Olympus Magna-Mike 8600 User Manual
  1. Manuals
  2. Brands
  3. Olympus Manuals
  4. Measuring Instruments
  5. Magna-Mike 8600
  6. User manual

Olympus Magna-Mike 8600 User Manual

Hall-effect thickness gauge
Hide thumbs
Table of Contents

Advertisement

Quick Links

Magna-Mike 8600
Hall-Effect Thickness Gage
User's Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
DMTA-10026-01EN — Rev. D
January 2015

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Magna-Mike 8600 and is the answer not in the manual?

Questions and answers

Bryan Ross
April 17, 2025

display no longer stays on

0
1 comments:
Mr. Anderson
May 9, 2025

The Olympus Magna-Mike 8600 display may no longer stay on because the battery charge is insufficient. When the battery level is too low, the gage automatically turns off to prevent damage to the battery.

This answer is automatically generated

0

Related Manuals for Olympus Magna-Mike 8600

Summary of Contents for Olympus Magna-Mike 8600

  • Page 1 DMTA-10026-01EN — Rev. D January 2015 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
  • Page 2 Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, Copyright © 2012, 2013, 2015 by Olympus. All rights reserved. No part of this publication may be reproduced, translated, or distributed without the express written permission of Olympus. This document was prepared with particular attention to usage to ensure the accuracy of the information contained therein, and corresponds to the version of the product manufactured prior to the date appearing on the title page.

  • Page 3: Table Of Contents

    DMTA-10026-01EN, Rev. D, January 2015 Table of Contents List of Abbreviations ..................ix Labels and Symbols ................... 1 Important Information — Please Read Before Use ........5 Intended Use .......................... 5 Instruction Manual ........................ 5 Instrument Compatibility ..................... 6 Repair and Modification ....................... 6 Safety Symbols ........................
  • Page 4 Charger/Adaptor .................... 25 1.4.2 Optional Lithium-Ion Battery ............... 27 1.4.3 Alkaline Batteries ................... 28 Optional microSD Card ................... 30 Magna-Mike 8600 Hardware Features ..............31 1.6.1 Hardware Overview ..................31 1.6.1.1 Keypad Configuration ................ 33 1.6.1.2 Keypad Functions ................34 1.6.2...
  • Page 5 DMTA-10026-01EN, Rev. D, January 2015 Probe Types ........................ 61 Probe Cable Connections ..................64 4.2.1 Connection to the Magna-Mike 8600 ............64 4.2.2 Connection to the 86PR-1, 86PR-2, and 86PR-3 Probes ......65 Replaceable Wear Tips for 86PR-1 and 86PR-2 Probes ........65 Wear Tip Replacement .....................
  • Page 6 Sending the Currently Displayed Measurement ........143 8.4.3 Exporting a File to the Removable Memory Card ........143 Capturing Magna-Mike 8600 Screen Images ............145 RS-232 Serial Data Output Formats ..............146 Resetting the Communication Parameters ............148 9. Maintenance and Troubleshooting ............151 Probe .........................
  • Page 7 DMTA-10026-01EN, Rev. D, January 2015 List of Tables ....................169 Index ......................... 171 Table of Contents...
  • Page 8 DMTA-10026-01EN, Rev. D, January 2015 viii Table of Contents...

  • Page 9: List Of Abbreviations

    DMTA-10026-01EN, Rev. D, January 2015 List of Abbreviations two-dimensional alternating current ASCII American standard code for information interchange comma separated values direct current DIFF differential EFUP environment-friendly use period gigabyte identifier ingress protection light-emitting diode Li-ion lithium-ion maximum military minimum NiMH nickel-metal hydride NIST...
  • Page 10 DMTA-10026-01EN, Rev. D, January 2015 List of Abbreviations...

  • Page 11: Labels And Symbols

    Safety-related labels and symbols are attached to the instrument at the locations shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus. Serial number label on instrument bottom...

  • Page 12: Table 1 Content Of The Instruction, Rating, And Serial Labels

    DMTA-10026-01EN, Rev. D, January 2015 Table 1 Content of the instruction, rating, and serial labels yynnnnnmm Content This symbol indicates the location of the membrane vent. The direct current symbol. The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately.
  • Page 13 The EFUP for the Magna-Mike 8600 has been determined to be 15 years. Note: The Environment-Friendly Use Period (EFUP) is not meant to be interpreted as the period assuring functionality and product performance.

  • Page 14: Figure I-2 The Location Of The Warning Symbol On The Top Of The Instrument

    DMTA-10026-01EN, Rev. D, January 2015 Warning symbol Figure i-2 The location of the warning symbol on the top of the instrument Labels and Symbols...

  • Page 15: Important Information - Please Read Before Use

    The Magna-Mike 8600 is designed to perform nondestructive inspections of industrial and commercial materials. WARNING Do not use the Magna-Mike 8600 for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively.

  • Page 16: Instrument Compatibility

    Repair and Modification Except for the batteries, the Magna-Mike 8600 does not contain any user-serviceable parts. Opening the instrument might void the warranty. Important Information — Please Read Before Use...

  • Page 17: Safety Symbols

    DMTA-10026-01EN, Rev. D, January 2015 CAUTION In order to prevent human injury and/or equipment damage, do not disassemble, modify, or attempt to repair the instrument. Safety Symbols The following safety symbols might appear on the instrument and in the instruction manual: General warning symbol This symbol is used to alert the user to potential hazards.

  • Page 18: Note Signal Words

    DMTA-10026-01EN, Rev. D, January 2015 WARNING The WARNING signal word indicates a potentially hazardous situation. It calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in death or serious personal injury. Do not proceed beyond a WARNING signal word until the indicated conditions are fully understood and met.

  • Page 19: Safety

    For any problem or question regarding this instrument, contact Olympus or an authorized Olympus representative. • Do not touch the connectors directly by hand. Otherwise, a malfunction or electric shock may result.

  • Page 20: Precautions With Magnets

    The instrument must only be connected to a power source corresponding to the type indicated on the rating label. CAUTION If an unauthorized power supply cord not dedicated to Olympus products is used to power the instrument, Olympus cannot guarantee the electrical safety of the equipment.

  • Page 21: Battery Precautions

    Please note that Olympus does not supply lithium metal batteries. • If the user chooses to use the Magna-Mike 8600 with a rechargeable battery, only use Olympus P/N: 600-BAT-L-3 [U8051431]. Do not use this battery with other products.

  • Page 22: Equipment Disposal

    Do not expose a battery to moisture or rain; doing so could cause an electric shock. • Only use the Magna-Mike 8600 unit or an external charger approved by Olympus to charge the batteries. • Only use batteries supplied by Olympus.

  • Page 23: China Rohs

    This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The Magna-Mike 8600 has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive.

  • Page 24: Ices-001 (Canada) Compliance

    This Class A digital apparatus complies with Canadian ICES-001. Cet appareil numérique de la classe A est conforme à la norme NMB-001 du Canada. Information Screens The Magna-Mike 8600 contains an ABOUT menu that provides access to information screens with important information about the Magna-Mike 8600: STATUS screen Displays information about the software version of the instrument, the date of manufacture, total hours of operation, and total number of power-on cycles.

  • Page 25: Warranty Information

    Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Olympus for assistance with the damage claim and equipment replacement, if necessary.

  • Page 26: Technical Support

    DMTA-10026-01EN, Rev. D, January 2015 Technical Support Olympus is firmly committed to providing the highest level of customer service and product support. If you experience any difficulties when using our product, or if it fails to operate as described in the documentation, first consult the user’s manual, and then, if you are still in need of assistance, contact our After-Sales Service.

