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Rational SCC Line Training Manual

Rational SCC Line Training Manual

Selfcooking center - combi master
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Training Manual
Diagnostic and Troubleshooting
SCC Line
SelfCooking Center - Combi Master
Edition 11-2006
-1-

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Summary of Contents for Rational SCC Line

  • Page 1 Training Manual Diagnostic and Troubleshooting SCC Line SelfCooking Center - Combi Master Edition 11-2006...
  • Page 2 Training Manual Diagnostic and Troubleshooting SCC Line Edition 11-2006 General hints: Isolate the appliance from mains supply before opening the appliance When working with chemicals, i.e. aggressive cleaning materials always wear protective clothing, goggles and gloves! After maintenance / repair the appliance must be checked for electric safety...

  • Page 3: Table Of Contents

    Part 2: Topic: SCC Technique Page: SCC Overlay SCC Self Cooking Control until software 01-07-12 SCC Combi Steamer mode until software 01-07-12 SCC Self Cooking Control since software 02-01-01 SCC Combi Steamer mode since software 02-01-01 SCC Programming, CleanJet SCC Principle SCC Operator PCB;...
  • Page 4 CM Technique from 04 - 2004 Steam Hot Air Combi Steam Low Temperature Steam Finishing Cool Down Cabinet temperature display Cabinet temperature setting Timer Core temperature Time - Core temperature display Time - Core temperature setting...
  • Page 5 CM Technique from 04 - 2004 Thermocouple cabinet Thermocouple quenching / Steam control Thermocouple core temperature Thermocouple steam generator (preheating, 180°C (356°F) max) Safety temperature limiter steam generator 160°C Safety temperature limiter cabinet 360°C Solenoid valve fi lling Solenoid valve quenching Fan motor (without jumper) SC-pump Level electrode...
  • Page 6 Water level control Steam Generator Center S2 ==> Ground: 2 - 6V AC: water level too low steam heating must switch OFF solenoid valve fi lling Y1 ON Center S2 ==> Ground: 0V AC: water level reached steam heating can switch ON solenoid valve fi...
  • Page 7 Steam Control CM from 04 - 2004 Intelligent steam control via quenching sensor 1. Filling of interior cabinet based on time and temperature control of B1 cabinet sen- 2. After steam saturation inside cabinet steam will also fi ll quenching chamber 3.
  • Page 8 Key code CM from 04 - 2004 1. Cleaning program Cool down cabinet below 60°C Spray inside cabinet with Rational cleaner Close cabinet door Select „Cool Down Press core temperature key for 10 sec. „CLEn“ will show in cabinet temperature display Press timer key 1x;...
  • Page 9 Key code CM from 04 - 2004 4. Changing temperature display from °C to °F Select any mode Press timer and core temperature key simultaneously for 10 sec. until ==> Display changes from °C to °F or vice versa Release both keys 100°C 212°F Notes:...
  • Page 10 CM PCB (42.00.004) from 04-2004 CM PCB (42.00.047) from 02-2006 (without transformer) 42.00.004 B3 Core temperature 0,1 AT 2 AT B1 Interior cabinet Transformer B2 Quenching / Steam control B5 Steam generator ON - OFF switch Buzzer 42.00.047 Level electrode 2 AT X 16 power supply from transformer (42.00.047)
  • Page 11 Motor for CM 40.00.274 Jumper Jumper 40.01.581 is used on fl oor model 201 and 202 for top position motor only! Jumper is not used on models 61 - 102 with one motor only! (Service 34 will be shown!) LED code fan motor SCC and CM from 04/2004 Remedy Reason Check for motor blockage or change mo-...
  • Page 12 Mode: Steam 100°C (212°F) Temp. preset, not adjustable Signal Remark Function Step Responsible sensor Select Steam mode Select time or core temperature Door open: 12VDC X27:(1-2) Close cabinet door Reed switch S3 Door closed: 0VDC X27:(1-2) Solenoid Y1 energizes when X12:(1-4) >...
  • Page 13 Mode: Low temperature steam Temp. range 30-99°C (86-210°F) Signal Remark Function Step Responsible sensor Note: Select vario steam mode Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes. (Temp. setting 30-99°C (86-210°F)) Select time or core temperature Door open: 12VDC X27:(1-2) Close cabinet door...
  • Page 14 Mode: Combination Temp. range 30-300°C (86-572°F) Signal Remark Function Step Responsible sensor Note: Select Combination mode Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes. (Temp. 30-300°C (86-572°F)) Select time or core temperature Door open: 12VDC X27:(1-2) Close cabinet door...
  • Page 15 Mode: Finishing Temp. range 30-300°C (86-572°F) Signal Remark Function Step Responsible sensor Note: Select Finishing Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes. (Recom. Temp. 100-140°C (212-284°F)) Select time or core temperature Door open: 12VDC X27:(1-2) Close cabinet door...
  • Page 16 Mode: Hot Air Temp. range 30-300°C (86-572°F) Responsible sensor Signal Remark Function Step Note: Select Hot Air Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes. (Temp. 30-300°C (86-572°F)) Select time or core temperature Door open: 12VDC X27:(1-2) Close cabinet door...
  • Page 17 Service level CM from 04 - 2004 42.00.004 0,1 AT 2 AT Switch unit ON Transformer On operator PCB set DIP switch 1 to „ON“ position 42.00.047 2 AT Select service package with timer dial: 2 AT 2 AT F6.1 F6.1 Diagnostic Program Error code history...
  • Page 18 Service level: dP -- Diagnostic Program dP # Description Connector Cabinet display Timer display Comment dP 1 Software Version Software Software version: C - 1 - Version:06.05 dP 2 B1 Cabinet sensor actual value max value Reset by pressing for 5 sec. dP 3 B2 Quenching sensor actual value...
  • Page 19 Service Level: rt -- Running Time Timer display: 1-999 Comment rt # Description Temp. display: >1000 number Reset by pressing rt 1 Total S3 door openings for 5 sec. Reset by pressing rt 2 Total time Y1 valve fi lling for 5 sec.
  • Page 20 Service level: SE -- Basic settings Select desired step with timer dial (fan motor and heating elements are automatically OFF) Activate selected step with timer key SE 1 Steam heating time since last SC-Automatic Press time and core key simultaneously for 5 seconds to set steam heating time to preset steam heating time plus 1 minute ==>...
  • Page 21 Service Level: SE -- Basic settings Adjusting speed of blower motor steam (+/ -10%) (After blower speed adjustment the original rpm is shown in the temp. display, the SE 9,10,11 changed rpm is shown in the time display) Press time key, keep it pressed and adjust displayed rpm with timer dial SE9 = MIN rpm;...
  • Page 22 Service level: F -- Function test NOTE: In Function test components are NOT protected against overload! Function Connection Cabinet Time Comment I/O PCB Display Display Steam 50%, Electric unit X24:(1-2) actual temp. 1 / 0 Gas: B5 steam gene- no function rator Steam 100%, Electric unit X24:(1-2)+(5-6) actual temp.
  • Page 23 Service level: F -- Function test NOTE: In Function test components are NOT protected against overload! Connection Cabinet Time Function Comment I/O PCB Dispaly Display Actual blower Set CO Steam blower motor Check CO value MIN rpm value only Actual blower Steam blower motor Start rpm Adjust CO...
  • Page 24 Service Level: ER -- Error code history Since software version C1-07-01 the last 10 error messages are shown. When Timer key is pressed the error code will be displayed, i.e. B1 Cabinet sensor defective Y1 Filling solenoid defective Er10 Since software version C1-07-01 the last 16 gas error messages are shown in addition to the general error messages (gas units only!) GE11 No rpm signal...
  • Page 25 Failure Codes CM from 04-2004 Int. cab. Timer Failure explanation Description display display OPEn H2O open Lack of water / open water tap CHnG Change Polarity Phase / Neutral (only gas units) Timer Int. cab. Part concerned Description display display (E -press core temp.
