Taylor 104 Operator's Manual

Taylor 104 Operator's Manual

Batch freezer
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OPERATOR'S 
MANUAL
Model 104
Batch Freezer
Original Operating Instructions
8/13/08 (Original Publication)
053064-M
(Updated 8/5/2020)

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Summary of Contents for Taylor 104

  • Page 1 OPERATOR’S  MANUAL Model 104 Batch Freezer Original Operating Instructions 8/13/08 (Original Publication) 053064-M (Updated 8/5/2020)
  • Page 2 Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. © 2008 Taylor Company (Updated 8/5/2020) 053064-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be...
  • Page 3: Table Of Contents

    Model 104 ........
  • Page 4 Table of Contents Section 8: Troubleshooting Section 9: Parts Replacement Schedule Section 10: Limited Warranty on Equipment Section 11: Limited Warranty on Parts 053064-M...
  • Page 5: Section 1: To The Installer

    Taylor distributor. This machine is made using USA sizes of hardware. All Note: All repairs must be performed by a Taylor service metric conversions are approximate and vary in size. technician. To the Installer...
  • Page 6: Electrical Connections

    Refer to the • If the supply cord is damaged, it must be wiring diagram provided inside of the electrical box for replaced by a Taylor service technician in order proper power connections. to avoid a hazard. •...
  • Page 7: Beater Rotation

    For information regarding applicable local laws, service panel. please contact your local authorized Taylor distributor. It is recommended that beater rotation service be performed by a Taylor service technician.
  • Page 8 TO THE INSTALLER Notes: To the Installer Model 104...
  • Page 9: Section 2: To The Operator

    Taylor service technician. a consistent quality product. Like all mechanical Taylor reserves the right to deny warranty claims on units products, this machine requires cleaning and or parts if Taylor-unapproved parts or incorrect refrigerant maintenance.
  • Page 10: Compressor Warranty Disclaimer

    TO THE OPERATOR Compressor Warranty Disclaimer It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the The refrigeration compressor(s) on this unit are refrigerant is lost during the course of ordinary service to...
  • Page 11: Section 3: Safety

    Safety Section 3 We at Taylor Company are concerned about the safety of the operator at all times when they are coming in contact with the machine and its parts. Taylor makes every effort WARNING! This machine must NOT be...
  • Page 12 DO NOT put objects or fingers in the door • If the supply cord is damaged, it must be spout. This may contaminate the product and replaced by an Taylor service technician in order to avoid a hazard. cause severe personal injury from blade contact.
  • Page 13 70°F to 75°F (21°C to 24°C). The machine has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities. Noise Level: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 39 in. (1.0 m) from the surface of the machine and at a height of 62 in.
  • Page 14 SAFETY Notes: Safety Model 104...
  • Page 15: Model 104

    Parts Section 4 Model 104 Figure 4-1 Item Description Part No. Item Description Part No. Funnel 034252 Gasket- Base Pan 049420 Panel- Side Left 051039 Pan- Drip 13- 1/4 Long 039027 Cover A.-Mix Inlet X24948 Panel A.- Front X51043 Panel- Rear...
  • Page 16: Beater Door Assembly

    O-ring 5- 7/16 OD x 5- 1/4 033276 Arm- Handle 030042 Door A.- Partial X37710 Pin- Quick Release 3/16 027813 Pin A.- Pivot 1- 3/4 Grip X37705 Cap- Stem 027812 Screw- Stem 034662 Stem- Freezer Cover 034661 Parts Model 104...
  • Page 17: Accessories

    PARTS Accessories Apply the appropriate Taylor approved food safe lubricant. Figure 4-3 Item Description Part No. Item Description Part No. Pail-6 qt. 023348 Brush-Draw Valve 1-1/2” 014753 Brush-Mix Pump Body 023316 Lubricant-Taylor 4 oz. 047518 3” x 7” See Note ®...
  • Page 18 PARTS Notes: Parts Model 104...
  • Page 19: Section 5: User Interface