  • Page 27: Introduction

    DMTA-10026-01EN, Rev. D, January 2015 Introduction This user’s manual provides operating instructions for the Olympus Magna- Mike 8600 thickness gage, which makes measurements on nonferrous materials. The information in this manual is organized to explain the technology, safety details, hardware, and software. Practical examples are provided to help you become familiar with the instrument’s capabilities.
  • Page 28 DMTA-10026-01EN, Rev. D, January 2015 Introduction...

  • Page 29: Instrument Overview

    Magna-Mike 8600 instrument. Operating Principle The Olympus Magna-Mike 8600 is a small, lightweight thickness gage designed to make fast, accurate, and repeatable measurements of nonmagnetic materials such as plastics, glass, composites, aluminum, and titanium. It is based on the Hall Effect principle.

  • Page 30: Package Contents

    DMTA-10026-01EN, Rev. D, January 2015 Package Contents The Magna-Mike 8600 instrument (see Figure 1-1 on page 21) comes with several key accessories: • One standard calibration kit (Olympus P/N: 86ACC-KIT [U8771068]) One extended range calibration kit (Olympus P/N: 86ACC-ER-KIT [U8771069])

  • Page 31: Figure 1-1 Transport Case Contents

    WINXL interface program Getting Started on CD-ROM Guide User’s manual on CD-ROM AC power cord and probe cable Charger/adaptor Probe Magna-Mike 8600 unit Transport case Figure 1-1 Transport case contents Figure 1-2 The standard or extended range calibration kit Instrument Overview...

  • Page 32: Connectors

    For a list of optional accessories, please refer to “Accessories and Replacement Parts” on page 159. Connectors Figure 1-3 on page 22 illustrates the connections of the Magna-Mike 8600 with the charger/adaptor, the microSD card, and a PC. DC power plug...

  • Page 33: Figure 1-4 The Top End Connectors

    DMTA-10026-01EN, Rev. D, January 2015 DC power connector PROBE Connector Connector for optional FOOT SWITCH Figure 1-4 The top end connectors The USB port and the removable microSD memory card slot are located on the right- hand side of the instrument, hidden behind the I/O door (see Figure 1-5 on page 23). I/O door microSD card slot USB port...

  • Page 34: Power Requirements

    Optional internal alkaline battery holder Press to turn on the Magna-Mike 8600 (see Figure 1-7 on page 25). Pressing this key once causes an initial beep, followed by the instrument startup screen and a second beep approximately five seconds later.

  • Page 35: Charger/Adaptor

    (see Figure 1-8 on page 26). CAUTION To avoid the risk of injury or equipment damage, use only the AC power cord supplied with the Magna-Mike 8600. Do not use this AC power cord with other products. Instrument Overview...

  • Page 36: Figure 1-8 Connecting The Charger/Adaptor

    AC power cord To power outlet Figure 1-8 Connecting the charger/adaptor Lift the rubber seal that covers the DC connector on top of the Magna-Mike 8600 instrument. Connect the DC output power cable from the charger/adaptor to the DC power connector on top of the Magna-Mike 8600 (see Figure 1-9 on page 26).

  • Page 37: Optional Lithium-Ion Battery

    DMTA-10026-01EN, Rev. D, January 2015 The power status of the charger/adaptor and the battery charge condition are both indicated on the front panel of the Magna-Mike 8600, as well as in the user interface (see Table 2 on page 27).

  • Page 38: Alkaline Batteries

    Figure 1-10 Removing the lithium-ion battery 1.4.3 Alkaline Batteries The Magna-Mike 8600 has an optional battery holder (Olympus P/N: 600-BAT-AA [U8780295]). This holder accommodates eight AA-size alkaline batteries in situations where an AC power source is not available and the internal Li-ion battery is discharged.

  • Page 39: Figure 1-11 Removing The Battery Compartment Cover And The Lithium-Ion Battery

    DMTA-10026-01EN, Rev. D, January 2015 Thumb screws (two) Battery compartment Battery cover Figure 1-11 Removing the battery compartment cover and the lithium-ion battery Install eight AA-size alkaline batteries into the optional alkaline battery holder. Connect the alkaline battery holder connector to the instrument. Position the alkaline battery holder in the battery compartment (see Figure 1-12 on page 29).

  • Page 40: Optional Microsd Card

    Magna-Mike 8600. To install the microSD removable memory card Remove the card from its packaging. Loosen the two thumb screws, and then open the Magna-Mike 8600 I/O door (see Figure 1-13 on page 30). Thumb screws (two)

  • Page 41: Magna-Mike 8600 Hardware Features

    “Connectors” on page 37 • “Various Hardware Features” on page 41 • “Environmental Ratings” on page 44 1.6.1 Hardware Overview Figure 1-14 on page 32 and Figure 1-15 on page 32 show the Magna-Mike 8600 instrument and identifies its main components. Instrument Overview...

  • Page 42: Figure 1-14 Overview Of The Magna-Mike 8600 Hardware - Front View

    Protective rubber bumpers D-rings to attach the optional chest harness (four corners) Keypad Front panel user interface Figure 1-14 Overview of the Magna-Mike 8600 hardware — Front view PROBE connector DC power connector FOOT SWITCH connector RS-232 connector VGA Out connector...

  • Page 43: Keypad Configuration

    1.6.1.1 Keypad Configuration The navigation pad is a hallmark feature of the Magna-Mike 8600 thickness gage. The up [], down [], right [], and left [] arrows on the navigation pad are used to navigate, select menus, and also to move to different parameters within a menu.

  • Page 44: Keypad Functions

    1.6.1.2 Keypad Functions The Magna-Mike 8600 keypad functions are the same for the English, international, Chinese, and Japanese keypads (see Figure 1-17 on page 34). On the international keypad, the text labels on many keys are replaced by pictograms. In this document, keypad keys are referred to using the English label in bold and within brackets.

  • Page 45: Table 3 Keypad Functions

    [ENTER], are used to select menu items or screen parameters and to change parameter values. Press [MEAS] at any time to return to the measurement screen. Table 3 on page 35 lists the key functions available from the Magna-Mike 8600 keypad.
  • Page 46 DMTA-10026-01EN, Rev. D, January 2015 Table 3 Keypad functions (continued) Inter- English Chinese Japanese Function national Down arrow — In a screen or a list, moves to the next element. — For some parameters, a numerical entry decreases the value. Left arrow —...

  • Page 47: Connectors

    1.6.2.1 Probe and Foot Switch Connectors The Magna-Mike 8600 instrument is supplied with a 12-pin probe connector. A 2-pin foot switch connector can be used with an optional foot switch (Olympus P/N: 85FSW [U8780127]). The PROBE and FOOT SWITCH connectors are located at the top of the instrument, on the left-hand side.

  • Page 48: Rs-232 And Vga Out Connectors

    Mike 8600 allows the user to connect the instrument to a PC via a standard RS-232 port. PC communication requires the interface program (Olympus P/N: WinXL [U8774010]) provided with the instrument for file transfers. The Magna-Mike 8600 can also communicate directly with other SPC programs.

  • Page 49: Microsd And Usb Port

    1.6.2.3 microSD and USB Port On the right-hand side of the Magna-Mike 8600, a door covers the microSD slot and the USB port (see Figure 1-20 on page 40). The I/O door closes against an integral membrane seal to keep liquids away from the unsealed connectors behind the door.

  • Page 50: Figure 1-20 The Microsd Slot And Usb Port

    Along with the RS-232 port (see “RS-232 and VGA Out Connectors” on page 38), the Magna-Mike 8600 allows the user to connect the instrument to a PC via the USB port. PC communication requires the interface program (Olympus P/N: WinXL [U8774010]) provided with the instrument for file transfers.

