Rational iVario 2-XS Original Installation Manual
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Rational iVario 2-XS Original Installation Manual

Rational iVario 2-XS Original Installation Manual

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  • Page 1 ® iVario 2-XS ® iVario Pro 2-S Original installation manual...
  • Page 2 Unit handover Dealer: Installer: Specify for all queries: Unit no.: Unit type: Your unit was tested by (name): WARNING FOR YOUR SAFETY Do not store or use petrol or other flammable vapours and liquids near this or any other units. WARNING Improper installation, adjustment, modification, maintenance or repair can result in material damage, injuries or death.

  • Page 3: Table Of Contents

    Table of contents 1 Introduction .........................  5 Information on this manual ...................... 5 Target group .......................... 5 Copyrights ............................. 6 Conformity ............................ 6 Liability and warranty provisions.................... 7 Identification of the unit ...................... 7 2 Safety........................... 10 Warning symbols........................ 10 General safety instructions .................... 10 Intended use.......................... 11 3 Product description .................... 12 Unit description ........................
  • Page 4 Set up the unit on the base .................... 28 Fixing the unit in place ...................... 29 6 Electrical connection .................... 30 Regulations for electrical connection .................  30 Open the electrical compartment.................. 31 Connecting the equipotential bonding ................ 34 Connect the unit to the mains.................... 34 Connect the unit to the mains for Demo mode...............

  • Page 5: Introduction

    The illustrations in this manual are examples only and may differ from the unit. This manual applies to the following units: iVario 2-XS iVario Pro 2-S Storage Keep the installation manual and operating instructions close to the unit.

  • Page 6: Copyrights

    1 | Introduction Installation, inspection, maintenance, and repair work must only be carried out by trained technicians. It is recommended that only technicians authorised by the manufacturer perform inspection, maintenance and repair work. The unit may not be used, cleaned, or maintained by children. The unit may not be used for play.

  • Page 7: Liability And Warranty Provisions

    1 | Introduction Liability and warranty provisions Liability Installations and repairs not carried out by professionals authorised by the man- ufacturer or not using original service parts, and technical modifications to the unit, which are not approved by the manufacturer, may void the manufacturer’s product liability.
  • Page 8 1 | Introduction The type plate contains the following information: Marketing name Model number Connection voltage Frequency Connected load approved flow pressure range Serial number Unit type and model number Take the classification from the table below. The name of the unit type and the model number are different on the type plate.
  • Page 9 1 | Introduction Unit size type plate Unit size LMX.100AE … iVario 2-XS LMX.100BE … iVario Pro 2-S LMX.200BE … iVario Pro 2-S with print option 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB 9 / 56...

  • Page 10: Safety

    2 | Safety Safety Warning symbols DANGER Type and source of danger Non-compliance will lead to very serious injury or death. Preventative measures WARNING Type and source of danger Non-compliance can lead to serious injury or death. Preventative measures CAUTION Type and source of danger Non-compliance can lead to minor or moderate injuries.

  • Page 11: Intended Use

    2 | Safety Wear appropriate protective clothing, such as protective gloves and safety shoes, when transporting and installing the unit. The appliance must be installed in a frost-resistant, non- windy and protected environment. Do not expose the unit to weather conditions such as rain. Only connect the unit in accordance with the installation manual and the information on the nameplate.

  • Page 12: Product Description

    3 | Product description Product description Unit description NOTICE Never close or cover the safety overflow Do not reduce the safety overflow in the cross section. The safety overflow must always be accessible and free. This is used for ventilation and drainage as a drain. The connections for the installation are located on the rear of the unit, behind the middle cover: Waste water connection...

  • Page 13: Unit Weight

    The sound emission value is below 70 dB. 3.2.1 Unit weight Unit size Weight without packaging kg Weight with packaging kg [lbs] [lbs] iVario 2-XS 117 [258] 144 [317] iVario Pro 2-S 134 [295] 161 [355] iVario Pro 2-S with...