  • Page 26 CM Gas from 04 - 2004 Ignition module (Steam and Hot Air) (without jumper) Thermocouple interior cabinet Thermocouple quenching / Steam control Thermocouple core temperature Thermocouple steam generator Ignition/monitoring electrode steam Ignition/monitoring electrode hot air Safety thermostat steam generator 135°C Safety thermostat interior cabinet 360°C Fan motor SC-pump...
  • Page 27 Basic info about CM Gas from 04-2004 Identifi cation of the different gas burners / Gas blowers: CM 201 - 202 CM 61 - 62 - 101 - 102 Steam Blower (ignition box fi tted) Hot Air blower top (ignition box not fi tted) Hot Air blower bottom (ignition box fi...
  • Page 28 Sequence of events of Steam / Hot Air Burner (SCC as well as CM) Max RPM Flame current Start RPM Min RPM Start up Pre purge Ignition Burner running Time 10 11 12 13 14 15 17 18 19 20 21 22 23 26 27 Ignition box gets heat demand over the BUS cable...
  • Page 29 Check Gas Type / Gas Conversion: CM Gas from 04-2004 Whenever working on any gas component like: Gas valve, gas blower and / or changing connected type of gas, a detailed fl ue gas analysis MUST be done using adequate CO and CO measuring equipment! This shall ONLY be done by trained technicians! Always check appliance for possible gas leakages!
  • Page 30 Changing installation altitude: CM gas from 04-2004 Note: The altitude settings of 0-499 and 500-999m are identical. Therefore resetting of installation altitude needs to be done only when installing above 1000m (3280ft) or below sea level (i.e. Red Sea) Select any mode and cooking time Open control panel Set DIP switch 1 on PCB to „ON“...
  • Page 31 Flue gas analysis: CM gas from 04-2004 Before you carry out a fl ue gas analysis check input gas fl ow pressure when burner is running • Switch on unit. Select any mode and cooking time. Wait till burner works •...
  • Page 32 Flue gas analysis: CM gas from 04-2004 Select position F19 with timer dial and enter „Steam MIN“ with F 19 timer key. Activate position F19 with core temperature key; NOTE: in this position core temp. key is used as a switch and will automatical- ly deactivate after 4 minutes.“...
  • Page 33 Values for burner adjustments of gas units SCC / CM (valid since March, 2006), entry in "red" => new Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202) Type of gas Adjustment of Adjustment of Adjustment of Input gas flow...
  • Page 34 Changing Gas blower speed (MAX, Start, MIN rpm): CM gas from 04-2004 (as from Software C-06-03): Note: This setting shall ONLY be done by specially trained and RATIONAL approved technicians. Open cabinet door Select any mode Open control panel Set DIP switch 1 on PCB to „ON“ position With timer dial select: „SE“...
  • Page 35 SCC Control Panel Notes: -35-...
  • Page 36 Up to Software version SCC 01-07-12 only! SelfCooking Control SelfCooking Control SelfCooking Control Mode - Level 3 Mode - Level 1 Mode - Level 2 Universal Roasting with Overnight roasting crackling roasting Soft Soft High roasting cooking Overnight Overnight well rare roasting cooking...
  • Page 37 Up to Software version SCC 01-07-12 only! Combi Steamer Mode Functions Settings am/pm HACCP 10:24 CleanJet 24 h 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 200°C 08/22/03 Start time °C / °F 22.08.03 Duration english Prog Settings Setting of : time, Date, Setting of Humidity...
  • Page 38 This display since Software version SCC 02-01-01 only! SelfCooking Control SelfCooking Control SelfCooking Control Mode - Level 1 Mode - Level 2 Mode - Level 3 overnight roast braise roasting roast with gentle crackling roasting overnight gentle medium 62°C roasting cooking close 13:45...
  • Page 39 This display since Software version SCC 02-01-01 only! Combi Steamer Mode Functions Settings am/pm CleanJet 10:24 24 h 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10/22/06 200°C start time °C / °F 22.10.06 Duration english settings Setting of Humidity CleanJet programs CleanJet...
  • Page 40 Prog select program name with central dial give program name (blank - between _ and @ Clean manual existing SCC process or program can be copy level copied and get an index number, i.e. 1; name control can be edited and changed; copy change Change parameter and / or cooking mode of...
  • Page 41 Notes: -41-...
  • Page 42 SCC Electric from 04-2004 Thermocouple interior cabinet Thermocouple quenching Thermocouple humidity Thermocouple steam generator (preheat, 180°C (356°F) max) B6-B11 Thermocouples core temperature Safety thermostat steam generator 160°C (320°F) Safety thermostat interior cabinet 360°C (680°F) Solenoid valve fi lling Solenoid valve quenching Solenoid valve moistening Fan motor bottom Humidity fl...
  • Page 43 Notes: -43-...
  • Page 44 SCC Operator pcb (42.00.002) 200 - 240V input to I/0 Switch Buzzer Level electrode A2 SCC pcb X 12 Humidity fl ap motor / Micro switch X 11 Add on X1 P1 pressure sensor Add on X2 B6-11 thermocouples core temperature Add on X3 B1 thermocouple interior cabinet A3 Add On pcb...
  • Page 45 Measuring points I/O PCB SCC (40.00.049) Wires of pcb edge connectors are pointing to component side of pcb! Motor drain valve Micro switch drain valve 12 V DC SSR SSR puls (USA version) X6.1 UltraventVent . X 23.1 SSR2: B- 12 V DC 16 V DC SSR2: A-...
  • Page 46 Motor for SCC / CM Jumper Jumper 40.01.581 is used on fl oor model 201 and 202 for top position motor only! Jumper is not used on models 61 - 102 with one motor only! (Service 34 will be shown!) LED code fan motor SCC and CM from 04/2004 Remedy Reason...
  • Page 47 Notes: -47-...
  • Page 48 SCC Units: Sequence of Events Mode: Wet heat (98-103°C (208-218°F), set temperature) Function step Responsible sensor Signal Remark Note: Select Wet heat Steam heating only active when humidity fl ap (S4) is in closed position! (Temp 98-103°C (208-218°F)) Select time or core temperature Close cabinet door Reed switch S3 Door open:...
  • Page 49 SCC Units: Sequence of Events Mode: Low temperature steam; (30-97°C (85-207°F), set temperature) Function step Responsible sensor Signal Remark Note: Select Wet heat Steam heating only active when humidity fl ap (S4) is in closed position! (Temp 30-97°C (85-207°F) Below 98°C fan at lowest speed when no energy required for longer than 2 minutes. Select time or core temperature Reed switch S3 Door open:...
  • Page 50 SCC Units: Sequence of Events Mode: Forced Steam104-130°C (219-266°F), set temperature) Responsible sensor Signal Remark Function step Note: Select Wet heat Steam heating only active when humidity fl ap (S4) is in closed position! (Temp 104-130°C (219-266°F)) Select time or core temperature Reed switch S3 Door open: 12VDC X27:(1-2)
  • Page 51 SCC Units: Sequence of Events Mode: Combi Steam 141-300°C (286-572°F), set temp. Function step Responsible sensor Signal Remark Note: Select Wet and Dry heat Steam heating only active when humidity fl ap (S4) is in closed position! (Temp 141-300°C (286-572°F)) Select time or core temperature Close cabinet door Reed switch S3...
  • Page 52 SCC Units: Sequence of Events Mode: Finishing (30°-140°C (85-284°F), set Temp. Function step Responsible sensor Signal Remark Note: Select Wet and Dry heat Steam heating only active when humidity fl ap (S4) is in closed position! (Temp. 30-140°C, 85-284°F) Below 98°C fan at lowest speed when no energy required for longer than 2 minutes. Select time or core temperature Close cabinet door Reed switch S3...
  • Page 53 SCC Electric: Sequence of Events Mode: Dry heat 30°-300°C (86-572°F), set Temp. Function step Responsible sensor Signal Remark Note: Select Dry heat Below 98°C fan at lowest speed when no energy required for longer than 2 minutes. Temp. 30-300°C (86-572°F) Select time or core temperature Close cabinet door Reed switch S3...
  • Page 54 Service level SCC Switch on unit Set DIP 1 on operator PCB to „“ON““ position A2 SCC pcb X 12 X 11 Press service key A3 Add On pcb On the displays the following available Service - modules will be shown X 50 Battery Window 1...
  • Page 55 Notes: -55-...