  • Page 51: Various Hardware Features

    1.6.3.1 Battery Compartment The Magna-Mike 8600 battery compartment cover allows you to quickly access the optional battery (or AA batteries in optional battery holder) without the need for tools. Two thumb screws on the battery compartment cover secure it to the instrument case and ensure the compartment is sealed.

  • Page 52: Instrument Stand

    P/N: 600-BAT-L-3 [U8051431]) that can be recharged inside the instrument or on the optional external charging base (Olympus P/N: 201-167 [U8909100]). You can also use the Magna-Mike 8600 with eight standard AA-size alkaline batteries installed in an optional battery holder (Olympus P/N: 600-BAT-AA [U8780295]) for extended portable use.

  • Page 53: O-Ring Gasket And Membrane Seals

    DMTA-10026-01EN, Rev. D, January 2015 Figure 1-22 Instrument stand 1.6.3.3 O-Ring Gasket and Membrane Seals The Magna-Mike 8600 contains seals that are used to protect the instrument internal hardware from the environment. These include: • Battery compartment cover seal •...

  • Page 54: Environmental Ratings

    Olympus has adopted the IP (ingress protection) system to rate how well the instrument is sealed. The Magna-Mike 8600 has been tested to the requirements of IP67. The instrument is designed and manufactured to meet this level of ingress protection when it leaves the factory.

  • Page 55: Software User Interface Elements

    Magna-Mike 8600 software. From anywhere in the Magna-Mike 8600 software, simply press [MEAS] to return to the measurement screen. The battery power indicator is always present at the bottom of the Magna-Mike 8600 screen (see Table 2 on page 27 for details).

  • Page 56: Figure 2-2 Example Of Other Elements Appearing On The Measurement Screen

    The ball/target size indicator shows for which ball/target size the instrument is currently calibrated. The Magna-Mike 8600 also displays a wear tip indicator: a white dot or a white triangle. A white dot indicates that the user has selected a standard wear tip. A white triangle indicates that the chisel wear tip has been selected.

  • Page 57: Menus And Submenus

    DMTA-10026-01EN, Rev. D, January 2015 Menus and Submenus The Magna-Mike 8600 displays menus and submenus when you press some of the front panel keys. The menu appears at the top left-hand corner of the screen (see Figure 2-3 on page 47). If applicable, a submenu also appears, conveniently showing the parameters available for the highlighted menu command.

  • Page 58: Parameter Screens

    DMTA-10026-01EN, Rev. D, January 2015 Parameter Screens The Magna-Mike 8600 parameters are logically grouped in parameter screens that you access using front panel keys or menu commands. Figure 2-4 on page 48 shows the MEASUREMENT SETUP screen as an example.

  • Page 59: Editing Text Parameters Using The Virtual Keyboard

    DMTA-10026-01EN, Rev. D, January 2015 NOTE In the remainder of this document, the above procedure is summarized by simply stating to select a specific parameter or list, and its value. For example, “In the MEASUREMENT screen, set RESOLUTION to STANDARD.” Editing Text Parameters Using the Virtual Keyboard When the text edit mode is displayed, the virtual keyboard appears when you select an alphanumeric parameter (see Figure 2-5 on page 49).
  • Page 60 DMTA-10026-01EN, Rev. D, January 2015 If you need to move the position of the cursor in the value text box, highlight either on the virtual keyboard, and then press [ENTER]. The cursor moves by one character position. When you need to delete a character: a) Move the cursor to the character that you wish to delete.

  • Page 61: Initial Setup

    The following sections describe basic system configurations. Setting the User Interface Language and Other System Options You can configure the Magna-Mike 8600 to present the user interface in the following languages: English, French, Spanish, German, Japanese, Chinese, Russian, Swedish, Italian, Portuguese, Norwegian, Hungarian, Polish, Dutch, and Czech. You can also set the character delimiting the radix of a number.

  • Page 62: Selecting The Measurement Units

    Figure 3-1 The SYSTEM SETUP screen Press [MEAS] to return to the measurement screen. Selecting the Measurement Units You can set the Magna-Mike 8600 to show thickness measurements in inches or millimeters. To set the measurement units In the measurement screen, press [SET UP], and then highlight MEASUREMENT.

  • Page 63: Setting The Clock

    Figure 3-2 The MEASUREMENT SETUP screen — UNITS Setting the Clock The Magna-Mike 8600 has a built-in date and time clock. You can set the date and the time, and select their respective format. The Magna-Mike 8600 saves all measurements value with their acquisition date.

  • Page 64: Changing Display Settings

    DMTA-10026-01EN, Rev. D, January 2015 Select SET to accept the changes. Select CANCEL to discard the changes. Press [MEAS] to return to the measurement screen. Figure 3-3 The CLOCK SETUP screen Changing Display Settings You can change the appearance of some display elements such as colors and brightness.

  • Page 65: Color Schemes

    Press [MEAS] to return to the measurement screen. 3.4.1 Color Schemes The Magna-Mike 8600 offers two standard color schemes designed to provide best display visibility in indoors or outdoors lighting conditions (see Figure 3-5 on page 56). To select the color scheme In the measurement screen, press [DISPLAY], and then highlight COLOR SCHEME.

  • Page 66: Display Brightness

    3.4.2 Display Brightness You can adjust the Magna-Mike 8600 display brightness by selecting the backlight intensity. The display brightness can be set at 0 %, 25 %, 50 %, 75 %, and 100 %. Choosing a high percentage increases the brightness of the display. By default, the display brightness is set to 50 %.

  • Page 67: Adjusting The Display Update Rate

    The Magna-Mike 8600 makes measurement at 60 Hz, but will only update the display at the update rate selected by the user. Note that when the Magna-Mike 8600 is in MIN or MAX mode, the MIN and MAX values are captured at the 60 Hz measurement rate.

  • Page 68: Changing The Thickness Resolution

    DMTA-10026-01EN, Rev. D, January 2015 Changing the Thickness Resolution The resolution of the Magna-Mike 8600 is set by default to AUTO, where the number of decimal places shown on the display varies, depending on the thickness being measured. While in automatic resolution, the measurements between 0.000 mm (0.000 in.) and 4.06 mm (0.160 in.) are displayed at high resolution (0.001 mm or 0.0001 in.).
  • Page 69 DMTA-10026-01EN, Rev. D, January 2015 • LOW: 0.1 mm or 0.01 in. • HIGH: 0.001 mm or 0.0001 in. Press [MEAS] to return to the measurement screen. Initial Setup...
  • Page 70 DMTA-10026-01EN, Rev. D, January 2015 Chapter 3...

  • Page 71: Basic And Multipoint Calibration

    Mike 8600 to ensure consistency and accuracy of thickness readings. This chapter outlines how to choose probes, target balls, target disks, wire targets, when to calibrate, and how to calibrate. Probe Types The Magna-Mike 8600 can be used with three different probes: • Standard straight probe (Olympus P/N: 86PR-1 [U8470020]) •...

  • Page 72: Figure 4-1 Standard Straight Probe Model 86Pr-1

    DMTA-10026-01EN, Rev. D, January 2015 18.62 mm (0.733 in.) 82.30 mm (3.240 in.) R = 2.64 mm (0.104 in.) Figure 4-1 Standard straight probe model 86PR-1 18.62 mm (0.733 in.) 58.93 mm (2.320 in.) 19.05 mm (0.750 in.) 178.56 mm (7.030 in) Figure 4-2 Right-angle head probe model 86PR-2 Chapter 4...