  • Page 14: Pan Measurements

    1250 [49 1/4] 1100 [43 1/4] 675 [26 5/8] 3.2.3 Pan measurements Effective volume Unit size Effective volume l [gal] iVario 2-XS 17 [4,5] iVario Pro 2-S 25 [6,5] Pan internal dimensions Unit size Width mm [inches] Depth mm [inches]...

  • Page 15: Thermal Load

    3 | Product description 3.2.4 Thermal load Unit size Thermal load latent (kJ/h) Thermal load sensitive (kJ/h) iVario 2-XS 14364 2873 iVario Pro 2-S 20866 4309 We reserve the right to make technical developments/modifications. 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB 15 / 56...

  • Page 16: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the unit Hands, fingers and feet can be crushed. Use appropriate protective clothing during transport. CAUTION Risk of tipping during transport Risk of crushing if the unit tips onto persons. Note the centre of mass of the unit.

  • Page 17: Lifting Points On The Unit

    Ensure an even weight distribution of the unit. Note the centre of mass of the unit. Width mm [inches] Depth mm [inches] Height mm [inches] iVario 2-XS 544 [21 3/8] 176 [6 7/8] 155 [6 1/8] iVario Pro 2-S 544 [21 3/8]...

  • Page 18: Transport With Pallet

    4 | Transport Lifting points on the unit 1. Lift the unit by the base frame marked in the image and the marked pan covering. Transport with pallet The packaging material is removed. The unit is on the shipping pallet. 1.

  • Page 19: Transporting Without A Pallet With A Pallet Truck

    4 | Transport 2. Lift the unit at the lifting points from the transport pallet and place it on its intended installation surface. >> The unit is standing on its intended installation surface and is ready for as- sembly and installation. Transporting without a pallet with a pallet truck NOTICE Transporting with a transport aid without protection...

  • Page 20: Vertical Transport Without Pallet With Pallet Truck

    4 | Transport 2. Lift the unit off the pallet at the lifting points and place it on the pallet truck. >> The unit is standing on its intended installation surface and is ready for as- sembly and installation. Vertical transport without pallet with pallet truck CAUTION Risk of crushing and injury from vertical transport without straps The pan lids can open during vertical transport.
  • Page 21 4 | Transport 2. Slowly transport the unit to the site with the pallet truck. Hold on to the unit during transport. 3. Lift the unit at the lifting points and place it on its intended installation sur- face. 4. Remove the straps. >>...

  • Page 22: Placement

    5 | Placement Placement CAUTION Risk of crushing when positioning the unit Fingers, hands and feet could be crushed beneath the unit. Wear appropriate protective clothing when positioning the unit. Only lift the unit at the intended lifting points. Pre-requisites When placing the unit on a base frame, be sure to only use the original base frame of the unit manufacturer.

  • Page 23: Distance To Heat Sources

    5 | Placement 2. In order to be able to carry out maintenance work, we recommend provid- ing a working space of 500 mm [20 inches] to the rear of the cooking sys- tems or the possibility of moving the cooking systems to allow access. 50 mm 50 mm [2 Inch]...

  • Page 24: Distance To Water Sources

    5 | Placement 350 mm [14 Inch] 350 mm 350 mm [14 Inch] [14 Inch] 500 mm [20 Inch] 500 mm 500 mm [20 Inch] [20 Inch] 5.1.3 Distance to water sources WARNING Risk of burns due to failure to comply with the minimum distances to open water sources Water can splash into the hot pan, hot liquids or hot fat.
  • Page 25 5 | Placement Position the unit with a minimum clearance of at least 900 mm [35 3/8 inches]. If you cannot comply with the indicated clearance, install the non- flammable partition as described in this manual. 1. Position the unit with a minimum clearance of 900 mm [35 3/8 inches] to open water sources on all sides.

