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Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation with respect to use of the information, circuits, equipment, or software described in this manual.
7 7 D D EOH R EOH RI I &RQWH &RQWHQ Q WV WV Using this Manual Preface Who Should Use This Manual ..........P-1 Purpose of this Manual............P-1 Contents of this Manual............P-2 Manual Conventions..............P-3 Allen-Bradley Support ............P-3 System Features Chapter 1 Chapter Objectives ..............1-1 6181 Computer Versions............1-1 6181 Computer Packing List ...........1-1...
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toc-ii Table of Contents Initial Operation and Setup Chapter 3 Chapter Objective..............3-1 Operating Recommendations...........3-1 Operator Access ..............3-1 System Checkout..............3-2 System Reset................3-2 Using USB................3-3 Installing NT Networking............3-3 Adding/Removing System Chapter 4 Components Chapter Objectives ..............4-1 Safety Precautions ..............4-1 Hazardous Locations ...............4-1 Thermal Considerations for Add-In Cards........4-2 Removing the Back Cover and Top Cover .......4-3 Adding/Removing CPU and Add-in Cards.......4-4...
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Table of Contents toc-iii Installing/Removing Memory Chapter 8 Modules Chapter Objective..............8-1 Available RAM Memory ............8-1 Guidelines for Adding/Removing Memory ......8-1 Safety Precautions ..............8-2 Adding/Removing Memory Modules........8-2 Replacing the Backlight Chapter 9 Tubes Chapter Objective..............9-1 Safety Precautions ..............9-1 Removing the Flat Panel Display..........9-1 Replacing the Backlight Tubes ..........9-3 System Troubleshooting Chapter 10...
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toc-iv Table of Contents Using a Touchscreen Appendix C Appendix Overview ............... C-1 6181 Computers with Touchscreen ......... C-1 Resistive Touchscreen Technology ......... C-2 Calibrating the Touchscreen............ C-2 Maintenance................C-3 Index Publication 6181-6.0...
7 7 0 0 1 1 , , .0 .0 8VLQJ WKLV 0DQXDO 8VLQJ WKLV 0DQXDO Read this preface to familiarize yourself with the rest of the manual. The preface covers the following topics: • who should use this manual •...
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P–2 Using this Manual Contents of this Manual Chapter Title Contents Preface Describes the purpose, background, and scope of this manual. Also specifies the audience for whom this manual is intended. System Features Shows the different versions of the 6181 Computer and system features. Installation Describes how to install the 6181 Computer in a panel or enclosure.
System Troubleshooting chapter first. Then call your local Allen-Bradley representative or contact Allen- Bradley technical support at (440) 646-5800. For additional product information and a description of the technical services available, visit the Rockwell Automation/Allen-Bradley Internet site at http://www.ab.com. Publication 6181-6.0...
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P–4 Using this Manual Publication 6181-6.0...
&K &KD D SWHU SWHU 6\VWHP 6\VWHP ) ) H H D D W W XU XUHV HV This chapter provides an overview of the 6181 Industrial Computer Chapter Objectives including: • available versions • software • additional catalog items The following table summarizes the options for each version: 6181 Computer Versions Table A...
1–2 System Features The following illustrations show the major features and controls of the Features of the 6181 display versions of the 6181 Computer. Computer 6181 Computer - Display Versions 6181 Computer - Non-Display Version Publication 6181-6.0...
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System Features 1–3 6181 Computer Connectors Publication 6181-6.0...
1–4 System Features The following table shows the LED indicators on the 6181 Computer. LED Indicators Standard units have symbol indicator labels. Units with the optional stainless steel bezel have no labels. Table B LED Indicators (Display Versions Only) Indicator Position Color Indicates...
European Union or EEA regions and has the Compliance CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation / Allen-Bradley Internet site: www.ab.com Mount the 6181 Computer in a panel or enclosure to protect the internal Environmental circuitry.
2–2 Installation In addition to the tools required to make the cutout, you will need the Tools Required following tools: • 3/8 inch socket • 6 inch (15 cm) extension rod (minimum) • Socket driver (in/lb. torque wrench recommended) • Ruler Allow adequate space for mounting, air flow, and maintenance.