  • Page 56: Scc Diagnostic Mode Overview

    SCC Diagnostic Mode overview DIAGNOSTIC Diagnostic 1 - Cabinet B1 Running Times 2 - Quenching B2 Basic Settings 3 - Not used Function Test 4 - Humidity B4 5 - Steam Generator B5 6-11 - Core Temp B6-11 1 - Diagnostic 12 - Temperature Cabinet 13 - Level Electrode S2...

  • Page 57: Scc Diagnostic Mode

    SCC Diagnostic Mode 1 - DIAGNOSTIC 2 - DIAGNOSTIC 3 - DIAGNOSTIC Cabinet B1 Quenching B2 Not used 130°C 345°C 70°C 95°C 900°C 900°C Reset Reset Reset max“ max“ - Temp. range: -30 - 340°C - Temp. range: -30 - 340°C (-22 B3 not used.
  • Page 58 SCC Diagnostic Mode 15 - DIAGNOSTIC 16 - DIAGNOSTIC 17 - DIAGNOSTIC Clima Clima Status Clima Motor P1 - B4 - RPM Default Cal speed1 Error 0,48V 2,24V xxxrpm -------- Combi xxxx xxxx xxxx 145°C 1850 Default: 0,4-0,55V - Display of calibration values rela- No steam production, At standard speed: tive to the different motor speeds...
  • Page 59 SCC Diagnostic Mode 24 - DIAGNOSTIC 25 - DIAGNOSTIC Service error history Gas error history i.e. (1) Service 10 Gas 1 0: 09:10.05 9:17 32 - since software version 01-07-09 - since software version 01-07-09 Indication of the last 10 stored Indication of the last 16 stored igni- service error messages tion box error messages including...

  • Page 60: Scc Running Times Overview

    SCC Running Times overview Running Times Diagnostic 1 - S3 Door openings Running Times 2 - S12 Ball valve openings Basic Settings 3 - Y1 Valve fi lling Function Test 4 - Y2 Valve quenching 5 - Y3 valve moistening 1 - Running Times 6 - M4 SC pump S3 Door Openings...

  • Page 61: Scc Running Times

    SCC Running Times 3 - Running Times 2 - Running Times 1 - Running Times Y1 Valve fi lling S12 Ball valve openings S3 Door openings 120min Reset Reset Reset Indication in minutes Quantity counter Quantity counter Reset possible Reset possible Reset possible 6 - Running Times 5 - Running Times...
  • Page 62 SCC Running Times 11 - Running Times 10 - Running Times 12 - Running Times Steam mode Hot air heating time Hot air mode 4hrs 4hrs 4hrs Reset Indication in complete houres Indication in complete houres Indication in complete houres Reset NOT possible Reset possible Reset NOT possible...
  • Page 63 Notes: -63-...
  • Page 64 Overview Basic Settings NOTE: To validate changes made, switch unit OFF and ON again! Diagnostic Basic Setting 11 - Calibration Running Times Basic Settings 1.2 Initialisation Drain valve - humidity fl ap 2 - Gas type Function Test 3 - CO screw setting 4 - Installation altitude Basic Setting...