  • Page 26: Stand The Unit Up

    5 | Placement Stand the unit up CAUTION Risk of tipping when installed on installation surface Risk of crushing if the unit tips onto persons. Note the centre of mass of the unit. Make sure that the unit does not tip over during lifting. NOTICE Hygiene requirements not met Where the adjustable foot is 45 mm high, a sealing base must be placed...
  • Page 27 5 | Placement 1. Place the spirit level on the right pan and level the unit horizontally using the unit base (1). 2. Place the spirit level on the right pan and level the unit using both unit feet. 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB 27 / 56...

  • Page 28: Set Up The Unit On The Base

    5 | Placement 3. Place the spirit level on the left pan and level the unit using both unit feet. 4. Check both pans to ensure they are level. >> The unit is level. NOTICE Pan lid alignment If the pan lid is not correctly positioned on the pan after aligning the unit, further settings can be made.

  • Page 29: Fixing The Unit In Place

    5 | Placement 1. Position the feet of the unit on the bolts of the stand. >> The unit stands on the base and is secured to prevent shifting. Fixing the unit in place The manufacturer recommends that the unit be fixed to the installation surface. The unit attachment kit, including special adhesive, screws and dowels, is not in- cluded in the scope of supply for the unit and can be ordered separately from the manufacturer under item number 60.76.118.

  • Page 30: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages when connecting to the mains power Danger to life due to high voltage. Disconnect from the power supply. Make sure the unit is disconnected from the power. DANGER Electric shock from incorrect connection There is a danger to life if the wires are incorrectly connected.

  • Page 31: Open The Electrical Compartment

    6 | Electrical connection Adhere to the regulations of IEC 60364 or those of the local version of IEC 60364. Notes The cross-sections of the connection lines depend on current consumption and local regulations. The maximum output impedance on the grid connection point is 0.16 Ω. Colour coding of wires: Note the colour coding of wires and local deviations.
  • Page 32 6 | Electrical connection NOTICE Damage to the drill holes for covering the electrical compartment Failure to follow the proper order of first removing and tightening the electrical compartment cover bolts may damage the holes due to the pre- load in the cover. The electrical compartment is behind the right cover on the rear of the unit.
  • Page 33 6 | Electrical connection 3. Lightly press on the cover in the area of the respective screw and loosen the screws (1) and (2). 4. Successively loosen screws (3), (4), (5) and (6). 5. Remove the cover of the electrical compartment. >>...

  • Page 34: Connecting The Equipotential Bonding

    The flexible power cable is at least a type H07RN-F. The rigid power cable is at least a type U-1000R02V. Maximum cross-section of the connecting conductor on the main fuse: iVario 2-XS: 6 mm² iVario Pro 2-S : 35 mm² Establish the connection A residual current device type A or B is provided.

  • Page 35: Connect The Unit To The Mains For Demo Mode

    6 | Electrical connection The electrical compartment is open. 1. Unscrew the cable gland. 2. Lead the mains cable through the cable gland into the electrical compart- ment to the connection point. 3. Tighten the cable screw in the opening. 4.

  • Page 36: Close The Electrical Compartment

    6 | Electrical connection one protective conductor Equipotential bonding Close the electrical compartment The power cable is connected to the unit. 1. Place the cover on the electrical compartment. 2. Insert the screws. 36 / 56 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB...
  • Page 37 6 | Electrical connection 3. Successively tighten screws (1), (2), (3) and (4). 4. Insert screws (5) and (6). 5. Lightly press the cover in the area of the respective screw and tighten the screws (5) and (6) one after the other. 6.

  • Page 38: Power Ratings Of Different Voltage Types

    3N AC 400 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario 2-XS iVario Pro 2-S 3N AC 415 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm²...

  • Page 39: Socket In The Unit

    6 | Electrical connection 3 AC 230 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario 2-XS iVario Pro 2-S 3 AC 240 V Power kW Amp draw A Fuse A Conductor cross-sec- tion mm² iVario 2-XS...
  • Page 40 6 | Electrical connection Version without residual current circuit breaker: The socket in the unit is equipped with a 10 A fuse. The maximum available power is 2,3 kW. Version with residual current circuit breaker: The socket in the unit is fitted with an integrated RCD, which disconnects the socket if there is any current leakage.