Installation 2–3 The following figures show the mounting dimensions for the 6181 Mounting Dimensions Computer. 10.4 in. Version with Display Publication 6181-6.0...
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2–4 Installation 12.1 in. Version with Display Publication 6181-6.0...
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Installation 2–5 Non-Display Version Publication 6181-6.0...
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2–6 Installation 6181 Industrial Computer with Expansion Bay Option The following figures show the mounting dimensions for the 6181 Computer with expansion bay option installed. The expansion bay option is valid for any 6181 enclosure option. Publication 6181-6.0...
Installation 2–7 The following figure provides the dimensions for making the panel or 10.4 in. Mounting Cutout enclosure cutout for the 10.4 in. 6181 Computer. Publication 6181-6.0...
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2–8 Installation The following figure provides the dimensions for making the panel or 12.1 in. Mounting Cutout enclosure cutout for the 12.1 in. 6181 Computer. Publication 6181-6.0...
ATTENTION: Tighten mounting nuts to a torque of 2.7 N-m (24 in-lbs) to provide a proper seal and prevent damage to the 6181 Computer. Rockwell Automation assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation.
2–10 Installation Specific configurations of the 6181 Computer are certified for Class I, Connecting Equipment in Division 2, Groups A, B, C, D, T4A temperature code, hazardous areas. Hazardous Locations When installing the 6181 Computer in a hazardous location, note the following safety considerations: Installation Wiring See the nameplate label on the computer for certifications on hazardous...
Installation 2–11 The mouse and keyboard plug into the side panel mouse and keyboard Connecting a Mouse & ports as shown below. Keyboard (Side Panel) Publication 6181-6.0...
2–12 Installation A standard IEC 320 power cord provides power to the 6181 Computer AC Power Connections AC version. The power supply input will accept 120/240V AC. The power supply is autoswitching. ATTENTION: The power cord must be connected to an outlet having an earth ground (three-prong outlet).
Proper cable routing and power conditioning is required to ensure reliable Ethernet communications in industrial environments. Rockwell Automation recommends that all Ethernet cabling be routed through dedicated metal conduits. Installing ferrite bead filters at cable ends may also improve reliability.
&K &KD D SWHU SWHU ,QLWLDO 2SH ,QLWLDO 2SHU U DWLRQ DQG DWLRQ DQG 6 6 HWXS HWXS This chapter provides information on: Chapter Objective • operating recommendations • boot-up sequence • system reset and power on/off buttons • Universal Serial Bus (USB) •...
3–2 Initial Operation and Setup To boot up the system: System Checkout 1. Apply power to the computer. The 6181 Computer performs a Power On Self Test (POST) in which it tests the processor board, memory, keyboard, and certain peripheral devices. 2.
Initial Operation and Setup 3–3 The 6181 Computer has two USB connectors. Using USB The Universal Serial Bus (USB) is an external bus standard that supports data transfer rates of 12Mbps (12 million bits per second). A single USB port can connect multiple peripheral devices, such as mice, modems, and keyboards.
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3–4 Initial Operation and Setup Initial Startup and Service Packs The initial system startup begins with the NT operating system at Service Pack 1, and enters Window NT Workstation Setup. During setup, the system is built, the drivers and applications are installed, user information is gathered via the start-up dialogs.
&K &KD D SWHU SWHU G GLQJ GLQJ5 5 HP R YLQJ 6\VWHP YLQJ 6\VWHP &RPSRQHQWV &RPSRQHQWV This chapter describes how to remove and install: Chapter Objectives • back cover and top cover • add-in cards • CPU card Note: Instructions for removing and installing additional components are included in additional chapters of this manual:...
4–2 Adding/Removing System Components areas. If you are using the 6181 in a hazardous location, review the following safety considerations: ATTENTION: EXPLOSION HAZARD! Do not connect or disconnect equipment while circuit is live unless area is known to be non-hazardous. Note: Do not connect or disconnect 6181 Computer connections in the presence of possible hazardous materials.
