Rockwell Automation Allen-Bradley 6180P-12KSXP User Manual

Rockwell Automation Allen-Bradley 6180P-12KSXP User Manual

Integrated display industrial computers with keypad
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User Manual
Integrated Display Industrial Computers with Keypad
Catalog Numbers 6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC, 6180P-12KPXP,
6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC

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Summary of Contents for Rockwell Automation Allen-Bradley 6180P-12KSXP

  • Page 1 User Manual Integrated Display Industrial Computers with Keypad Catalog Numbers 6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC, 6180P-12KPXP, 6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
  • Page 3 Added ‘Abbreviations’ section Updated ‘Chapter Objectives’ section 11, 17, 29, 33, 47 Added link to Rockwell Automation Product Compatibility and Download Center (PCDC) website 11, 49, 57, 59 Removed ‘Multilingual User-interface CD Pack’ section Reduced what compact discs (CDs) are shipped with computer in ‘Parts List’ section Moved existing information into ‘Installation Precautions’...
  • Page 4 Summary of Changes Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 5: Table Of Contents

    Shut Down the Computer ........32 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 6 Calibrate the Touchscreen ........57 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 7 ..............63 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 8 Table of Contents Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 9: Preface

    Provides information on how to create and restore a back-up image of Industrial Computers Technical Data, your computer’s hard disk drive. publication 6000-TD002 Industrial Automation Wiring and Provides general guidelines for installing a Rockwell Automation® Grounding Guidelines, publication industrial system. 1770-4.1 You can view or download publications at http://www.rockwellautomation.com/ literature.
  • Page 10: Abbreviations

    Intel graphics driver Universal serial bus Keyboard video mouse Uninterruptible power source Local area network VBAT Voltage (battery) NEMA National Electrical Manufacturers Association VDDR Voltage (DDR RAM) Optical disk drive Video graphics array Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 11: Features

    Windows components. Computers with HDDs include a recovery partition with the original factory image. Refer to the Cloning Utility for Rockwell Automation Industrial Computers Technical Data, publication 6000-TD002, for instructions. To obtain a copy of a factory system image, contact your local technical support center or access the Rockwell Automation Product Compatibility and Download Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page.
  • Page 12: Computer Options

    • Shipped Compact Discs (CDs) Update Release Note, publication 6000-RN009 • China RoHS hazardous material table insert • Production test report (1) Shipped only with Performance models; see the table in Computer Options on page 12 for more information. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 13: Hardware Features

    Brightness control keys / Display auto adjust Front access cover - Protects the front USB ports and power switch from unauthorized access. Function keys • 1200P - 36 function keys • 1500P - 44 function keys Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 14 LAN port 2 Line-out jack LAN port 1 Line-in jack Power supply fan DVI port Power input, AC COM 2 Functional ground screw COM 1 Ventilation slots USB ports (4) Expansion slot covers Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 15 (1) HDD bay shipped empty for optional, second HDD. Figure 4 - Interior View Item Component Item Component Expansion board hold-down clamps Power supply unit System board Expansion board hold-down bar System fans Chassis center support bar System drive cage Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 16 Parallel port cable connector Keypad cable connector PCI 3 expansion slot SATA 2 cable connector PCI 2 expansion slot SATA 1 cable connector PCI 1 expansion slot ATX power connector ISA expansion slot Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 17: Installation

    Computer Dimensions • Required Tools • Install the Computer • Connect Peripherals • Connect Power • Functional Ground Screw • Connect to a Network Review each mounting type and computer dimensions before installing. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 18: Installation Precautions

    To comply with EN 55024, the Ethernet port LAN cable 30 m (98.42 ft), only used indoors, and not exit the building at any point. All other I/O cables must be less than 3 m (9.84 ft) and only used indoors. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 19: Installation Guidelines

    • When mounted, the computer cannot be tilted more than 30° from vertical. Acceptable Unacceptable ≤30° ≤30° from Vertical from Vertical Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 20: Mounting Clearance Requirements

    HDD access 178 mm (7 in.) Right I/O port access and 76.2 mm (3 in.) ventilation Bottom 102 mm (4 in.) Right and left are based on facing the front of the computer. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 21: Computer Dimensions

    Figure 7 - 1200P with Keypad 445 [17.5] 427 [16.8] 483 [19.0] 225 [8.9] 215 [8.5] 311[12.2] 274[10.8] Figure 8 - 1500P with Keypad 427 [16.8] 483 [19.0] 225 [8.9] 215 [8.5] 324 [12.8] 355 [14.0] 274 [10.8] Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 22: Required Tools