  • Page 73: Figure 4-3 Low-Profile Articulating Probe Model 86Pr-3

    DMTA-10026-01EN, Rev. D, January 2015 10.01 mm (0.394 in.) 16.26 mm (0.64 in.) 21.34 mm 92.46 mm (0.84 in.) (3.64 in.) 134.37 mm (5.29 in.) 238.17 mm (9.38 in.) Figure 4-3 Low-profile articulating probe model 86PR-3 WARNING To avoid the risk of injury, or death, do not bring a magnet near a person who has a pacemaker or electrical medical device, or near any other electrical medical devices.

  • Page 74: Probe Cable Connections

    Do not handle magnets if these symptoms appear. Probe Cable Connections There are two probe cables available for the Magna-Mike 8600: the standard cable (Olympus P/N: 86PC [U8801410]) and the extended-length coiled cable (Olympus P/N: 86PCC [U8780323]). The standard 86PC cable is appropriate for most applications where the probe is being used in the probe stand.

  • Page 75: Connection To The 86Pr-1, 86Pr-2, And 86Pr-3 Probes

    This is very useful for applications where the material being measured has a hard or rough surface. The Magna-Mike 8600 will do a check for probe wear during calibration and prompt the user, if the probe wear tip has worn below the recommended limits.

  • Page 76: Wear Tip Replacement

    The Magna-Mike 8600 must be recalibrated once the wear tip has been removed or replaced. It is also recommended that the unit be recalibrated if the wear tip has been tightened or loosened.

  • Page 77: Proper Target Selection

    The wear tip should only be hand tightened. Using tools to tighten the wear tip can permanently damage the probe. Do not use the Magna-Mike 8600 probe without a wear tip. Doing so will cause inaccurate measurements and may cause permanent damage to the probe.

  • Page 78: Standard Target Balls

    1.59 mm (1/16 in.) diameter target ball (Olympus P/N: 80TB1 [U8771030]): Useful for applications that involve intricate contours. While the small size is efficient for measuring difficult shapes, it is less accurate than the 3.18 mm (1/8 in.) ball and has a...

  • Page 79: Magnetic Target Balls

    Using a magnetic target ball can also allow the instrument to measure thicker materials while using a smaller diameter ball for applications that have both thicker geometry and contours constraints. The Magna-Mike 8600 can use two magnetic target balls of different sizes. Selecting which size magnetic target ball to use greatly depends on the application geometry and the maximum thickness to be measured.

  • Page 80: Target Disks

    CHISEL wear tip for applications where a thin channel may be on both sides of the material. The flat 12.70 mm (0.500 in.) diameter disk (Olympus P/N: 80TD1 [U8771034]): Useful for applications where a wall thickness needs to be made in a thin channel. The maximum thickness range with the 80TD1 flat disk is 9.14 mm (0.360 in.) with the...

  • Page 81: Table 6 Magna-Mike 8600 Targets

    DMTA-10026-01EN, Rev. D, January 2015 Table 6 Magna-Mike 8600 targets Maximum Maximum Maximum thickness Olympus thickness thickness (with low- part Description Application (with (with profile number standard chisel probe wear tip) wear tip) 86PR-3) 80TB1 1.59 mm Thin or 2.03 mm 2.03 mm...

  • Page 82: Calibration Accessory Kits

    4.5.5 Calibration Accessory Kits The Magna-Mike 8600 has six different calibration kits available, depending on the type of target ball, disk, wire, and the maximum thickness of your application. • Standard kit for most applications (Olympus P/N: 86ACC-KIT) •...

  • Page 83: Table 7 Calibration Kits

    DMTA-10026-01EN, Rev. D, January 2015 Table 7 Calibration kits Targets included Part number Description Items included in kit in kit 86ACC-KIT Standard calibration kit 1.59 mm (1/16 in.), 80CAL-TB1, (U8771068) for most applications 3.18 mm (1/8 in.), 80CAL-TB2, where thicknesses are and 4.76 mm 80CAL-TB3, up to 7.62 mm...

  • Page 84: Calibration Frequency

    DMTA-10026-01EN, Rev. D, January 2015 Table 7 Calibration kits (continued) Targets included Part number Description Items included in kit in kit 86ACC-PR3-KIT Low-profile probe 1.59 mm (1/16 in.), 86CAL-PR3-TB1, [Q7800005] calibration kit 3.18 mm (1/8 in.), 86CAL-PR3-TB2, and 0.66 mm 86CAL-PR3-TW2, (0.026 in.) 80TB1, 80TB2, 86TW2,...

  • Page 85: Calibration

    If the probe is replaced, dropped, or contacts highly-magnetic material NOTE If the Magna-Mike 8600 has just been turned on, or if a probe has just been connected, allow the gage to warm up for at least five minutes with the probe connected before performing a calibration.

  • Page 86: Table 9 Calibration Accuracy For The 86Pr-3 Probe

    DMTA-10026-01EN, Rev. D, January 2015 Table 8 Calibration accuracy for 86PR-1 and 86PR-2 probes (continued) Basic Multipoint Target Description calibration calibration name accuracy accuracy 86TBM3 Magnetic target steel ball, (U8771039) 4.76 mm (3/16 in.) 86TBM4 Magnetic target steel ball, (U8771040) 6.35 mm (1/4 in.) 80TD1 Flat disk,...

  • Page 87: Selecting A Target And Wear Tip

    4.7.1 Selecting a Target and Wear Tip When using the standard target balls and the standard wear tip, the Magna-Mike 8600 can normally automatically recognize the proper ball during the calibration for the 86PR-1 and 86PR-2 probes. The Magna-Mike 8600 will display the recognized target on the calibration screen.

  • Page 88: Calibrating

    DMTA-10026-01EN, Rev. D, January 2015 Figure 4-5 The MEASUREMENT SETUP screen 4.7.2 Calibrating The calibration matches each target ball being used to an internal lookup table from the instrument’s memory. The calibration also measures the two extremes of the ball’s possible locations (BALL OFF and BALL ON) and assigns these endpoints to the lookup table.

  • Page 89: Figure 4-6 Alignment Of Target Ball In Fixture On Probe

    DMTA-10026-01EN, Rev. D, January 2015 NOTE Place the target ball into the BALL ON FIXTURE before placing the fixture onto the probe. Dropping the ball repeatedly into the fixture as it rests on the probe may pit the end of the wear tip, causing small measurement inaccuracies. Target ball BALL ON FIXTURE Probe...

  • Page 90: Figure 4-7 Aligning Disk To Chisel Edge

    DMTA-10026-01EN, Rev. D, January 2015 Figure 4-7 Aligning disk to chisel edge Once the ball is centered on the probe tip, press [CAL]. A “Processing... Please Wait” message will appear while the gage measures the field strength again. THIN SHIM point: The instrument will prompt the user to place a specific thin calibration shim and target onto the probe tip.

  • Page 91: Figure 4-9 Thick Shim Calibration Point

    DMTA-10026-01EN, Rev. D, January 2015 THICK SHIM point: The instrument will prompt you to place a specific thick calibration shim and target onto the probe tip. The thickness of this thick calibration point will vary depending on which target ball, disk, or target wire is selected.

  • Page 92: Figure 4-10 Adding Additional Calibration Points

    DMTA-10026-01EN, Rev. D, January 2015 Figure 4-10 Adding additional calibration points Up to eight additional calibration points will be listed on the left side of the display (see Figure 4-11 on page 82) as follows: a) Place a specific calibration shim and target onto the probe tip. b) Press [CAL] to transfer the measurement to the text box.

  • Page 93: Saving And Recalling A Calibration File

    4.7.3 Saving and Recalling a Calibration File The Magna-Mike 8600 automatically saves the last calibration that was performed for each target ball, disk, or wire. The calibration file is automatically named, based on the target that was used, as shown in Table 10 on page 83.