    (2). When the control switch is in the AUTO position, this light turns on, indicating the refrigeration system is Model 104 uses a timer control (3) to operate the operable when the timer is set. compressor and determine the viscosity of the product.
  • Page 20: Door Hinge

    Reset Condition product. Turn the control switch to the EJECT position. Model 104 is equipped with an internal motor overload The product is ready to draw off and serve. protection. Should an overload occur, the reset Start with 5 minutes and increase as needed.
  • Page 21: Section 6: Operating Procedures

    Operating Procedures Section 6 Model 104 is a small 3 qt. (2.9 L) capacity ice cream 1. Install the driveshaft. Using Taylor Lube, lubricate the freezer. This model produces a rich-tasting,  groove and shaft portion that comes in contact with nominal-overrun ice cream product that can be drawn off the bearing on the beater driveshaft.
  • Page 22 11086 end of the driveshaft. 10138 Apply the appropriate Taylor approved food safe lubricant. Figure 6-7 8. Lay the draw plate and O-ring facedown over the ejection port. Figure 6-5 5.
  • Page 23 11. Secure the cap with the clevis pin. 14. Install the two handscrews onto the studs and tighten 11090 them equally. 10138 Figure 6-11 12. Engage the drip-spout pins with the holes on the Figure 6-14 back side of the freezer door. Operating Procedures Model 104...
  • Page 24: Sanitizing

    1. Prepare 2 qt. (1.9 L) of an approved 100 ppm 12070 ® sanitizing solution (for example, Stera-Sheen Use warm water and follow the manufacturer’s specifications. 2. Open the mix inlet cover on top of the freezer. Figure 6-19 Operating Procedures Model 104...
  • Page 25: Priming

    4. Set the timer for the time required for the batch. Allow 10141 the unit to operate until the buzzer sounds and the refrigeration system automatically cycles off. 10142 Figure 6-21 Figure 6-23 5. Place the control switch in the AUTO position. Operating Procedures Model 104...
  • Page 26: Overrun

    4. Place the pint of product on the scale. Read the 13014 overrun directly off the scale. 17024 Figure 6-25 1. Use a standard overrun scale and a one-pint Figure 6-28 measuring cup. Operating Procedures Model 104...
  • Page 27: Drawing Product

    The machine should be sanitized at the beginning of each day. WARNING! Keep fingers out of fill and discharge openings. Failure to do so may result in personal injury or component damage. Operating Procedures Model 104...
  • Page 28: Disassembly

    Make  sure all brushes provided with the freezer are available for brush-cleaning. 2. Remove the seal from the driveshaft. Operating Procedures Model 104...
  • Page 29: Section 7: Operator Checklist

     The temperature of mix in the mix hopper and walk-in cooler should be below 40°F (4.4°C).  Follow your local health codes when using flavorings, fruits, or nuts in this machine. Operator Checklist Model 104...
  • Page 30 OPERATOR CHECKLIST Notes: Operator Checklist Model 104...
  • Page 31 There is improper lubrication on c. Lubricate properly. the beater drive shaft. 5. The buzzer does not a. The buzzer is malfunctioning. a. Contact service technician to replace sound when the the buzzer. - - - machine cycles off. Troubleshooting Model 104...
  • Page 32 TROUBLESHOOTING Notes: Troubleshooting Model 104...
  • Page 33 White Bristle Brush, 3” x 7” Inspect and replace if Minimum necessary. White Bristle Brush,  Inspect and 1-1/2 x 2” replace if Minimum necessary. Black Bristle Brush, 1” x 2” Inspect and replace if Minimum necessary. Parts Replacement Schedule Model 104...
  • Page 34 PARTS REPLACEMENT SCHEDULE Notes: Parts Replacement Schedule Model 104...
  • Page 35 LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or ...
  • Page 36 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 37 Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part.
  • Page 38 Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
  • Page 39 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 40 LIMITED WARRANTY ON PARTS Notes: 11-4 Limited Warranty on Parts Model 104...

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