    The computers must be mounted to meet the panel cutout dimensions specified below. Model Cutout Dimensions (HxW), approx 1200P 279.0 x 450.0 mm (10.98 x 17.72 in.) 1500P 326.4 x 429.3 mm (12.85 x 16.90 in.) Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 23: Mount The Display Computer In A Panel

    9. Repeat this process at least three times until the clips are hand-tight and the gasket is compressed uniformly against the panel. 10. Tighten the mounting clips to a torque of 1.4 N•m (12 lb•in.) by following the torque sequence above, being sure to not overtighten. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 24: Connect Peripherals

    Connect Peripherals The following illustration shows the I/O port panel of the computers. Peripheral components compatible to each port are inside the callout figures. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 25: Connect Power

    (UPS) to protect against unexpected power failure or power surges. Always shut down the Windows operating system before disconnecting power to the computer to minimize performance degradation and operating system failures. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 26: Connect Ac Power

    This power source provides protection so that under normal and single fault conditions, the voltage between the conductors and Functional Earth/Protective Earth does not exceed a safe value. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 27: Functional Ground Screw

    If using the functional ground screw, connect the computer to earth ground by using a 1.5 mm (16 AWG) or larger external wire. Use a ground wire with green insulation and a yellow stripe for easy identification. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 28: Connect To A Network

    Proper cable routing and power conditioning is required for reliable Ethernet communication in industrial environments. We recommend that you route all Ethernet cabling through dedicated metal conduits. Installing ferrite bead filters at the cable ends can also improve reliability. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 29: Operation

    • After shutting down the computer, do not apply power again until shutdown is complete. For computers with a HDD, the HDD must come to a complete stop, which can take up to 30 seconds after shutdown is initiated. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 30: Keypad Function Setting

    SHOCK HAZARD: Connect the AC power cord to a power source with an earth ground to prevent electrical shock. Failure to do so can result in electrical shock. DC powered models: Apply 18…32V DC power to the computer. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 31: Restart The Computer

    • Initializes peripheral devices such as drives and printers. • Loads the operating system. Use the computer display to view the progress of the POST, the initialization of accessory devices, and the start-up dialogs for the operating system that is installed. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 32: Shut Down The Computer

    After shutting down the computer, do not apply power again until shutdown is complete. For computers with a HDD, the HDD must come to a complete stop, which can take up to 30 seconds after shutdown is initiated. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 33: Chapter Objectives

    Record the model and serial number, and any other pertinent information of new components for future reference. We recommend that you use only Allen-Bradley approved accessories and IMPORTANT replacement parts. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 34: Voltage Precautions

    • Avoid touching pins, leads, or circuitry. • Always hold components with a printed circuit board (PCB) by its edges and place it with the assembly side down. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 35: Pre-Configuration

    Required Tools The following tools are required for component replacement: • #2 cross-head screwdriver • Slot-head plastic screwdriver (for ODD replacement) • Antistatic wrist strap • Side cutters (for cutting cable ties, if necessary) Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 36: Remove The Cover

    2. Align the rear cover against the chassis. 3. Reinstall the nine screws to secure the back cover to the chassis. Torque the screws to 0.6 N•m (5.2 lb•in). 4. Follow steps 4 and 5 of the Post-configuration on page Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 37: Drive Precautions

    1. Follow the steps for Pre-configuration on page 2. Remove the HDD assembly from its bay. a. Loosen the two captive thumbscrews of the HDD assembly (A). b. Pull the HDD assembly from its bay (B). Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 38 5. Return the HDD assembly into its bay (G). 6. Tighten the two captive thumbscrews of the drive assembly to secure it to the computer (H). 7. Follow the steps for Post-configuration on page Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 39: Install A Second Hdd

    Security Screw 4. Remove the HDD assembly from the secondary bay. a. Loosen the two captive thumbscrews of the HDD assembly (A). b. Pull the HDD assembly from its bay (B). Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 40 8. Tighten the two captive thumbscrews of the HDD assembly to secure it to the computer (H). 9. Reinstall the security screw removed in step 10. Follow the steps for Post-configuration on page Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 41: Install An Add-In Card

    (A) and detach from the chassis (B). 4. Remove the four screws securing expansion hold-down bar (C) and detach from the chassis (D). 5. Locate an empty PCI slot. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 42 12. Replace the center support and expansion board hold-down bars. a. Align the center support (I) and the hold-down bar ( J) against the chassis. b. Secure each bar with four screws (K). Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 43: Replace Or Add Memory Modules