  • Page 94: Measurements

    Figure 4-12 Recalling a calibration file Measurements Thickness measurements can be made once the Magna-Mike 8600 is calibrated for a particular target: ball, disk, or wire. To measure a test piece, simply place the probe tip on one side of the material, and place the target on the other side near the probe tip.

  • Page 95: Figure 4-13 Correct Method For Thickness Measurements

    The target will be attracted to the probe tip by a magnetic field. Once the target is within range, the Magna-Mike 8600 will begin to display thickness values providing the probe tip and target are both in contact with the material. The target must be able to move freely (target disks must be standing on their edges) and the material kept perpendicular to the probe axis, as shown in Figure 4-13 on page 85.

  • Page 96: Figure 4-14 Inaccurate Measurement Due To Obstruction Of Probe Tip

    DMTA-10026-01EN, Rev. D, January 2015 Figure 4-14 Inaccurate measurement due to obstruction of probe tip Figure 4-15 Inaccurate measurement due to obstruction of target ball Figure 4-16 Inaccurate measurement due to surface curvature Chapter 4...

  • Page 97: Other Factors Affecting Accuracy

    Probe orientation Because the Magna-Mike 8600 measures thicknesses by monitoring small changes in a magnetic field, its calibration process includes an automatic compensation for the effects of the earth’s magnetic field. Most commonly, the probe is held at a constant orientation, vertically in a stand.

  • Page 98: Maintaining Accuracy

    The wire must be pressed securely against the test piece at the point of measurement, since as with any other target, the Magna-Mike 8600 is actually measuring the distance to the target, not the wall thickness directly.

  • Page 99: Periodic Verification

    If the test material is very thick, or requires great accuracy, the operator can choose to perform a manual Q-CAL prior to each new measurement. When the Magna-Mike 8600 probe is being used hand-held to scan large objects, and not in the probe stand, it will be necessary to perform a manual Q-CAL when the orientation of the probe changes.
  • Page 100 DMTA-10026-01EN, Rev. D, January 2015 Use a set of traceable standards to periodically verify thickness measurements. Record the displayed thickness readings to verify that the Magna-Mike 8600 is operating at its expected accuracy (see Table 8 on page 75). Verifications may be made on a monthly or annual basis depending upon the user’s judgment.

  • Page 101: Using Special Functions

    DMTA-10026-01EN, Rev. D, January 2015 5. Using Special Functions This chapter describes how to use special Magna-Mike 8600 functions and modes. The Magna-Mike 8600 has many thickness measurement features. Although the features outlined in this section are not required for basic thickness operation, they can make the gage a more versatile instrument.
  • Page 102 The units and resolution of the differential thickness are the same as those selected for the thickness measurement. When you press [SAVE] while in differential modes, the Magna-Mike 8600 saves both the live and differential measurement values. The user can select to display the differential value or the live thickness measurement in large font.

  • Page 103: Using The Minimum/Maximum Thickness Mode

    Using the Minimum/Maximum Thickness Mode The Minimum thickness mode of the Magna-Mike 8600 is often used for scanning for the minimum thickness. While scanning, a false thickness reading can be displayed if the probe is not properly aligned with the surface. Using the Minimum mode greatly reduces false readings because, when the probe is properly aligned, it will always display the minimum thickness.

  • Page 104: Figure 5-3 Displaying The Minimum And Maximum Thicknesses

    DMTA-10026-01EN, Rev. D, January 2015 Minimum thickness value Live/actual thickness Maximum thickness value shown in large font Figure 5-3 Displaying the minimum and maximum thicknesses NOTE The display update rate is independent of the Minimum capture rate. The user can choose to update the measurements at 4 Hz, 8 Hz, 16 Hz, or 20 Hz.

  • Page 105: Using Alarms

    Figure 5-4 The MIN/MAX screen Using Alarms You can activate one of the Magna-Mike 8600 alarm modes to help you identify when the actual thickness measurement is above or below editable reference values. When an alarm condition occurs, the Magna-Mike 8600 warns you as follows: •...

  • Page 106: Figure 5-5 Example Of A High Alarm Indicator

    DMTA-10026-01EN, Rev. D, January 2015 High alarm indicator Thickness reading (turns red during an alarm condition) Figure 5-5 Example of a HIGH alarm indicator The datalogger records an alarm condition in the second status box for all stored measurements. An A indicates the alarm mode, an L indicates a low alarm condition, and an H indicates a high alarm condition.

  • Page 107: Using A Strip Chart View

    Using a Strip Chart View The Magna-Mike 8600 offers a strip chart view (see Figure 5-7 on page 98) to help trend the thickness as the user scans over an area to be measured. The strip chart measurements are updated at the 60 Hz measurement rate.

  • Page 108: Figure 5-7 Strip Chart View With And Without Statistics

    DMTA-10026-01EN, Rev. D, January 2015 Strip chart with statistics Strip chart without statistics Figure 5-7 Strip chart view with and without statistics To set the strip chart view In the measurement screen, press [SET UP], and then highlight STRIP CHART VIEW.

  • Page 109: Locking The Instrument

    Figure 5-8 The STRIP CHART VIEW screen Locking the Instrument The Magna-Mike 8600 offers an instrument lock allowing a supervisor to restrict access to selected functions. The supervisor can also enter a password to prevent other users from unlocking the functions. Once a password has been set, you must reenter the password before you can lock or unlock any function.

  • Page 110: Figure 5-9 Example Of A Locked Function Message In The Help Bar

    DMTA-10026-01EN, Rev. D, January 2015 Locked function message Figure 5-9 Example of a locked function message in the help bar To set the password In the measurement screen, press [SET UP], and then select PASSWORD SET. In the PASSWORD SETUP screen (Figure 5-10 on page 100), using up to eight alphanumeric characters, enter your password in the INSTRUMENT PASSWORD field.

  • Page 111: Figure 5-11 The Instrument Lock Setup Screen

    DMTA-10026-01EN, Rev. D, January 2015 IMPORTANT If you forget the password, you can unlock the instrument and deactivate the password by entering the master password “OLY8600”. When you want to change the password, you must first use the master password to deactivate the password, and then set a new password.
  • Page 112 DMTA-10026-01EN, Rev. D, January 2015 Chapter 5...

  • Page 113: Configuring The Instrument

    DMTA-10026-01EN, Rev. D, January 2015 6. Configuring the Instrument This chapter describes how to configure instrument parameters for measurement, system setup, and communications. Configuring Measurement Parameters The MEAS setup is the most commonly used setup menu screen where you access global parameters concerning the instrument measurement features.
  • Page 114 (1/16 in.) ball, 3.18 mm (1/8 in.) ball, 0.66 mm (0.026 in.) wire, or target disk in TARGET SELECT. IMPORTANT The Magna-Mike 8600 is unable to automatically recognize a target disk or wire. You need to manually select the following targets: .5 Disk for 12.70 mm (0.500 in.) diameter disk, Olympus P/N: 80TD1, V Disk for 6.35 mm (1/4 in.) diameter V disk, Olympus P/N: 80TD2,...

  • Page 115: Configuring System Parameters

    Press [MEAS] to return to the measurement screen. Configuring System Parameters The SYSTEM screen allows you to configure many Magna-Mike 8600 system parameters. To configure system parameters In the measurement screen, press [SET UP], and then select SYSTEM to display the SYSTEM SETUP screen (see Figure 6-2 on page 106).

  • Page 116: Activating The Software Upgrade Mode

    Figure 6-2 The SYSTEM SETUP screen Activating the Software Upgrade Mode If the internal operating software of the Magna-Mike 8600 needs to be upgraded, the user must put the instrument into the software upgrade mode prior to upgrading the software. Software upgrade can be done using the interface program (Olympus P/N: WINXL [U8774010]) that is included with the Magna-Mike 8600 or by using Upgrade2010.