  • Page 65: Scc Basic Settings

    SCC Basic Settings (switch OFF - ON after adjustment) 1 1- Basic Setting 1.2 - Basic Setting 2 - Basic Setting Calibration Start Gas type Drain valve (Dv) Start Step 3B/P - 3P- A12/13 - 99°C 95°C Flap (F) Start Nat.H - Nat.L Error Dv (t0)
  • Page 66 SCC Basic Settings (switch OFF - ON after adjustment) 9 - Basic Setting 10 - Basic Setting Volume Steam Generator NEW SC Automatic Reset After manual 45sec (20-90sec) descaling SC Pump duration 60min (20-120min) Reset After changing Steam heating time steam generator - since Software version 01-07-02 - Activation by touch on dial icon...
  • Page 67 SCC Basic Settings (switch OFF - ON after adjustment) 18 - Basic Setting 16.2 - Basic Setting 17 - Basic Setting ChefLine Phone Subnet mask 08191-327_ IP Address EDIT 0 1 2 3 4 5 6 7 8 9 EDIT Delete Store 168.65.8.217...
  • Page 68 Overview Function test Diagnostic Function Test Diagnose 1 Steam (Dampf) 50% Running Times Laufzeiten (Gas - not used) Basic Settings 2 Steam (Dampf) 100% Grundeinstellungen (Gas - Dampf Burner) 3 Hot Air 50% Function Test Funktionstest (Gas - Burner top) 4 Hot Air 100% (Gas - Burner bottom) 5 Fan motor top...
  • Page 69 Function test 3 - Function Test 1 - Function Test 2 - Function Test Hot Air 50% Steam 50% Steam 100% Start Start Start (Gas: see below) (Gas: see below) 0 - 1 0 - 1 0 - 1 Temperature B1 185°C Temperature B5 103°C...
  • Page 70 Function test 10 - Function Test 11 - Function Test 12 - Function Test Solenoid moistening Y3 Humidity fl ap motor M3 CleanJet Pump M6 Start Start Start 0 - 1 0 - 1 0 - 1 End switch S4 1 - 0 Activation of solenoid valve S4 shows 1 = Flap closed...
  • Page 71 Function test 19 - Function Test 17 - Function Test 18 - Function Test Display light Buzzer T2 Interior light Start Start Start 0 - 1 0 - 1 - Testing of all display lights by - Activation of buzzer T2 - Activation of interior cabinet light pushing and holding Start key.
  • Page 72 Overview Service messages Service 10 SC pump Service 11 CDS Sensor Service 12 CDS Sensor no signal Service 13 Steam generator Service 14 Level electrode - Water Service 15 Free Service 16 PCB with old sofware Service 17 EEPROM faulty Service 18 Free Service 19...
  • Page 73 Service messages SCC Service 12 Service 10 Service 11 (CDS sensor) (SC Pump) (CDS sensor w/o signal) Maintenance needed Maintenance needed Maintenance needed - Appears for 30 sec. after switch ON - Appears for 30 sec. after switch ON - Appears for 30 sec. after switch ON - Display can be cancelled by touch - Display can be cancelled by touch - Display can be cancelled by touch...
  • Page 74 Service messages SCC Service 25 Service 23 Service 24 (no water circulation) (Short circuit SSR Steam) (Short circuit SSR Hot Air) CleanJet mode no function No function No function Flush cabinet manually Switch unit off Switch unit off - Appears on time - Display can be cancelled - Since SW 01-07-09 only! - Since SW 01-07-09 only!
  • Page 75 Notes: The last 10 error messages can be seen in Diagnostic mode 24 „Service error history“ -75-...
  • Page 76 Calibration SCC Calibration at the customers site must be done under the following conditions: Changing the pcb, extrenal EEPROM, B4 humidity sensor, Pressure sensor P1, replacing the air baffl e or divider plate between the 2 fan motors of a fl oor model, fan motor, detaching of the fan wheel and installation of the appliance above 1000m (3000ft) above sea level or below sea level (dead sea).
  • Page 77 Calibration SCC Step Unit status: Error code Reason: Controlling with all 4 fan speeds: Value out of (min: 4x20sec; max: • Steam Heating: ON 50% allowable range; 4x180sec) • Motor: ON • Humidity fl ap: Closed Max time of 4x180sec exceeded In case of „20“...
  • Page 78 Control Drain Valve 54.00.357 Notes:...
  • Page 79 Notes: -79-...
  • Page 80 SCC Gas from 04-2004 Ignition module Level electrode Thermocouple interior cabinet Micro switch humidity motor Thermocouple quenching CDS sensor Thermocouple humidity Micro switch drain valve Thermocouple steam generator Pressure sensor humidity Thermocouple core temperature Ignition/monitoring electrode steam Ignition/monitoring electrode hot air Only fl...
  • Page 81 Notes: -81-...
  • Page 82 Basic info about SCC Gas from 04-2004 Identifi cation of the different gas burners / Gas blowers: SCC 201 - 202 SCC 61 - 62 - 101 - 102 Steam Blower (ignition box fi tted) Hot Air blower top (ignition box not fi tted) Hot Air blower bottom (ignition box fi...
  • Page 83 Sequence of events of Steam / Hot Air Burner (SCC as well as CM) Max RPM Flame current Start RPM Min RPM Start up Pre purge Ignition Burner running Time 10 11 12 13 14 15 17 18 19 20 21 22 23 26 27 Ignition box gets heat demand over the BUS cable...
  • Page 84 Check Gas Type - Gas conversion : SCC Gas from 04 - 2004 Whenever working on any gas component like: Gas valve, gas blower and / or changing connected type of gas, a detailed fl ue gas analysis MUST be done using adequate CO and CO2 measuring equipment! This shall ONLY be done by trained technicians! Always check appliance for possible gas leakages! Danger:...
  • Page 85 Adjustment of installation altitude above sea level SCC Gas from 04 - 2004 Note: The altitude settings of 0-499 and 500-999m are identical. Therefore resetting of installation altitude needs to be done only when installing above 1000m (3280ft) or below sea level (i.e. Red Sea) A) - Switch unit ON - Open control panel - Set DIP switch 1 on PCB to „ON“...
  • Page 86 Flue gas analysis: SCC gas from 04-2004 Before you carry out a fl ue gas analysis check input gas fl ow pressure when burner is running • Switch on unit. Select any mode and cooking time. Wait till burner works •...
  • Page 87 Flue gas analysis: SCC Gas ab 04 - 2004 Press key and select „Min“ speed. 14 - Function Test Activate the burner with the „Start“ key. Gas Steam Blower Start/Stop Note: Start key is used as a switch and will automatically deac- tivate after 4 minutes Display 4 indicates the desired CO value, e.g.
  • Page 88 Values for burner adjustments of gas units SCC / CM (valid since March, 2006), entry in "red" => new Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202) Type of gas Adjustment of Adjustment of Adjustment of Input gas flow...
  • Page 89 Changing gas blower speed (MAX, Start, MIN rpm) SCC Gas from 04 - 2004 A) - Switch unit ON - Open control panel - Set DIP switch 1 on PCB to „ON“ position B) At Basic Settings select i.e. position 5 - Gas Blower Steam Gas Blower Steam C) The factory stored blower speed is shown at MAX, Start und MIN.
  • Page 90 USB stick MUST be formatted in FAT (FAT16) format. NOTE: Most standard USB Flash stick are not suitable for SCC Flash update! RATIONAL confi gured USB Flash memory stick can be ordered under part number: 87.00.010 Software can only be updated to the next higher version. Flashing software versions prior to...
  • Page 91 Notes: -91-...
  • Page 92 EEPROM after pcb change or new replacement Eeprom Reconnect unit to power supply (reconnect control fuses) switch unit ON SCC display and type or serial SCC display and type or serial number NOT OK number OK contact Rational Service -92-...
  • Page 93 Notes: -93-...
  • Page 94 For downloading unit software from PC to CM fl ash box the program „Megaload“ must be installed on the PC. This program is available on the Rational Service internet page under: „Technical documentation/Software update SCC-Line/CM“. For installation on the PC proceed as follows: A) Download Zip fi...
  • Page 95 Copying unit software from PC to CM Flash-Box - Open lid of the Flash-Box - Set DIP - switch 2 to „ON“. (other switches remain in the off position) Connect RS 232 adapter cable (item 2) to Flash-Box and to the selected interface (e.
  • Page 96 C1-06-05 or later Update software to C1-06-05 or later Software update Isolate unit from power supply (Disconnect control fuses) Reconnect EEPROM Reconnect unit to power supply (reconnect control fuses) "E1" is still Fault type 2 or 3 displayed Contact Rational Service -96-...
  • Page 97 How to update CM units via PC To update a CM unit of new generation you have to use a software called „Megaload“. To install the Software on your PC, you just have to excecute the “Setup.exe” and follow the installation instructions on your screen. After Mega- load installation please proceed as follows: Save CM Software i.e.
  • Page 98 User instruction electrical descaler pump The descaler pump 60.70.409 (230V) and 60.70.497 (110V) must only be used to fi ll chemical part number: 6006.0110 into steam generators of equipment bearing either of the following marks on the data plate: Warning! When working with chemicals, i.e.
  • Page 99 User instruction electrical descaler pump Lean the cabinet door close and fi ll the above mentioned quantity of descaler at 10 sec intervals into the steam generator NOTE: Descaling liquid can react very violently with the scale inside the steam generator! Should any foam appear at the steam inlet port stop fi...