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Adding/Removing System Components 4–3 This section shows how to remove the back cover and top cover to Removing the Back Cover access internal components. and Top Cover ATTENTION: Review safety precautions on Page 4-1 before proceeding. Failure to follow proper safety procedures could result in severe electrical shock or damage to the 6181 Computer.
4–4 Adding/Removing System Components 3. To re-install the back cover, position the back cover over the chassis and tighten the screws. Align the two pins on the inside of the back cover that secure the hard drive bay. ATTENTION: Be careful not to push the vibration dampers (grommets) on the drive bay out of the sheet metal.
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Adding/Removing System Components 4–5 3. Remove the screw securing the slot cover and remove the cover. To install a slot cover (after removing a card): 1. Insert the end of the cover into the slot in the chassis. 2. Install the screw securing the slot cover, tighten to 0.7 - 0.9 N-m (6-8 in-lbs.) Publication 6181-6.0...
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4–6 Adding/Removing System Components To install a CPU or add-in card: 1. Remove the board from its anti-static packaging and place on a grounded, static free surface. 2. Set any board jumpers or switches as described in the instructions for the board.
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Adding/Removing System Components 4–7 3. Hold the board by the edges and firmly press the board into the connector on the processor board. Note: Be careful not to disturb the air flow director. It is required to keep the CPU cool. The flow director should be routed behind the two add-in card slots and extend alongside the CPU heat sink.
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4–8 Adding/Removing System Components To remove a CPU or add-in card: 1. Remove the screw securing the board retainer. 2. Hold the board at each end and carefully rock the board back and forth until the edge connectors pull free. Note: When removing the CPU card: •...
&K &KD D SWHU SWHU ,QVWDOOLQJ ,QVWDOOLQJ5 5 HP R YLQJ WKH YLQJ WKH 3 3 RZ RZHU 6XSS 6XSSO O \ \ This chapter provides instructions on how to remove or install a 6181 Chapter Objective Industrial Computer power supply (AC or DC version). Removing the power supply involves the following procedures: •...
5–2 Installing/Removing the Power Supply The power supply for the 6181 Industrial Computer accepts an input Installing/Removing a power and provides regulated lower voltages required for all internal Power Supply components such as the processor board, card connectors, and chassis fan.
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Installing/Removing the Power Supply 5–3 4. Remove the 4 mounting screws that secure the power supply. 5. Remove the power supply. 6. Disconnect the cables that connect the power supply to the input terminal strip: • With the AC option, disconnect the cables from the bottom of the power supply.
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5–4 Installing/Removing the Power Supply To install the power supply (AC option): ATTENTION: Risk of Electrical Shock. Do not use screws exceeding 6.35mm (0.25 inches). Screws that are longer than recommended may come in contact with voltage sources within the power supply. 1.
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Installing/Removing the Power Supply 5–5 To install the power supply (DC option): 1. Connect the two cables from the bottom of the power supply and fuse assembly to the appropriate connectors on the input terminal strip. The red cable connects to +24V DC terminal. The black cable connects to the 0V DC middle terminal.
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5–6 Installing/Removing the Power Supply 4. Connect the power supply cable connectors to the processor board and other internal components. The connectors are keyed so they cannot be installed the wrong way, do not force connectors. ATTENTION: Make sure the air flow director is properly positioned.
&K &KD D SWHU SWHU ,QVWDOOLQJ ,QVWDOOLQJ5 5 HP R YLQJ WKH YLQJ WKH + D U U G 'ULY Y H H ) ) ORS ORSS S \ 'UL \ 'ULY Y H H RU RU ([SDQVLRQ %D\ ([SDQVLRQ %D\ This chapter describes how to install or remove the floppy drive and a Chapter Objective...
6–2 Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay These instructions describe how to remove the drive bay and replace the Installing/Removing a hard drive or floppy drive. Hard Drive or Floppy Drive To remove the drive bay: 1. Disconnect power from the 6181 Computer. ATTENTION: Disconnect all power from the 6181 Computer before adding or removing components.