  • Page 117: Configuring Communications

    Figure 6-3 The UPGRADE screen Configuring Communications The Magna-Mike 8600 features a RS-232 and a USB port allowing you to connect the instrument to a computer. When connected to a computer, the Magna-Mike 8600 can send and receive data, or can be remotely controlled by the computer. A FTP (file transfer protocol) document and a remote command document are available upon request.

  • Page 118: Figure 6-4 The Communications Setup Screen - Rs-232

    In PROTOCOL, select which remote command set the instrument uses for communication: • MULTI-CHAR: Multi-character commands used for communication with a computer using the Magna-Mike 8600 multi-character commands. • SINGLE CHAR: Single-character command normally used when an external program is controlling the instrument by remotely sending commands to mimic keystroke.
  • Page 119 Magna-Mike 8600. When the CONNECTION TYPE is set to RS-232, select the communication parameters to match the device with which the Magna-Mike 8600 communicates: a) Set the BAUD RATE to match the data transfer rate of the device (example: 38400).
  • Page 120 DMTA-10026-01EN, Rev. D, January 2015 Chapter 6...

  • Page 121: Using The Datalogger

    Datalogger Functions The Magna-Mike 8600 datalogger is a file-based system where one file is opened at a time. The active file stores a measurement at a thickness measurement ID# location. Each time you press [SAVE], the displayed value is saved to the active file at the current ID#.

  • Page 122: Table 11 File Contents Summary

    You can identify the datalogger parameters in the ID bar at the top of the measurement screen. With each measurement, the Magna-Mike 8600 also stores a complete description of the measurement conditions. Table 12 on page 112 describes the additional data stored with each thickness measurement.

  • Page 123: Creating A Data File

    The maximum size of the removable microSD card that can be used on the Magna-Mike 8600 is 2 GB. With the datalogger, you can easily create a data file (see “Creating a Data File” on page 113), perform a number of file operations (see “Performing File Operations”...

  • Page 124: Data File Types

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-2 The FILE CREATE screen Select CREATE to return to the measurement screen. At any time, you can highlight NEXT or PREVIOUS and then press [ENTER] to jump to the next or previous parameters on the screen. 7.2.1 Data File Types You can create a data file using one of the following four data file types:...

  • Page 125: Table 13 Resulting Id Examples For The Incremental File Type

    DMTA-10026-01EN, Rev. D, January 2015 • Begins incrementing with the right-most character. • Extends leftward until reaching the first punctuation or special character, or the left-most character, whichever comes first. • Increments digits from 0, 1, 2,..., 9. Makes the 9 to 0 transition only after incrementing the character to the left.

  • Page 126: Figure 7-3 The File Create Screen For The Incremental Data File Type

    DMTA-10026-01EN, Rev. D, January 2015 Table 13 Resulting ID examples for the INCREMENTAL file type (continued) START ID Resulting IDs ABC*12*34 ABC*12*34 ABC*12*35 ABC*12*36 ABC*12*99 To create an incremental data file In the measurement screen, press [FILE], and then select CREATE. In the FILE CREATE screen (see Figure 7-2 on page 114): a) In the FILE NAME parameter, using up to 32 characters, enter the desired file name.

  • Page 127: Sequential Data File Type

    DMTA-10026-01EN, Rev. D, January 2015 7.2.3 Sequential Data File Type The sequential data file type is similar to the incremental type but you can define both a starting and ending ID numbers. The resulting file is inclusive of the starting and ending points and all incremental points in between (see examples in Table 14 on page 117).

  • Page 128: Sequential Data File Type With Custom Points

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-4 Selecting the ID range for the sequential file type 7.2.4 Sequential Data File Type with Custom Points The sequential data file type with custom points (SEQUENTIAL + CUSTOM) is defined by a starting and an ending ID number plus a series of custom points. The resulting file is inclusive of the start and end points and all points in between.
  • Page 129 DMTA-10026-01EN, Rev. D, January 2015 The allowable number of characters for each custom point depends on the ID number of characters defined in the start and end ID values. The total number of characters of the ID value plus the custom points cannot exceed 20 characters. For example, when the start and end ID values are seven characters long, as in the example in Table 15 on page 118, the maximum allowable length for each custom point is 13 (20 −...

  • Page 130: Grid Data File Type

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-5 Configuring the ID range for a sequential file with custom points 7.2.5 2D Grid Data File Type A grid is a sequence of ID numbers arranged to describe a two-dimensional path. Each part of the ID number corresponds to a particular matrix dimension. A 2D (two-dimensional) sequence begins with the ID number that refers to the first column and the first row (see Figure 7-6 on page 121).

  • Page 131: Figure 7-6 General 2D Grid Example

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-6 General 2D grid example To create a 2D grid data file In the measurement screen, press [FILE], and then select CREATE. In the FILE CREATE screen (see Figure 7-2 on page 114): a) In the FILE NAME parameter, using up to 32 characters, enter the desired file name.

  • Page 132: Performing File Operations

    DMTA-10026-01EN, Rev. D, January 2015 a) Enter the START COLUMN, END COLUMN, START ROW, and END ROW values. b) In the INC 1ST BY field, select which parameter increments first: ROW or COLUMN. Select CREATE to return to the measurement screen. Figure 7-7 Configuring the ID range for a 2D grid data file type Performing File Operations Pressing [FILE] opens a menu from which you can perform numerous file operations...

  • Page 133: Opening A File

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-8 The FILE menu and REPORTS submenu 7.3.1 Opening a File You can open an existing file to make it the active file to which new measurements will be saved. To open a file Press [FILE], and then select OPEN.

  • Page 134: Copying A File

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-9 Opening a file 7.3.2 Copying a File You can duplicate a file that already exists in the datalogger. The file copy function is useful when you need to create a new file with the exact same ID number structure as a previously created file.

  • Page 135: Editing A File

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-10 Copying a file Open the newly created file when you want to make it the active file (see “Opening a File” on page 123). 7.3.3 Editing a File Once a file is created, you can use the edit function to change the following file parameters: •...

  • Page 136: Deleting A File Or Its Contents

    DMTA-10026-01EN, Rev. D, January 2015 NOTE When scrolling through the file names, a descriptive header for the highlighted file name appears on the lower section of the display. This information can assist in selecting the proper file if you are uncertain of the exact file name. a) To rename the file, edit the NAME value.

  • Page 137: Figure 7-12 The File Delete Screen

    Select DELETE to perform the operation and return to the measurement screen. Figure 7-12 The FILE DELETE screen NOTE When you select to delete files that are delete-protected, the Magna-Mike 8600 will display the following message: “File delete protection is ON!”. Using the Datalogger...

  • Page 138: Deleting All Data Files

    DMTA-10026-01EN, Rev. D, January 2015 7.3.5 Deleting All Data Files You can use the reset function to quickly erase all the files stored in the Magna- Mike 8600. CAUTION Using the DATABASE RESET or MASTER RESET will erase all files and data contained in those files.

  • Page 139: Setting The Id Overwrite Protection

    DMTA-10026-01EN, Rev. D, January 2015 Setting the ID Overwrite Protection You can activate the ID overwrite protection to warn you every time that you attempt to overwrite an existing measurement in a file. You can enable this function at any time.

  • Page 140: Figure 7-15 The Id Review Screen

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-15 on page 130 shows an example of ID review screen and describes its contents. The flags are the same single letter abbreviations for status words that are transmitted by the gage using the send commands. m: Minimum mode is ON.