  • Page 100: Installation Checklist

    If the measured values are NOT complying with the values in the installation manual please inform the customer and your Rational dealer / offi ce. We confi rm the installation was done according to the attached installation checklist, the installation manual and all national and local codes which ever may apply.
  • Page 101 PERIMETER CLEARANCES All units Measured space Left side minimum 50mm (2”) Left side 201/202 electric unit min. 500 mm (20“) Left side recommended for all units for service or with adjacent heat source 500 mm (20“) Rear side 50mm (2”) Right side 50mm (2”) Drain connection...
  • Page 102 Electrical connection – Observe Local and National Codes! Connected voltage L1 – L2 Volt L1 – L3 Volt L2 – L3 Volt L1 - N Volt L2 - N Volt L3 - N Volt N - Ground Volt Ground connection to mains distribution panel? IMPORTANT!! Does indicated voltage on the unit data correspond with the measured voltage?
  • Page 103 Steam 1 (61-202) Hot air 2 (201/202) All gas connections leak tested? Exhaust hood Exhaust hood installed Serial number Rational UltraVent Hood Serial number Rational Vent hood YES NO Function Test All electrical connections and plugs tight All water connections tight and not leaking...
  • Page 104 Preventive Maintenance SCC/CM Customer: Address Street: City: Area (Zip) Code: Unit Serial Number: Preventative Maintenance Work Scope: According Installation manual? 1.Installation Placement Water Connection Manufacturer: Water Treatment Type: Sedimentfilter Drain Gas Connection Electrical Connection Function o.k. Faulty Comments: 2.Door Door Lock Door Catch Door Hinges / Screws Hinges Inner Glass...
  • Page 105 Preventative Maintenance SCC 4. Bottom Group Function o.k. Faulty Comments: Water Connections leak tight Hand Shower+Shower hose (Function - non leaking) Retracting mechanism Drain gasket Floor model Drain Connection Quenching / Drain box Drain valve SCC 5. Gas Specific parts Function o.k.
  • Page 106 Inspections List Function o.k. Faulty Comments: 8. Control Panel Control Panel Gasket Control Panel Dials Mode Switch Temperatur Control Timer function Core probe function LED-Indicators PCB Visual Check Function o.k. Faulty Comments: 9. Function Test Function test (Steam, Hot air, Combi etc.
  • Page 107 Notes: -107-...

