device In Place

    5 | setting up The stand is aligned horizontally. The minimum distances are observed. 1. Position the device feet on the bolt of the stand. >> The device is positioned on the stand and secured against slipping. Fixing the device in place The manufacturer recommends fixing the device to the installation surface.

  • Page 25: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages during connection to the power grid Danger to life when working with high voltage. Disconnect the connection to the power supply. Ensure that the device is de-energized. DANGER Electric shock due to incorrect connection There is a danger to life if the cable conductors are connected incorrectly.

  • Page 26: Opening The Electrical Compartment

    6 | Electrical connection Only use power cables in accordance with NEC/NEMA regulations. Notes The cross-sections of the connection cables are based on the power con- sumption and local regulations. Color coding of the conductors Observe the color coding of the conductors and country-specific deviations. Color of the conductor Function of the conductor Yellow-green...
  • Page 27 6 | Electrical connection NOTE Damage to the holes for the electrical cabinet cover Failure to follow the order for removing and tightening the screws for the electrical compartment cover could result in damage to the holes due to the preload in the cover.
  • Page 28 6 | Electrical connection 2. Press lightly on the cover in the area of the relevant screw and release the screws (1) and (2). 3. Loosen the screws (3),(4), (5) and (6) one after the other. 4. Remove the cover on the electrical compartment. >>...

  • Page 29: Connecting The Equipotential Bonding

    The flexible power cable is at least type H07RN-F. The rigid power cable is at least type U-1000R02V. Maximum cross-section of the connecting conductor on the main contactor: iVario 2-XS: 14 AWG iVario Pro 2-S : 10 AWG Carrying out the connection A fault-current circuit breaker type A or B is present.

  • Page 30: Connect The Device For Demo Mode To The Power Grid

    6 | Electrical connection 5. Connect the protective conductor to the yellow–green terminal. 6. Connect the neutral conductor to the blue terminal. 7. Connect the gray conductor directly to contactor K1. 8. Check that the conductors are connected correctly. 9. Screw the cable gland shut. 10.

  • Page 31: Closing The Electrical Compartment

    6 | Electrical connection Closing the electrical compartment The power cable is connected to the device. 1. Place the cover on the electrical compartment. 2. Insert the screws. 3. Tighten the screws (1), (2), (3) and (4) one after the other. 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 31 / 48...

  • Page 32: Connected Loads Of Different Voltage Types

    2 m [78 Inch]. Calculate the conductor cross-section for the length and quality of the power cable used. 3 AC 440 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG iVario 2-XS iVario Pro 2-S 32 / 48 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US...

  • Page 33: Checking The Function Of The Socket In The Device

    6 | Electrical connection 3 AC 208 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG iVario 2-XS iVario Pro 2-S 3 AC 240 V Power kW Power consump- Fuse A Conductor cross-sec- tion A tion AWG...
  • Page 34 6 | Electrical connection The socket in the device can be equipped with an optional integrated residual current circuit breaker that switches off the socket in the event of residual cur- rent. Check the socket in the device for correct function before commissioning for the first time.

  • Page 35: Network Connection

    The WLAN adapter integrated in the device is a market-dependent option that is not available in every country. For devices from the iVario 2-XS series, WLAN is available as an option. The devices from the iVario Pro 2-S series have WLAN as standard.

  • Page 36: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTE Connection to soft water When connecting the device to soft water, ensure that the water has a residual hardness of at least 4°dH. A soft water connection is not required. Water pipe Use a separate tap for each device on-site.
  • Page 37 8 | Water connection 1. Connect the water hose to the water inlet for the device. 2. Open the tap. >> The water inlet is connected. 80.06.415_iVario 2-XS_ 2-S_IM_V01_en_US 37 / 48...

  • Page 38: Wastewater Connection

    9 | Wastewater connection Wastewater connection Regulations for the wastewater connection NOTE Drain pipe does not comply with the regulations Use a steam temperature resistant drain pipe that at least corresponds to a pipe of type PP. Do not use a hose. NOTE Contaminated wastewater and wastewater containing grease Ensure that a grease separator is installed on-site to treat the wastewater.

  • Page 39: Connecting The Wastewater Drain

    9 | Wastewater connection Connecting the wastewater drain The wastewater connection is located on the rear side of the device. Diameter on the device drain: DN 40 mm Installing the wastewater connection with drain to the rear side of the device The drain pipe is designed for a DN 40 mm device drain.
  • Page 40 9 | Wastewater connection 3. When installing the device on a genuine stand, feed the drain pipe through the gap in the stand. 5% / 3° 4. Observe a minimum distance of at least 20 mm [3/4 inch] between the drainage channel and wastewater drain.
  • Page 41 9 | Wastewater connection 5. Position the cover and screw in the 2 screws. >> The drain pipe is connected watertight to the device drain. >> The drain pipe is connected with a constant incline of at least 5 % or 3°. >>...
  • Page 42 9 | Wastewater connection 1. Insert the mounting clip in the gaps in the adjustable foot. 2. Connect the drain pipe DN 40 mm with a constant incline of at least 5 % or 3° and route it through the mounting clip to the front side of the device. 3.
  • Page 43 9 | Wastewater connection 4. When installing the device on a genuine stand, the drain pipe can be fixed to the stand with a bracket. >> The drain pipe is installed with an incline of at least 5 % or 3° with the drain to the front.

  • Page 44: Decommissioning

    10 | Decommissioning Decommissioning 10.1 Notes on decommissioning Observe the following when decommissioning the device: Ensure that the device is disconnected from the power supply and is de- energized. Remove all water and wastewater connections from the device. If the device is to be transported, remove the device from the foot locking mechanisms and from any wall mountings (mounting chain).

  • Page 45: Options

    11 | Options Options 11.1 Setup options The device can be set up with the following options and ordered from the man- ufacturer under the following item numbers: Observe the descriptions and notes in the original installation manual for the stand for device sizes 2-XS / 2-S .
  • Page 48 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com...

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Ivario pro 2-s

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