  • Page 141: Reviewing Stored Data And Changing The Active Id

    DMTA-10026-01EN, Rev. D, January 2015 • Change the current ID location to any location that already exists in the data file for the purposes of editing that ID location. 7.5.1 Reviewing Stored Data and Changing the Active ID You use the ID review screen to review the data in the active file. To review stored data and change the active ID Open the file that you wish to review (see “Opening a File”...

  • Page 142: Generating Reports

    ID, press [SAVE] in the measurement screen when you are not taking a measurement. This stores an LOS condition and -.--- at the specific ID number. Generating Reports The Magna-Mike 8600 can generate data reports without having to connect to a computer. The following reports are available: File summary Shows basic statistics for the file (minimum thickness, maximum thickness, high and low alarm conditions along with the mean, median, and standard deviation).

  • Page 143: Figure 7-17 The File Summary Screen

    DMTA-10026-01EN, Rev. D, January 2015 To generate a report In the measurement screen, press [FILE], and then highlight REPORTS. In the REPORTS submenu, select the desired type of report. If you select FILE SUMMARY, go to step 4. If you select MIN/MAX SUMMARY, go to step 5. In the FILE SUMMARY screen (see Figure 7-17 on page 133): a) Select the file for which you want to create the report.

  • Page 144: Figure 7-18 The File Summary Report Screen

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-18 The FILE SUMMARY report screen Select CANCEL to return to the FILE menu. Select NEW REPORT to select a different file and generate another report. In the MIN/MAX SUMMARY screen (see Figure 7-19 on page 134): a) Select the file for which you want to create the report.

  • Page 145: Figure 7-20 The File Min/Max Summary Report Screen

    DMTA-10026-01EN, Rev. D, January 2015 Figure 7-20 The FILE MIN/MAX SUMMARY report screen Select CANCEL to return to the FILE menu. Select NEW REPORT to select a different file and generate another report. Using the Datalogger...
  • Page 146 DMTA-10026-01EN, Rev. D, January 2015 Chapter 7...

  • Page 147: Managing Communications And Data Transfer

    8. Managing Communications and Data Transfer This section describes how the Magna-Mike 8600 can communicate with a computer to export files. The Magna-Mike 8600 has two communication ports: USB and RS-232. The Magna-Mike 8600 comes standard with either a USB cable for communicating using the USB 2.0 protocol or an RS-232 cable (see Table 16 on page 140) to use RS-232...

  • Page 148: Setting Up Usb Communication

    Press [MEAS] to return to the measurement screen. Connect one end of a USB cable to the USB client connector behind the I/O door of the Magna-Mike 8600, and the other end to a USB port of the computer (see Figure 8-2 on page 139).

  • Page 149: Setting Up Rs-232 Serial Communication

    USB cable Figure 8-2 Connecting the Magna-Mike 8600 to a computer The first time that you connect the Magna-Mike 8600 to this computer, the computer prompts you that a new hardware device has been detected and asks if you would like to install the driver.

  • Page 150: Table 16 Optional Rs-232 Cable

    DMTA-10026-01EN, Rev. D, January 2015 The RS-232 cable available for the Magna-Mike 8600 is a 9-pin male connector. To connect to other RS-232 devices that do not have a 9-pin female connector, a commercially available adaptor may be required. The RS-232 cable is an option, which you can specify at the time of order (see Table 16 on page 140).

  • Page 151: Exchanging Data With A Remote Device

    (see “Resetting the Communication Parameters” on page 148) and reconfigure only needed communication parameters. Exchanging Data with a Remote Device You can exchange Magna-Mike 8600 data with a remote device such as a computer. Managing Communications and Data Transfer...

  • Page 152: Sending Entire Files (Rs-232)

    8.4.1 Sending Entire Files (RS-232) You can send a single or all files from the Magna-Mike 8600 to a computer or other device. The data that is transmitted includes the file name, the file header, ID numbers, thickness data, flags, and calibration setups.

  • Page 153: Sending The Currently Displayed Measurement

    8.4.3 Exporting a File to the Removable Memory Card The Magna-Mike 8600 has the ability to export files from the internal memory to the removable microSD memory card. You can export the files in CSV (comma separated values) or text (space delimited). Using a microSD card reader, you can then open these files directly on your computer in Microsoft Excel or many other programs.

  • Page 154: Figure 8-5 The Connectors Behind The I/O Door

    DMTA-10026-01EN, Rev. D, January 2015 I/O door microSD removable memory card slot USB client connector Figure 8-5 The connectors behind the I/O door In the measurement screen, press [FILE], and then highlight EXPORT. In the EXPORT submenu, select one of the following file formats: EXCEL CSV: For files to be opened in Microsoft Excel.

  • Page 155: Capturing Magna-Mike 8600 Screen Images

    Figure 8-6 The FILE EXPORT screen Capturing Magna-Mike 8600 Screen Images You can save a snapshot of the full Magna-Mike 8600 screen contents to an image file. This function is useful when you need an exact replica of the display for reporting or documentation purposes.

  • Page 156: Rs-232 Serial Data Output Formats

    The Magna-Mike 8600 supports ten output formats for RS-232 transmitted data. Table 17 on page 146 describe the contents of each format. NOTE For USB communications, the output format is normally set to F1. Table 17 Serial data output format for Magna-Mike 8500 and Magna-Mike 8600 File header Thickness MIN,...

  • Page 157: Figure 8-7 The Communications Setup Screen - Send Format

    Formats F1, F2, F5, F6, F7, F8, and F9 are Magna-Mike 8500 compatible formats that have an 8-character file name and a 16-character ID number. Formats F3 and F4 are Magna-Mike 8600 compatible formats that have a 32-character file name and a 20-character ID number.

  • Page 158: Resetting The Communication Parameters

    DMTA-10026-01EN, Rev. D, January 2015 Resetting the Communication Parameters The communication reset function quickly returns communication parameters to the factory default values. This function may be useful when you experience difficulties to establish the communication with a remote device. Table 18 on page 148 gives the default values for the communication parameters.

  • Page 159: Figure 8-9 The Communication Reset Screen - Warning Message

    DMTA-10026-01EN, Rev. D, January 2015 Figure 8-9 The COMMUNICATION RESET screen — Warning message Managing Communications and Data Transfer...
  • Page 160 DMTA-10026-01EN, Rev. D, January 2015 Chapter 8...

  • Page 161: Maintenance And Troubleshooting

    If an unknown target error message occurs during calibration, it means that the gage is unable to identify the target or target ball. The Magna-Mike 8600 can only auto- detect the target balls when 86PR-1 and 86PR-2 probes are used. You must manually select the target when using the 86PR-3 probe or when using a target disk or wire.

  • Page 162: Error Messages

    “No Probe” When a probe is connected to the Magna-Mike 8600 and this message appears, a failure in the identification circuit for the probe occurred. This problem is typically caused by a connection failure in the probe cable. Verify that the cable is connected to both the gage and the probe, and that the cable is not damaged.

  • Page 163: Diagnostics

    If the Foot Switch is not functioning correctly confirm that the configuration is set properly on the Magna-Mike 8600 under the Communication menu. Also, make sure the Foot Switch is fully plugged into the jack on the top panel of the gage.
  • Page 164 DMTA-10026-01EN, Rev. D, January 2015 Chapter 9...

  • Page 165: Appendix A: Specifications

    DMTA-10026-01EN, Rev. D, January 2015 Appendix A: Specifications This appendix contains the general, environmental, and input/output specifications for the Magna-Mike 8600. General and Environmental Specifications Table 19 General specifications Parameter Value Overall dimensions 236 mm × 167 mm × 70 mm (9.3 in. × 6.57 in. × 2.76 in.) (W ×...