  • Page 108: Water Info

    ”spitting” steam generators. B)Silicate-dosing systems: This kind of systems are problematic, as the adding of non conductive silicates, will infl uence the water level measurement.infl uence the water level measurement. Rational recommends Water treatment fi lters systems of BRITA company. -108-...
  • Page 109 Notes: -109-...
  • Page 110 SCC Fault list - Troubleshooting Page: Service 10 Service 11 Service 25 Service 26 - 27 Gas - Service 34 No Function No Steam PCB change Gas - Reset, Polarity Descaling Service 12 Buzzer sounds CM Fault list - Troubleshooting No Function No Steam PCB Change...
  • Page 111 Service 10 Level electrode of the steam generator did not recognise a Info Unit shows Service 10 reduction of the water level during last SC-Automatic Activate function test Select step 8 SC Pump M4 and touch "Start" key Short circuit level electrode or Pump active, water is check drain system and pumped off...
  • Page 112 Service 11 Actual measured filling volume Indication Service 11 Info above reference volume of steam shown every time unit is generator switched on Water supply from CDS to steam Eliminate leak generator leaking Check valve in the water supply line to the steam Change valve generator.
  • Page 113 Service 25 CleanJet pump does not or not enough deliver enough water (loss of pressure during CleanJet). Indication Service 25 Info Typical indication: every time unit is switched on The running time of the program will be exceeded. Water supply Check water filter, sufficient? pressure, supply line.
  • Page 114 Service 26 Micro switch ball valve in Indication Service 26 permanent closed position. Info every time unit is Unit out of order switched on Activate ball valve in the function test. Output voltage at I/O pcb X25 7/8 (12V DC) Change I/O pcb present? Check motor ball valve, micro...
  • Page 115 Service 34 Bus failure Indication of the faulty knot with the following code (combination of different faults possible): Indication Service 34.1 - 1: I/O pcb up to 34.16 Info - 2: Bottom motor every time unit is - 4: Top motor switched on - 8: Top ignition box - 16: Bottom ignition box...
  • Page 116 No function - safety chain No function Check main fuse of the Power supply ok? power supply and earth leakage breaker Fuse F1/F2 and Replace defective part contactor K1 ok? and find reason for tripping Check steam heating Press dry up protector of steam elements, SSR, water Is unit on now generator...
  • Page 117 No or to low steam production ATTENTION: Humid cooking mode is Steam above 110°C is not visible, it selected but no/not Info does not condensate on the cabinet enough steam is visible door! Close door, check Door closed ? door contact switch Check level electrode, osmosis water supply (check Indication Service 14?
  • Page 118 Changing SCC pcb / changing SCC EEPROM / Software update Standard Changing pcb EEPROM Data faulty (no display of Service 16 Software (pcb defectice) serial number, type) Service 17 (from software 01-0 update Isolate unit from power supply Green LED on main pcb ON? (Disconnect control fuses) check pcb transformer...
  • Page 119 "RESET" indication (Gas units) Reason: Unit shows INFO Flame monitoring does not "RESET" work after ignition Does the connected Convert unit to connected gas type. gas type comply with Follow instruction of training manual the gas type on the Attention: Carry out flue gas name plate? analysis Open gas supply...
  • Page 120 Indication descaling /Service 12 Unit shows "Descaling of steam generator necessary" Steam generator scaled up (Indication comes up every Info CDS display shows 9 red bars time unit is switched on and remains for 2 minutes) CDS-Sensor does not create pulses Is additionally Service 12 shown? Check CDS-Sensor, cable and connector.
  • Page 121 Buzzer sounds Reason: Buzzer sounds for 30 seconds Any thermo couple is defective after fault identification and Info Different buzzer intervals depending which every time unit is switched on. thermo couple is defective Interior cabinet sensor B1 Indication Service 20? defective unit out of order - More than 3 measuring points of the probe are...
  • Page 122 No function - safety circuit No function Check main fuse of the Power supply power supply and earth leakage breaker Fuses F1/F2 Replace defective part and contactor K1 and find reason for tripping Check steam heating Press dry up protector of steam Is unit on now? elements, SSR, water generator...
  • Page 123 No steam ATTENTION: Wet cooking mode is Steam above 110°C is not visible, it activated but no steam is Info does not condensate on the cabinet visible door! Close door and/or Door closed? check door contact switch Indication H2O OPEN? E6: Check sensor steamgenerator B5 with diagnostic program (999°C) E4:Check quenching sensor B2 with...
  • Page 124 C1-06-05 or later Update software to C1-06-05 or later Software update Isolate unit from power supply (Disconnect control fuses) Reconnect EEPROM Reconnect unit to power supply (reconnect control fuses) "E1" is still Fault type 2 or 3 displayed Contact Rational Service -124-...
  • Page 125 Buzzer sounds Buzzer sounds intermittently Reason of fault: after fault identification and Info Any thermo couple is defective after switching on the unit. Indication Thermo couple of pcb defective, E 7? change pcb E3 = Interior cabinet sensor B1 E4 = Quenching sensor B2 Indication E3 or E4 E5 = Core temp.
  • Page 126 Indication "E13" (SC-automatic) Level electrode of the steam generator did not recognise a INFO Unit shows E13 reduction of the water level during last SC-Automatic Activate function test Select step F14 SC Pump M4 by pressing timer key, activate function with core temper.
  • Page 127 Indication "rES" (= reset) Reason: Unit shows INFO Flame monitoring does not "rES" work after ignition Does the connected - Convert unit to connected gas type. gas type comply with - Follow instruction of training manual the gas type on the Attention: Carry out flue gas analysis name plate? Gas supply open...
  • Page 128 Notes: -128-...
  • Page 129 Notes: -129-...
  • Page 130 Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM) Deckblatt-Nr.
  • Page 131 MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus, Fühler MODUL 6 Summer, EEPROM Humidity control, Sensors Buzzer, EEPROM Blatt 3 Blatt 6 Page Page MODUL 2 Heißluftheizung/Dampfheizung MODUL 5 Lüftermotor Hot air heating/Steam heating Fan Motor, Cooling Fan Blatt 2 Blatt 5 Page...
  • Page 132 K1:1 / 5.00 K1:3 / 2.00 K1:5 / 2.00 N / 5.00 PE / 5.00 Ein/Aus Schalter On/off switch F6.1 Entstörfilter Electronic noise filter Sicherheitstemperaturbegrenzer 160°C/320°F Garraumbeleuchtung Safety temperature limiter Interior cabinetlight Sicherheitstemperaturbegrenzer 360°C/680°F Safety temperature limiter 0,8A K1:13 / 5.00 6,3A K1:A2 / 5.00 6,3A...