    The motherboard of the computers has two dual-channel DDR-II DIMM slots that support up to 2 GB per slot with 4 GB maximum system memory. Memory Modules Figure 9 - Memory Module Slots and Module Alignment Retaining Latch Keyed Surface of DIMM Slot Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 44: Memory Configuration Guidelines

    Press the module fully into the slot to engage the retaining latches. See Figure 9 on page 5. Reinstall the computer cover as detailed in Reinstall the Cover on page 6. Follow the steps for Post-configuration on page Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 45: Replace The Rtc Battery

    (A). b. Remove the old battery from its socket (B). Do not bend the spring latch when replacing the RTC battery. For IMPORTANT proper operation, the latch must retain contact with the battery. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 46: Backlight Assembly Disposal

    Backlight Assembly Disposal ATTENTION: The backlight assembly in this computer can contain mercury. At the end of its life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 47: Chapter Objectives

    Use the arrow keys on a keyboard to navigate between BIOS menus and menu selections. 4. From the BIOS-Advanced menu, select the Hardware Monitor menu. Use this menu to determine if there is an issue with internal voltages or component temperatures. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 48: Troubleshooting

    – Are the drive’s data and power cables properly connected? Verify that the computer can start from an external bootable device. • Are memory modules properly installed? You can reinstall them to be sure of a good connection. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 49: Issues After Startup

    • Are you using an authorized copy of the software? Some software does not work without proper activation. • Did the software install correctly? Reinstall the software. • Are you following the software’s instructions? Refer to the software vendor’s user manual. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 50: Issues With The Add-In Card

    • Is the video driver properly installed? • Restart the computer with the external display connected and turned on. • Is the display functioning properly? Verify display function by operating it with another computer. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 51: Diagnostic Utility

    Computers shipped before January of 2013 include a system diagnostic (green) CD with this diagnostic utility. If you need a copy of the CD, please contact your local distributor or Rockwell Automation representative, or use the resources on the back cover of this publication.
  • Page 52: Clear The Cmos

    Rockwell Automation is not responsible for damage incurred to a computer that is shipped or transported while installed in a machine, panel, or rack. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 53 Status indicators • Caps Lock • NumLock • HDD/ODD/FDD activity • Power/standby Thermal solution • Chassis fans (2) • PSU fan • Processor heat sink Software Operating system Windows XP Professional, Service Pack 3 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 54 144 W (8 A at 18V DC, 4.5 A at 32V DC) Power dissipation, AC 144 W Power dissipation, DC 144 W Input voltage, DC 18…32V DC Inrush current at 24V 20 A peak, 5 ms Power management ACPI compliant Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 55 Turkey RoHS (EEE Yönetmeliğine Uygundur. In Conformity with the EEE Regulation) Asia Pacific Emissions requirements CISPR-22 Product certification marks C-Tick mark RoHS China RoHS (1) See http://www.rockwellautomation.com/certification for declarations of conformity, certificates, and other certification details. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 56 Appendix A Specifications Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 57: Touchscreen Controller

    USB and touchscreen driver settings, so no user configuration is required. Driver Software The touchscreen driver is already loaded on the computer. The driver software is also available for download at the Rockwell Automation Product Compatibility and Download Center (PCDC) at http://www.rockwellautomation.com/ support/pcdc.page.
  • Page 58 Appendix B Use a Touchscreen Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 59: Upgrade To A New Bios Bios Upgrade Procedure

    4. Use the Product Search criteria to find your specific computer model. 5. Follow the instructions on the PCDC site to find your BIOS. You must be registered with the Rockwell Automation PCDC website to download files. You must accept a User Agreement before files can be downloaded.
  • Page 60 11. Navigate through the BIOS set-up utility to where you can select the CD drive as your boot source. 12. Save your change and exit the BIOS set-up utility. 13. Follow the directions that appear on the display to properly upgrade the BIOS. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 61: Upgrade The Bios From An External Floppy Disk Drive

    7. Navigate through the BIOS set-up utility to where you can select the floppy disk drive as your boot source. 8. Save your change and exit the BIOS set-up utility. 9. Follow the directions that appear on the display to properly upgrade the BIOS. Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 62 Appendix C Upgrade to a New BIOS Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 63: Index

    51 problem after start-up 49 problem during start-up 48 problem running software 49 memory problem with add-in card 50 installation guidelines 44 procedure 48 network connection LAN cable reminder 18 specification 28 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 64 Index Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 65 Index Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 66 Index Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014...
  • Page 68 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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