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Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay 6–3 To install the drive: 1. Connect the ribbon cable connector and power cables to the hard drive and floppy drive. Note: Make sure that the ribbon cable is installed correctly. The connector must be positioned so that the red wire of the cable is closest to the back of the unit.
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6–4 Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay Replacing the floppy drive in the hard drive bay: 1. Perform the steps to disconnect and remove the hard drive bay on Page 6-2. 2. Remove the four floppy drive mounting screws, loosen the hard drive mounting screws, and slide the drive from the drive bay.
Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay 6–5 These instructions describe how to install the optional 5.25-in. drive Installing/Removing an expansion bay (6189-EXPBAY) on the 6181 Computer. The expansion Expansion Bay bay can be used to house additional components such as a CD-ROM drive.
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6–6 Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay 7. Disconnect the existing power cable attached to the hard drive. 8. Connect the power cable to the appropriate connector of the Y-shaped power cable provided with the expansion bay kit. Connect the other connector to the hard drive.
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Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay 6–7 To install the drive in the expansion bay: 1. Feed the power cable and ribbon cable through the slot on the bottom of the expansion bay. 2. Connect the power cable and ribbon cable to the expansion drive. Note: If you are installing a CD-ROM drive, ensure that the jumper setting on the CD-ROM drive is set to "Slave."...
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6–8 Installing/Removing the Hard Drive, Floppy Drive, or Expansion Bay 3. Carefully remove the expansion bay. Note: Depending on the expansion drive installed, the cables connecting the drive may be short. Be sure not to damage the drive or the connections. 4.
&K &KD D SWHU SWHU &RQQHFWLQ &RQQHFWLQJ J ([W ([WH H U U QDO 'UL QDO 'ULY Y HV HV This chapter shows how to connect an external drive to the 6181 Chapter Objective Industrial Computer. Note: Refer to Chapter 6 for instructions on installing the optional expansion bay.
7–2 Connecting External Drives This section gives instructions for connecting an external drive to the Connecting an External 6181 Computer. Drive 1. Before you apply power to the 6181 Computer, connect the parallel connector for the external drive to the parallel port on the 6181 Computer.
&K &KD D SWHU SWHU ,QVWDOOLQJ ,QVWDOOLQJ5 5 HP R YLQJ 0HP YLQJ 0HPR R U U \ 0RGXOHV 0RGXOHV This chapter describes how to add RAM Memory to the 6181 Computer Chapter Objective processor board. Topics include: • Available RAM memory •...
8–2 Installing/Removing Memory Modules Internal 6181 Computer components may be damaged by Electrostatic Safety Precautions Discharge (ESD). Make sure you wear a grounding strap whenever handling circuit boards, memory modules or other internal components. ATTENTION: Wear a wrist strap (well grounded) and perform work in a static-safe environment.
&K &KD D SWHU SWHU 5 5 HSODFLQJ WKH HSODFLQJ WKH %D %DF F NOL NOLJ J KW KW 7 7 XEHV XEHV This chapter describes how to replace the backlight tubes on the 6181 Chapter Objective Computer flat panel display. Topics include: •...
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9–2 Replacing the Backlight Tubes 3. If the unit is equipped with a touchscreen, remove the back cover of the 6181 Computer. Refer to Chapter 4 for instructions on removing the back cover. Disconnect the touchscreen cable (flexible cable) from the touchscreen controller board.
Replacing the Backlight Tubes 9–3 5. Carefully pull the flat panel display away from the chassis and disconnect the following connectors from the flat panel display: • LED connector from the LED board • Power cable attached to the backlight power supply Note: This illustration shows the 10.4 in.
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9–4 Replacing the Backlight Tubes Note: There are backlight tubes on either side of the display, but only one side has an arrow. 3. Gently pull the tube out of the assembly. 4. Slide the replacement backlight tube into the slot until it snaps into place.
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Replacing the Backlight Tubes 9–5 7. Reattach the display cable to the CPU card and attach the touchscreen cable to the touchscreen controller board, if used. 8. Reattach the display assembly to the unit using the 10 screws. 9. Replace the top cover of the unit and the back cover of the unit if necessary.