  • Page 41: Network Connection

    The built-in WLAN adapter is a market-dependent option that is not available in every country. For units from the iVario 2-XS series, WLAN is available as an option. The units from the iVario Pro 2-S series have WLAN as standard.

  • Page 42: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTICE Connection to soft water Make sure the residual hardness of the water is at least 4 dH if you connect the unit to soft water. A soft water connection is not necessary. Regulations for water connection in Australia Units installed in Australia must meet the requirements of AS/NZS 3500.1.
  • Page 43 8 | Water connection The water hardness is at least 4°dH. 1. Connect the water hose to the water inlet of the unit. 2. Open the water tap. >> The water inlet is connected. 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB 43 / 56...

  • Page 44: Waste Water Connection

    9 | Waste water connection Waste water connection Regulations for waste water connection NOTICE The drain pipe does not meet requirements Use a drain pipe with a high temperature resistance, which corresponds at least to a type PP pipe. Do not use a hose. NOTICE Dirty and greasy waste water Make sure that a grease trap is installed by the owner to clarify the waste...

  • Page 45: Connect Waste Water Drain

    9 | Waste water connection Connect waste water drain The drain connection is on the rear of the unit. Diameter on the unit drain: DN 40 mm Install the waste water connection with a drain to the rear of the unit The drain pipe is designed for a DN 40 mm unit drain.
  • Page 46 9 | Waste water connection 4. If installing the unit on an original base, insert the drain pipe through the recess in the base. 5% / 3° 5. Observe a minimum distance of 25 mm [1 Inch] between the drain channel and waste water drain.
  • Page 47 9 | Waste water connection 6. When connecting the drain pipe in the wall, the installation height must be between 150–300 mm [5 7/8–11 3/4 inch]. 150–300 mm 5 7/8–11 3/4 Inch 7. Put the cover back on and screw in the 2 screws. >>...
  • Page 48 9 | Waste water connection 1. Put the mounting clamps in the recesses of the adjustable foot. 2. Connect the drain pipe DN 40 mm with a constant fall of at least 5% or 3° and pass it through the mounting clamp to the front of the unit. 3.
  • Page 49 9 | Waste water connection 4. If the unit is installed on an original base, the drain pipe can be fixed to the base with a bracket. >> The drain pipe is installed with a fall of at least 5% or 3° with the outlet to- wards the front.

  • Page 50: Decommissioning

    10 | Decommissioning Decommissioning 10.1 Notes on decommissioning Note the following information on decommissioning the unit: Make sure that the unit is disconnected from the power supply. Remove all water and waste water connections from the unit. If the unit is to be transported, remove the unit from the foot locks and from any wall brackets (fastening chain).

  • Page 51: Options

    11 | Options Options 11.1 Positioning options The unit can be set up and ordered from the manufacturer under the following article number: Unit size iVario 2-XS iVario Pro 2-S Stand with feet 60.31.221 60.31.319 Stand with castors 60.31.317 60.31.320 Stand with stainless steel 60.31.538...
  • Page 52 11 | Options 1. Remove adjustable foot: Lift the unit slightly (1) and remove the 2 M5 screws in the adjustable foot (2). > The adjustable foot has been removed. 2. Remove the plastic cover from the unit feet: Unscrew the outer plastic cover of the unit base (1).
  • Page 53 11 | Options >> The unit is level. 80.06.211_iVario2-XS-iVarioPro2-S_IM_en-GB 53 / 56...
  • Page 56 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com RATIONAL Wittenheim SAS 4 Rue de la Charente F-68270 Wittenheim Tel. +33 389 570 135 Fax. +33 389 570 136 info@rational-online.com rational-online.com...

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