  • Page 133 AWG 12 A1/B1 A1/B1 Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay Thermoelement Dampfgenerator Thermocouple steam generator 3x3kW 6x3kW 3x3kW 9kW D1/D2 18kW HL1/HL2 9kW D1/D2 Erstellt von 76-00011 MODUL 2 Heißluftheizung/Dampfheizung CM101E Created by Datum 30.04.2004 Hot air heating/Steam heating Date 3NAC400V 50-60Hz Version...
  • Page 134 YE/GN Erstellt von 76-00011 MODUL 3 Klima Plus, Fühler CM101E Created by Datum 30.04.2004 Humidity control, Sensors Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 135 Erstellt von 76-00011 MODUL 4 Wasser CM101E Created by Datum 30.04.2004 Water, Drain, CleanJet Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 136 1.08 / 2.00 / K1:1 1.08 / N 1.08 / PE YE/GN 1.08 / K1:13 1.08 / K1:A2 6,3A M11 M M5 M 6,3A Blinkcode Lüftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Erstellt von 76-00011 MODUL 5 Lüftermotor CM101E...
  • Page 137 EEPROM Erstellt von 76-00011 MODUL 6 Summer, EEPROM CM101E Created by Datum 30.04.2004 Buzzer, EEPROM Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 138 Sicotronic system Dunstabzug Sicotronic system Extractor hood Erstellt von 76-00011 MODUL 7 Option CM101E Created by Datum 30.04.2004 Options Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 139 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 42.00.004 Bedienplatine CM Operator PCB CM Modul 8 40.00.395 Thermoelement Garraum Thermocouple interior cabinet Modul 3 40.00.287 Thermoelement Ablöschung Thermocouple quenching system Modul 3 40.01.603 Thermoelement Kerntemperatur CM Thermocouple core temperature Modul 3 40.00.291...
  • Page 140 AWG 8(4x) A1/B1 A1/B1 A1/B1 A1/B1 Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay solid state relay solid state relay 6x3kW 6x3kW 6x3kW 6x5kW 6x5kW 18kW D2 18kW D1 18kW D2 30kW HL1/HL2 30kW HL1/HL2 Erstellt von 76-00017 MODUL 2 Heißluftheizung/Dampfheizung CM202E Created by...
  • Page 141 1.08 / 2. 00 / K 1: 1 1.08 / N 1.08 / P E YE /G N 250V 240V 1.08 / K 1:13 230V 220V 208V 200V 1.08 / K 1:A 2 unten oben down F2 0 F2 0 6, 3A 6, 3A F2 1...
  • Page 142 K1:1 / 5.00 K1:3 / 2.00 K1:5 / 2.00 N / 5.00 PE / 5.00 Ein/Aus Schalter On/o switch F6.1 Entstö Electronic noise lter Garraumbeleuchtung Interior cabinet light Sicherheitstemperaturbegrenzer 160°C/320°F Safety temperature limiter Sicherheitstemperaturbegrenzer 360°C/680°F Safety temperature limiter 1,6A Steuertrafo Control transformer K1:13 / 5.00...
  • Page 143 Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM) Deckblatt-Nr.
  • Page 144 MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus, Fühler MODUL 6 Summer, EEPROM Humidity control, Sensors Buzzer, EEPROM Blatt 3 Blatt 6 Page Page MODUL 2 Heißluftheizung/Dampfheizung MODUL 5 Lüftermotor Hot air heating/Steam heating Fan Motor, Cooling Fan Blatt 2 Blatt 5 Page...
  • Page 145 K1:1 / 5.00 K1:3 / 5.00 PE / 2.00 Ein/Aus Schalter On/o switch F6.1 Sicherheitstemperaturbegrenzer 135°C/275°F Garraumbeleuchtung Safety temperature limiter Interior cabinetlight Sicherheitstemperaturbegrenzer 360°C/680°F Safety temperature limiter 0,8A K1:14 / 2.00 6,3A K1:A1 / 2.00 K1:A2 / 2.00 6,3A Index E Entstör lter Electronic noise lter Erstellt von...
  • Page 146 1.08 / K1:14 M5:~ / 5.00 1.08 / K1:A2 M5:N / 5.00 1.09 / PE YE/GN PE / 5.00 1.08 / K1:A1 A5/PCB / 5.01 A5/M1 / 5.01 Feuerungsautomat (HL1 und D) U/min U/min Ignitionbox HL 1 Erstellt von 76-00050 MODUL 2 Heißluftheizung/Dampfheizung CM 101/102 G Created by...
  • Page 147 YE/GN Erstellt von 76-00050 MODUL 3 Klima Plus, Fühler CM 101/102 G Created by Datum 30.04.2004 Humidity control, Sensors Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 148 Erstellt von 76-00050 MODUL 4 Wasser CM 101/102 G Created by Datum 30.04.2004 Water, Drain, CleanJet Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 149 1.09 / K1:1 1.09 / K1:3 2.08 / PE GN/YE 2.08 / M5:~ 2.08 / M5:N 6,3A M11 M M5 M 6,3A 2.08 / A5/M1 2.08 / A5/PCB Blinkcode Lüftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Erstellt von 76-00050 MODUL 5 Lüftermotor...
  • Page 150 EEPROM Erstellt von 76-00050 MODUL 6 Summer, EEPROM CM 101/102 G Created by Datum 30.04.2004 Buzzer, EEPROM Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 151 Dunstabzug Extractor hood Erstellt von 76-00050 MODUL 7 Option CM 101/102 G Created by Datum 30.04.2004 Options Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 152 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 42.00.004 Bedienplatine CM Operator PCB CM Modul 8 74.00.221 Feuerungsautomat Brenner 61-202 Ignition box Modul 2 40.01.097 Thermoelement Garraum Thermocouple interior cabinet Modul 3 40.00.287 Thermoelement Ablöschung Thermocouple quenching system Modul 3 40.01.603...
  • Page 153 1.08 / K 1:14 T4:~ / 5.00 1.08 / K 1:A 2 T4:N / 5.00 1.09 / P E YE /G N P E / 5. 00 1.08 / K 1:A 1 A6/M2 / 5. 01 A5/P C B / 5. 01 A5/M1 / 5.
  • Page 154 1.09 / K 1:1 1.09 / K 1:3 2.08 / P E GN /Y E 250V 240V 2.08 / T4:~ 230V 220V 208V 200V 2.08 / T4:N unten oben down F2 0 F2 0 6, 3A 6, 3A F2 1 F2 1 6, 3A 6, 3A...
  • Page 155 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 42.00.004 Bedienplatine CM Operator PCB CM Modul 8 74.00.221 Feuerungsautomat Brenner 61-202 Ignition box Modul 2 74.00.221 Feuerungsautomat Brenner 201/202 HL Ignition box Modul 2 40.01.099 Thermoelement Garraum Thermocouple interior cabinet Modul 3...
  • Page 156 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 40.01.542 Kabel:Niveauelektrode Cable water level sensor Modul 3 40.00.212 Kabel:Alarmsummer Cable Buzzer Modul 6 Änderungsdatum 2004-04-19 16:21:09 Name CM202G Dokument-Nr. 78-00114 Erzeuger SCHD Spannung 1NAC230V 50-60Hz Version Seite 2 von 2...
  • Page 157 Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM) Deckblatt-Nr.
  • Page 158 MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus, Fühler MODUL 6 Garraumbeleuchtung, Summer, Humidity control, Sensors Zentrales Einstellrad, EEPROM Cabinet light, Buzzer, Central Dial, EEPROM Blatt 3 Blatt 6 OPERATOR Page Page MODUL 2 Heißluftheizung/Dampfheizung MODUL 5 Lüftermotor Hot air heating/Steam heating Fan Motor, Cooling Fan Blatt 2...
  • Page 159 K1:1 / 5.00 K1:3 / 2.00 K1:5 / 2.00 N / 5.00 PE / 5.00 F6.1 I/O-PCB Operator PCB Ein/Aus Schalter On/off switch Entstörfilter Electronic noise filter Sicherheitstemperaturbegrenzer 160°C/320°F Safety temperature limiter Sicherheitstemperaturbegrenzer 360°C/680°F 1,6A Safety temperature limiter Steuertrafo Control transformer 6,3A K1:13 / 5.00...