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9–6 Replacing the Backlight Tubes Publication 6181-6.0...
&K &KD D SWHU SWHU 6\VWHP 6\VWHP 7 7 U U RXE RXEO O HVKRRWLQJ HVKRRWLQJ This chapter describes the most common operating problems, the Chapter Objectives probable causes, and recommended corrective actions including: • troubleshooting procedure • troubleshooting checklists •...
10–2 System Troubleshooting To help identify and isolate a problem, we recommend that you do the Troubleshooting following when a problem occurs: Procedure 1. Disconnect power to the 6181 Computer. 2. Disconnect any peripheral devices such as printer or CD-ROM drive. 3.
System Troubleshooting 10–3 The following are checklists of items that you may have overlooked. Troubleshooting Check Lists If you are having problems during boot-up: √ Are all connections secure? √ Are the device drivers installed? √ Are the jumpers on any add-in boards correctly positioned? √...
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10–4 System Troubleshooting If there is a problem running new software: √ Does the software have a hardware requirement that is not present? √ Are you using an authorized copy of the software? Some copies of software will not work without proper activation. √...
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System Troubleshooting 10–5 If characters are not displayed on an external monitor: √ Is the monitor functioning properly? √ Is the video cable properly installed? √ Check that selected character color is not set the same as the background color. √...
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10–6 System Troubleshooting Publication 6181-6.0...
&K &KD D SWHU SWHU 0DLQWHQDQFH 0DLQWHQDQFH This chapter describes routine maintenance procedures for: Chapter Objectives • cleaning the display • cleaning the chassis fan filter Note: Procedures for replacing the 6181 Computer backlight are in Chapter 9. To clean the display: Cleaning the Display ATTENTION: Use of abrasive cleansers or solvents may damage the display window.
11–2 Maintenance Clean the chassis fan filter at least once a month under normal Cleaning the Chassis Fan conditions. You may need to clean the filter more frequently if the 6181 Filter Computer is located in an area with high levels of dust. Important: You must clean the chassis fan filter properly to maintain the thermal integrity of the 6181 Computer.
Maintenance 11–3 The 6181 Computer contains a battery to maintain the CMOS settings Replacing the Battery and real-time clock. The battery is located in a battery holder on the 6181 Computer backplane. Replace this battery as needed with a Panasonic battery, part number CR2032, or Allen-Bradley part 6189- 1BATT.
11–4 Maintenance Replacement Parts Description Catalog Number ENCLOSURE: System Fan with filter assembly 6189-1SYSFAN System Fan replacement filters, 5 pcs 6189-1FILTER Mounting nuts, bag of 10 (8 required, 2 spares) 6189-1MTGNUT Enclosure screws, bag of 20 (6 for hdd, 14 6189-1ESCREW common) Expansion bay rear cover metal, power supply...
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Maintenance 11–5 Description Catalog Number COMPUTER: AC Power Supply 6189-1ACPS AC power cord & retention bracket (USA plug) 6189-1ACCORD 24VDC DC Power Supply 6189-1DCPS Small Hard Drive / Floppy Drive Bay Kit (entire 6189-1BAY2G bay assembly with both drives, cables, and metalwork) Medium Hard Drive / Floppy Drive Bay Kit 6189-1BAY6G...
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$ $ SSHQGL[ SSHQGL[ 6SHFLILF 6SHFLILFD D WLRQV WLRQV Display Type Active Matrix Color Thin Film Transistor (TFT) LCD Display Size 10.4" 12.1" Nominal Display Area Horizontal 8.3in. (211mm) 9.7in. (246mm) Vertical 6.2in. (158mm) 7.3in. (185mm) Resolution 640x480 pixels, 256K 800x600 pixels, 256K colors colors...
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A–2 Specifications Environmental Operating Temperature 5C to 50C (Pentium 166 MHz and 233 MMX MHz) 5C to 40C (AMD K6-2 366 MHz) Storage Temperature -25C to 60C Relative Humidity * 8% to 80% non-condensing Operating Altitude * Sea level to 10,000 ft (3048m) Non-Operating Altitude Sea level to 40,000 ft (12000m) Operating Shock...