  • Page 166: Input/Output Specifications

    DMTA-10026-01EN, Rev. D, January 2015 Table 19 General specifications (continued) Parameter Value Display dimensions 117.4 mm × 88.7 mm, 146.3 mm (W × H, Diagonal) (4.62 in. × 3.49 in., 5.76 in.) Warranty Two-year limited Table 20 Environmental ratings specifications Parameter Value IP rating...

  • Page 167: Table 22 Magna-Mike 8600 Rs-232 9-Pin Port Output

    DMTA-10026-01EN, Rev. D, January 2015 Table 22 Magna-Mike 8600 RS-232 9-pin port output Signal Description +5 V +5 V voltage Transmit data (serial) Receive data (serial) Data set ready (serial) Ground Data terminal ready (serial) Not connected Not connected Not connected...
  • Page 168 DMTA-10026-01EN, Rev. D, January 2015 Appendix A...

  • Page 169: Appendix B: Accessories And Replacement Parts

    Table 24 Accessories and replacement parts Description Part number Carrying case 600-TC [U8780294] Gage stand 600-STAND [U8780296] Magna-Mike 8600 User’s Manual 8600-MAN-CD [U8778535] (on CD only) WINXL interface program CD-ROM (standard) WINXL [U8774010] Batteries (optional) Rechargeable lithium-ion battery 600-BAT-L-3 [U8051431]...
  • Page 170 DMTA-10026-01EN, Rev. D, January 2015 Table 25 Interface cables and power accessories (continued) Description Part number Universal charger/AC adaptor EP-MCA-X where X denotes power cord type: U for North America [U8050397] A for Australia [U8767330] K for United Kingdom [U8767287] I for Italy [U8767289] D for Denmark [U8767290] P for Pakistan, India, South Africa, and...

  • Page 171: Table 26 Probes, Probe Cables And Wear Tips

    DMTA-10026-01EN, Rev. D, January 2015 Table 26 Probes, probe cables and wear tips Description Part number Standard probe 86PR-1 [U8470020] Right-angle probe with handle 86PR-2 [U8470028] Low-profile articulating probe 86PR-3 [Q7800004] Probe cable,1.5 meter (5 feet) 86PC [U8801410] Coiled probe cable, 3.04 meter (10 feet) 86PCC [U8780323] Standard probe cable, 1.83 m (6 ft) 86PC-6 (Q7800016)

  • Page 172: Table 28 Balls, Disks, And Wires On Fixtures

    DMTA-10026-01EN, Rev. D, January 2015 Table 28 Balls, disks, and wires on fixtures Description Part number Calibration fixture, ball 1.59 mm (1/16 in.), 86PR-1, and 86PR-2 80CAL-TB1 [U8771019] probes Calibration fixture, ball 3.18 mm (1/8 in.), 86PR-1, and 86PR-2 80CAL-TB2 [U8771020] probes Calibration fixture, ball 4.76 mm (3/16 in.), 86PR-1, and 86PR-2 80CAL-TB3 [U8771021]...

  • Page 173: Table 29 Calibration Fixtures For 86Pr-1 And 86Pr-2 Probes

    DMTA-10026-01EN, Rev. D, January 2015 Table 29 Calibration fixtures for 86PR-1 and 86PR-2 probes (continued) Description Part number Calibration fixture for target disk 0.51 mm (0.020 in.) 86DCAL-020 [U8771062] Calibration fixture for target disk 1.02 mm (0.040 in.) 86DCAL-040 [U8771063] Calibration fixture for target disk 2.03 mm (0.080 in.) 86DCAL-080 [U8771064] Calibration fixture for target disk 4.06 mm (0.160 in.)
  • Page 174 DMTA-10026-01EN, Rev. D, January 2015 Table 31 Calibration kits (continued) Description Part number 8600 Extended Range Calibration kit. Includes the plastic case, 86ACC-ER-KIT 80CAL-TB3, 80CAL-TB4, 80TB4, 86TBM3, 86TBM4, 80CAL-040, [U8771069] 80CAL-160, 80CAL-240, 80CAL-360, 80CAL-500, 86CAL-750, 86CAL-875, and 86CAL-1000. 8600 Wire target Calibration kit. Includes the plastic case, 86CAL- 86ACC-W-KIT TW1, 86TW1, 86TW2, 86WCAL-010, 86WCAL-020, 86WCAL-040, [U8771070]...

  • Page 175: List Of Figures

    The connectors behind the I/O door ............... 23 Figure 1-6 The RS-232 and VGA Out connectors ............. 24 Figure 1-7 Location of the Magna-Mike 8600 power key and indicator light ..... 25 Figure 1-8 Connecting the charger/adaptor ..............26 Figure 1-9 Connecting the DC power plug ...............
  • Page 176 DMTA-10026-01EN, Rev. D, January 2015 Figure 3-1 The SYSTEM SETUP screen ................52 Figure 3-2 The MEASUREMENT SETUP screen — UNITS ........... 53 Figure 3-3 The CLOCK SETUP screen ................54 Figure 3-4 The DISPLAY screen ..................55 Figure 3-5 Example of the indoors and the outdoors color schemes ......
  • Page 177 The FILE MIN/MAX SUMMARY report screen ......... 135 Figure 8-1 The COMMUNICATIONS SETUP screen — USB ........138 Figure 8-2 Connecting the Magna-Mike 8600 to a computer ........139 Figure 8-3 The COMMUNICATIONS SETUP screen — RS-232 ......... 141 Figure 8-4 The FILE SEND screen ..................
  • Page 178 DMTA-10026-01EN, Rev. D, January 2015 List of Figures...
  • Page 179 Resulting ID example for the SEQUENTIAL + CUSTOM file type ..... 118 Table 16 Optional RS-232 cable ..................140 Table 17 Serial data output format for Magna-Mike 8500 and Magna-Mike 8600 ..146 Table 18 Default communication parameter values ............148 Table 19 General specifications ..................
  • Page 180 DMTA-10026-01EN, Rev. D, January 2015 Table 31 Calibration kits ..................... 163 List of Tables...
  • Page 181 Numerics holder, alkaline 28 li-ion, replacement 27 2D grid data file type 120 battery troubleshooting 151 beeper 52, 105 accessories box contents, Magna-Mike 8600 20 instrument 20 brightness, display 54 replacement parts 159 activating caution notes differential mode 92 AC power cord 22, 25...
  • Page 182 DMTA-10026-01EN, Rev. D, January 2015 color scheme 55 data file type changing 54 2D grid 120 indoors 54, 55 creating 113 outdoors 54, 55 incremental 114 communication sequential 117 configuring 107 sequential with custom points 118 reset 148 data output formats 146 compartment datalogger battery 32...
  • Page 183 DMTA-10026-01EN, Rev. D, January 2015 alkaline batteries 28 li-ion battery 27 fast mode 57 microSD card 30 FCC (USA) compliance 13 instruction label location 1 features, hardware 31 instruction manual 5 file instrument copying 124 accessories 20 deleting 127 compatibility 6 deleting all 128 configuring 103 displaying file header 126...
  • Page 184 NOTE signal word 8 RoHS symbol 3, 13 notes, information signal words 8 RS-232 communication serial data output formats 146 Olympus technical support 16 setting 140 opening a file 123 connector 23, 24, 32, 38, 39 o-ring 43 outdoors color scheme 56...
  • Page 185 DMTA-10026-01EN, Rev. D, January 2015 sequential data file TIP signal word 8 type 117 title bar 48 type with custom points 118 transmitting data 141 serial number format 3 troubleshooting setting battery 151 alarms 96 communication reset 139 clock 53 diagnostics (probe) 153 ID overwrite protection 129 error messages 152...
  • Page 186 DMTA-10026-01EN, Rev. D, January 2015 WINXL, about 137 Index...

Table of Contents

Save PDF