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Table of Contents
Related Manuals for Nakanishi Sheenus ZERO
Summary of Contents for Nakanishi Sheenus ZERO
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Page 2: Table Of Contents
Thank you very much for your purchase of Sheenus ZERO ultrasonic polishing system. This product can be used to grind, polish, and mirror-finish various types of molds, from aluminum molds to cemented carbide molds. We also have a wide variety of tools available for all types of machining. -
Page 3: Safety Precautions
Safety Precautions Please read the operation manual thoroughly, make sure you understand all warnings and cautions prior to operating the system and only use the system in the manner intended. These warnings and cautions are intended to avoid potential hazards that could result in personal injury or damage to the device. - Page 4 Safety Precautions Volts Total length of cord Ampere Rating 120V 7.5m (25ft.) 15m (50ft.) 30m (100ft.) 45m (150ft.) 240V 15m (50ft.) 30m (100ft.) 60m (200ft.) 90m (300ft.) Not More More Than Than Not Recommended Use the table above for your correct voltage. WARNING For safety reasons, wear protective gloves, goggles, and a dust-proof mask when using this product.
- Page 5 Safety Precautions CAUTION The operating environment for this product is 10 - 40°C (75 - 104ºF),, humidity is 30 - 75% RH,, and air pressure is 700 - 1,060 hPa. Also, use the controller in a non-condensing environment. If used beyond this range, it may cause malfunctions or damage.
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Page 6: Product Information
Product Information 2 – 1 Bundled items After opening the package, please check that the contents of "Table - 1 List of Contents " are inorder. In the unlikely event that any of the contents of the package are inadequate, please contact " 8 – 2 Contact for inquiries "... -
Page 7: Names Of Parts
Product Information 2 – 2 Names of parts Overall Structure Handpiece Control panel Controller Main power switch Handpiece socket Pedal Inlet with power Foot switch socket supply fuse Back of controller Foot switch... - Page 8 Product Information Control panel indication name function Power level Displays the power level. indicator Displays the amplitude, WATT, and ERROR values. Indication display of amplitude Indicator The maximum amplitude is displayed in 50 divisions. Please use this as a guide for processing.
- Page 9 Product Information Handpiece name Note A test horn is installed at the end of the handpiece at the factory. This test horn is used to check if the ultrasonic vibration is Test horn properly output from the handpiece. When using the handpiece, remove the test horn and install the No.
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Page 10: Preparation Before Use
Preparation before use 3 – 1 Connecting the main power cord Make sure the main power switch is in the OFF Insert the main power cord into the Inlet with power position. supply fuse. Then plug it into a commercial power outlet. -
Page 11: Tool Installation
Preparation before use 3 – 4 Tool installation A test horn is attached to the handpiece when it is Remove the test horn using the two wrenches shipped. Turn the protector sleeve and remove it. (10mm). ① ② One piece tool (M6 x 0.9) Attach the One piece tool (M6 x 0.9) to the Insert the protector sleeve into the handpiece and handpiece and tighten firmly using two wrenches... - Page 12 Preparation before use Ceramic fiber grindstone, tip type Attach the tip holder to the handpiece and tighten Insert the potector sleeve into the handpiece and firmly with two wrenches (10mm). turn it to install it. ① ② Insert the ceramic fiber grindstone wheel and tip into the tip holder and tighten the set screw firmly with the attached hexagon wrench.
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Page 13: How To Use
How to use 4 – 1 Basic Operation Power ON The LED on the control panel lights up. Mode Selection The LED of the selected key lights up. UNCLAMP mode CLAMP mode Power level adjustment Press and hold down the key to activate the key repeat function. -
Page 14: The Essentials Of Ultrasonic Finishing Operations
When using the tip holder with a tip in between, use it within the range of optimum length as shown in the table below. Also, please note that it may not vibrate normally due to a defective (or loose) tip holder or tip installation. Cross-sectional dimensions Tools for Sheenus ZERO Optimum length (mm) (mm) 4 x 1.0 Ceramic fiber grindstone 6 x 1.0... -
Page 15: A Simple Method Of Vibration Verification Using The Test Horn
How to use 4 – 3 A simple method of confirming vibration using a test horn Prepare a small amount of water and attach the test Turn the ON / OFF key to ON. It can be confirmed horn securely. that water is attracted by the ultrasonic vibration. -
Page 16: Maintenance
Maintenance 5 – 1 Fuse replacement The fuse box is set in a Inlet with power supply fuse. Push the claws of the cap firmly into the inlet box. Push the claws on both sides of the cap inward and pull it out. -
Page 17: User Setting Operations
Setup Various settings can be made for your use from below. 6 – 1 User setting operations Set the Main power switch to OFF. Press the UP key to select the item you want to set. The display unit will display the following order*2: " "... -
Page 18: Setup
Setup 6 – 2 Setting the forced stop time when not in use This function forces the handpiece to stop if the handpiece has been left unused with the ON / OFF key turned on. Press the DOWN key to change the setting value. The Indicator shows the following order "... -
Page 19: Setting The Foot Switch
Setup 6 – 5 Setting the foot switch The setting can be changed from pressing the foot switch to start (ON) or release to stop (OFF), to pressing the foot switch to start (ON) or pressing it again to stop (OFF). Press the DOWN key to change the setting value. -
Page 20: Troubleshooting
Trouble-shooting 7 – 1 Error code If a problem occurs with the product, an error code will be displayed on the display unit on the operation panel. Stop the operation at once. Press the ON / OFF key, or step on the footswitch again or turn it back on and see if the error is resolved. -
Page 21: Failure Causes And Countermeasures
Trouble-shooting 7 – 2 Failure causes and countermeasures A malfunction? If you think that this is the case, please check the following again before you call for repairs. symptoms checklist cause countermeasure Main power cord is not Plug the main power cord into plugged in. - Page 22 Trouble-shooting symptoms checklist cause countermeasure Replace it with a standard No standard tools are used. tool. Loose tools. Retighten the tool. The LED on the The vibration is ON / OFF key is Adjust the UP and DOWN weak. The Power level indicator is keys to the output appropriate in the minimum position.
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Page 23: After Sales Service
(closed Saturday, Sunday and Public Holidays) Telephone No. : +81 (0) 289-64-3520 e-mail Address : webmaster-ie@nsk-nakanishi.co.jp 8 – 3 Product disposal When disposal of products is necessary, follow the instructions from your local government agency for proper disposal of industrial components. -
Page 24: Specifications
Specifications 9 – 1 Specifications Controller Model Sheenus ZERO Controller (NE330) Oscillation frequency 19kHz - 29kHz frequency control auto-tracking system 45W (max) UNCLAMP mode Outputs 20W (max) CLAMP mode Output adjustment 21 steps variable Rated input 100V AC - 240V 50/60Hz 42VA Applicable Fuses T1.6AH 250V... -
Page 25: Protection Sircuitry
Specifications 9 – 3 Protection Circuitry Protection Features When output power of 20W or more in CLAMP mode or 45W or more in UNCLAMP mode is detected, the unit will stop operating for safety. (see "7 – 1 Error code"03") If the handpiece is pulled out of the connector during operation, it will stop. - Page 27 How to install a ferrite core When using a foot switch, the attached ferrite core must be attached. If it is used without being attached, electrical noise (mainly electromagnetic waves) may cause adverse effects such as malfunction on other adjacent equipment. Insert the cord into the open ferrite core as shown below.