$ $ SSHQGL[ SSHQGL[ &38 &38 6 6 SHFLILF SHFLILFD D WL WLR R QV DQG QV DQG % % ,26 6HWWLQJV 6HWWLQJV The following table lists the specifications for the CPU used on the 6181 CPU Specifications Computer: Item Description Socket 7 Processor Intel Pentium 166MHz...
B–2 CPU Specifications and BIOS Settings Item Description System Hardware LM78 Monitor IC mapped to IRQ5, drives Monitor diagnostics LED Monitors following items: • 2.8V supply (CPU core) • 3.3V supply • ±5V supply • ±12V supply Internal temperature via DS1620 IC User-Configured via BIOS Other Features M5819 Real-Time-Clock chip with 256 bytes RAM...
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CPU Specifications and BIOS Settings B–3 BIOS Setup Program The BIOS Setup is a menu-driven program that allows the user to select from a variety of configurations. The set-up program contains descriptive information for each available configuration setting. Because the 6181 Computer BIOS is field upgradeable, the exact BIOS settings may change with BIOS revisions.
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B–4 CPU Specifications and BIOS Settings ADVANCED Backlight Timeout 15 minutes (options are disabled, 30 seconds, 1 minute, 2 minutes, 4 minutes, 6 minutes, 8 minutes, 12 minutes, and 15 minutes) PCI Configuration (allows PCI/PNP ISA DMA Resource Exclusion – all user to reserve specific available resources for ISA card)
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CPU Specifications and BIOS Settings B–5 BOOT diskette drive removable devices hard drive ATAPI CDROM drive Hard Drive 1. (current hard drive) 2. bootable add-in card Removable Format EXIT Exit saving changes Exit discarding changes Load setup defaults (Use this setting to return to the 6181 BIOS to factory- default settings) Discard changes Save changes...
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B–6 CPU Specifications and BIOS Settings Publication 6181-6.0...
$ $ SSHQGL[ SSHQGL[ 8VLQJ D 8VLQJ D 7 7 RX RXF F KVF KVFU U HHQ This appendix describes how to configure a touchscreen to work with a Appendix Overview 6181 Computer. Topics include: • Installing touchscreen driver software •...
C–2 Using a Touchscreen Obtaining Further Information Important: For more information on setting up or operating a touchscreen or for future driver upgrades, refer to the Elo TouchSystems web site: www.elotouch.com Resistive touchscreens are activated by pressure applied to the Resistive Touchscreen touchscreen by an operator’s finger.
Using a Touchscreen C–3 The touchscreen requires the following types of maintenance: Maintenance Routine Cleaning Clean the surface of the touchscreen with any glass cleaning solution and a soft, nonabrasive cloth. Note: Because the touchscreen is pressure-sensitive, directing a strong flow of water at the touchscreen during a washdown may activate the touchscreen.
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C–4 Using a Touchscreen Publication 6181-6.0...
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, , QG QGH H [ [ Clearances, 2-2 Connectors, 1-3 CPU card. See also Add-in cards 10.4 in display version, dimensions, 2-3 CPU specifications, B-1 12.1 in display version, dimensions, 2-4 Cutout dimensions 6181 Computer 10.4 in display version, 2-7 connectors, 1-3 12.1 in display version, 2-8 features, 1-2...
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I–2 Index Non-display version dimensions, 2-5 Hard drive installing or removing, 6-1 removing the drive bay, 6-2, 6-7 Operation initial setup, 3-2 Operator access, 3-1 Installation clearances, 2-2 cutout dimensions, 2-7, 2-8 Parts, 11-4, 11-5 dimensions, 2-3, 2-4, 2-5, 2-6 Power connections, 2-12, 2-13 keyboard, 2-11 Power supply...
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Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444 Rockwell Automation European Headquarters, Avenue Hermann Debroux, 46 1160 Brussels, Belgium, Tel: (32) 2 663 06 00, Fax: (32) 2 663 06 40 Rockwell Automation Asia Pacific Headquarters, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 World Wide Web: http://www.ab.com...
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