  • Page 160 I/O-PCB AWG 12 A1/B1 A1/B1 Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay Thermoelement Dampfgenerator Thermocouple steam generator 3x3kW 6x3kW 3x3kW 9kW D1/D2 18kW HL1/HL2 9kW D1/D2 Erstellt von 76-00003 MODUL 2 Heißluftheizung/Dampfheizung SCC101E Created by Datum 05.05.2004 Hot air heating/Steam heating Date 3NAC400V 50-60Hz Version...
  • Page 161 Operator PCB I/O-PCB YE/GN Signal Thermoelement Kerntemperatur Thermocouple core temperature Erstellt von 76-00003 MODUL 3 Klima Plus, Fühler SCC101E Created by Datum 05.05.2004 Humidity control, Sensors Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 162 I/O-PCB M4 M Signal HALL Erstellt von 76-00003 MODUL 4 Wasser SCC101E Created by Datum 05.05.2004 Water, Drain, CleanJet Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 163 1.08 / 2.00 / K1:1 1.08 / N 1.08 / PE YE/GN 1.08 / K1:13 1.08 / K1:A2 I/O-PCB Operator PCB 6,3A M11 M M5 M 6,3A Blinkcode Lüftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Erstellt von 76-00003 MODUL 5 Lüftermotor...
  • Page 164 I/O-PCB Operator PCB EEPROM Erstellt von 76-00003 MODUL 6 Garraumbeleuchtung, Summer, SCC101E Created by Datum 05.05.2004 Zentrales Einstellrad, EEPROM Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 165 I/O-PCB Operator PCB Sicotronic system Dunstabzug Sicotronic system Extractor hood Erstellt von 76-00003 MODUL 7 Option SCC101E Created by Datum 05.05.2004 Options Date 3NAC400V 50-60Hz Version Blatt Page...
  • Page 166 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 40.00.049 I/O-PCB I/O-PCB Modul 8 42.00.002 Bedienplatine SCC Operator PCB SCC Modul 1 40.00.395 Thermoelement Garraum Thermocouple interior cabinet Modul 3 40.00.287 Thermoelement Ablöschung Thermocouple quenching system Modul 3 40.00.290 Thermoelement Feuchte...
  • Page 167 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 40.00.210 Kabel:Trafo-Bedienplatine Cable transformer - operator pcb Modul 1 40.00.211 Kabel:Halogenbeleuchtung Cable Halogen light 40.00.213 Kabel:Trafo - I/O Platine Cable transformer - I/O pcb Modul 1 40.00.232 Kabel:Hauptschütz - SSR Cable Main contactor - SSR...
  • Page 168 I/O-PCB AWG 8(4x) A1/B1 A1/B1 A1/B1 A1/B1 Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay solid state relay solid state relay 6x3kW 6x3kW 6x3kW 6x5kW 6x5kW 18kW D2 18kW D1 18kW D2 30kW HL1/HL2 30kW HL1/HL2 Erstellt von 76-00016 MODUL 2 Heißluftheizung/Dampfheizung SCC202E...
  • Page 169 1.08 / 2. 00 / K 1: 1 1.08 / N 1.08 / P E YE /G N I/O-PCB O perator P C B 250V 240V 1.08 / K 1:13 230V 220V 208V 200V 1.08 / K 1:A 2 unten oben down F2 0...
  • Page 170 Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM) Deckblatt-Nr.
  • Page 171 MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus, Fühler MODUL 6 Garraumbeleuchtung, Summer, Humidity control, Sensors Zentrales Einstellrad, EEPROM Cabinet light, Buzzer, Central Dial, EEPROM Blatt 3 Blatt 6 OPERATOR Page Page MODUL 2 Heißluftheizung/Dampfheizung MODUL 5 Lüftermotor Hot air heating/Steam heating Fan Motor, Cooling Fan Blatt 2...
  • Page 172 K1:1 / 5.00 K1:3 / 5.00 PE / 2.00 F6.1 I/O-PCB Operator PCB Ein/Aus Schalter On/off switch Sicherheitstemperaturbegrenzer 135°C/275°F Safety temperature limiter Sicherheitstemperaturbegrenzer 360°C/680°F 1,6A Safety temperature limiter Steuertrafo Control transformer 6,3A K1:14 / 2.00 K1:A2 / 2.00 6,3A K1:A1 / 2.00 Entstörfilter Electronic noise filter Erstellt von...
  • Page 173 1.09 / K1:14 M5:~ / 5.00 1.09 / K1:A2 M5:N / 5.00 1.09 / PE YE/GN PE / 5.00 1.09 / K1:A1 A5 / I/O-PCB / 5.01 A5/M1 / 5.01 Feuerungsautomat (HL1 und D) U/min U/min Ignitionbox HL 1 Erstellt von 76-00006 MODUL 2 Heißluftheizung/Dampfheizung SCC 101/102 G...
  • Page 174 Operator PCB I/O-PCB YE/GN Signal Thermoelement Kerntemperatur Thermocouple core temperature Erstellt von 76-00006 MODUL 3 Klima Plus, Fühler SCC 101/102 G Created by Datum 05.05.2004 Humidity control, Sensors Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 175 I/O-PCB M4 M Signal HALL Erstellt von 76-00006 MODUL 4 Wasser SCC 101/102 G Created by Datum 05.05.2004 Water, Drain, CleanJet Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 176 1.09 / K1:1 1.09 / K1:3 2.08 / PE GN/YE 2.08 / M5:~ 2.08 / M5:N I/O-PCB Operator PCB 6,3A M11 M M5 M 6,3A 2.08 / A5/M1 2.08 / A5 / I/O-PCB Blinkcode Lüftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Erstellt von 76-00006...
  • Page 177 I/O-PCB Operator PCB EEPROM Erstellt von 76-00006 MODUL 6 Garraumbeleuchtung, Summer, SCC 101/102 G Created by Datum 05.05.2004 Zentrales Einstellrad, EEPROM Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 178 I/O-PCB Operator PCB Dunstabzug Extractor hood Erstellt von 76-00006 MODUL 7 Option SCC 101/102 G Created by Datum 05.05.2004 Options Date 1NAC230V 50-60Hz Version Blatt Page...
  • Page 179 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 40.00.049 I/O-PCB I/O-PCB Modul 8 42.00.002 Bedienplatine SCC Operator PCB SCC Modul 1 74.00.221 Feuerungsautomat Brenner 61-202 Ignition box Modul 2 40.01.097 Thermoelement Garraum Thermocouple interior cabinet Modul 3 40.00.287 Thermoelement Ablöschung...
  • Page 180 Positionsliste Bill of material Name Artikelnr. Artikelbezeichnung Module Name Item number Item description Modul 40.00.215 Kabel:Feuerungsautomat - Gasgebläse Cable Ignition box - gas blower motor Modul 2 40.01.300 Kabel: Steuerstamm Cable Control Supply Modul 1 40.00.237 Kabel:Erdung Gasventil Cable ground connection gas valve Modul 2 40.00.202 Kabel: I/O Platine - CDS-Sensor...
  • Page 181 1.09 / K 1:14 T4:~ / 5.00 1.09 / K 1:A 2 T4:N / 5.00 1.09 / P E YE /G N P E / 5. 00 1.09 / K 1:A 1 A6 / I/O -P C B / 5.0 1 A6/M2 / 5.
  • Page 182 1.09 / K 1:1 1.09 / K 1:3 2.08 / P E GN /Y E I/O-PCB O perator P C B 250V 240V 2.08 / T4:~ 230V 220V 208V 200V 2.08 / T4:N unten oben down F2 0 F2 0 6, 3A 6, 3A F2 1...
  • Page 183 Notes: -129-...
  • Page 184 SCC Service Reference 5 - activated am/pm 10:24 CleanJet HACCP 24 h 08/22/03 Start time Startzeit °C / °F 22.08.03 english deutsch Prog Settings Einstellungen Operating buttons User settings (5) Function key Program Lock Password: 12345; TTREU Display SCC Buzzer duration setting since 01-07-09 Loudness and duration Functions...
  • Page 185 B3 core probe sensor defective B5 steam generator sensor defective Thermo sensor on pcb defective potentiometer cabinet temp. defective Key code CM (SCC line) potentiometer time / core probe defective Cleaning program External EEPROM defective select Cool Down with "1"...
  • Page 186 Fax.: ++386-2-8821901 RATIONAL Canada E-mail: slorational@siol.net Tel: ++ 1-90 58 56 64 97 Fax: ++ 1-90 58 56 22 80 RATIONAL AG Representative Offi ce E-mail: postmaster@rationalcanada: Russia Kutuzovskiy prospekt, 36, bld. 3, entr.6 Moscow Tel : +7 495 5043483...

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