Related Manuals for Pepperl+Fuchs OIT500-F113-B12-CB3
Summary of Contents for Pepperl+Fuchs OIT500-F113-B12-CB3
- Page 1 FACTORY AUTOMATION MANUAL OIT500-F113-B12-CB3 High-Temperature Identification System...
- Page 2 OIT500-F113-B12-CB3 With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the...
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Page 3: Table Of Contents
OIT500-F113-B12-CB3 Introduction................. 5 Content of this Document ..............5 Target Group, Personnel..............5 Symbols Used ..................6 Registered Trademarks ............... 6 Product Description ..............7 Functional Description ................ 7 Application and Areas of Use ............. 7 Displays and Operating Elements ............8 Interfaces and Connections.............. - Page 4 OIT500-F113-B12-CB3 Commissioning................. 35 Screen Layout ..................36 Menu Bar .....................37 5.2.1 File Menu ..................37 5.2.2 View Menu ..................37 5.2.3 Sensor Menu..................38 5.2.4 Image Menu ..................39 5.2.5 Administration Menu ................ 39 5.2.6 Help Menu..................40 Toolbar....................40 Result View..................42 Extended State ..................44...
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Page 5: Introduction
OIT500-F113-B12-CB3 Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: Product identification Delivery, transport, and storage ... -
Page 6: Symbols Used
OIT500-F113-B12-CB3 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. -
Page 7: Product Description
Product Description Functional Description OIT500-F113-B12-CB3 (referred to as the OIT system from now on) uses infrared lighting and evaluates special code sheets that feature code patterns. For this purpose, the OIT system is fitted with a normal lens and an internal LED board for illuminating the code sheets. The infrared lighting guarantees optimal contrasts during a read operation, so that even soiled code sheets can be reliably identified. -
Page 8: Displays And Operating Elements
OIT500-F113-B12-CB3 Product Description Displays and Operating Elements The seven LEDs mounted on the lighting unit can be used to read different information. Figure 2.2 Lighting unit of the OIT system Item Designation Function Code OK Reading successful. Flashes for approx. 5 seconds when the parameters have been applied successfully. -
Page 9: Interfaces And Connections
OIT500-F113-B12-CB3 Product Description Interfaces and Connections Figure 2.3 Connections 1. Ground connection 2. Power supply (Harting Han 8D-F plug) ® 3. Network connection (RJ45 network socket, IP65) 4. Trigger connection (4-pin M12 socket) 5. Do not use connection (reserved) Pinout for Power Supply Figure 2.4... - Page 10 OIT500-F113-B12-CB3 Product Description Pinout for Network Connection Figure 2.5 Pinout for Network Connection 1. TD+ 2. TD- 3. RD+ 4. Not used 5. Not used 6. RD- 7. Not used 8. Not used Pinout for Trigger Connection Figure 2.6 Pinout for trigger connection 1.
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Page 11: Scope Of Delivery
OIT500-F113-B12-CB3 Product Description Scope of Delivery Check the packaging and contents for damage. Check if you have received every item and if the items received are the ones you ordered. Included in delivery: OIT500-F113-B12-CB3 Mounting base (pre-assembled on the housing) ... -
Page 12: Network Cable
OIT500-F113-B12-CB3 Product Description Field-attachable M12 connectors Order designation Description Cable dia. V1-G 4-pin M12 socket, straight max. 0.75 4 ... 6 mm V1-G PG9 4-pin M12 socket, straight max. 0.75 6 ... 8 mm V1-W 4-pin M12 socket, angled max. 0.75 4 ... -
Page 13: Code Sheets
OIT500-F113-B12-CB3 Product Description 2.6.4 Code Sheets The code sheet serves as a read/write tag with a punched hole pattern for use at high temperatures. The robust code sheet is suitable for use in environments up to 500 °C and remains legible even in the case of heavy contamination. You can use CB1 code sheets and CB3 code sheets for the OIT system. - Page 14 Note! Ordering Code Sheets The CB1 code sheet can be ordered from Pepperl+Fuchs. The CB3 code sheet is still on the market, but cannot be ordered from Pepperl+Fuchs. Note! Contamination of the Code Sheet Protect the code sheet from excess dirt. The code sheet can be cleaned using aggressive or abrasive cleaning agents.
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Page 15: Mounting And Installation
OIT500-F113-B12-CB3 Mounting and Installation Mounting and Installation OIT System Overview Figure 3.1 OIT system overview The installation of the OIT system involves just a few steps. In addition to the Ethernet TCP/IP interface, the device has a trigger input for an optional trigger sensor (NBB20-L2-A2-V1 inductive sensor shown for illustrative purposes). -
Page 16: Mounting The Oit System
OIT500-F113-B12-CB3 Mounting and Installation Mounting the OIT System Warning! Danger to life due to defective mounting Errors during mounting can cause life-threatening injuries and significant property damage. Ensure the installation is performed only by sufficiently trained and qualified personnel. ... - Page 17 OIT500-F113-B12-CB3 Mounting and Installation Permissible Code Sheet Displacement for CB1 Code Sheets ΔY ΔX Working distance in Z-direction Code sheet displacement in X- and Y-direction Figure 3.4 X/Y direction for the displacement of OIC-xxxx-CB1 Code sheet. Read range Δ X ΔY...
- Page 18 OIT500-F113-B12-CB3 Mounting and Installation Permissible Reading Window Displacement for CB1 Code Sheets ΔY ΔX Reading window in the X and Y direction Code sheet displacement in the X and Y direction Figure 3.6 X/Y direction for the displacement of OIC-xxxx-CB1 code sheets...
- Page 19 OIT500-F113-B12-CB3 Mounting and Installation Permissible Code Sheet Displacement for CB3 Code Sheets ΔY ΔX Working distance in Z-direction Code sheet displacement in X- and Y-direction Figure 3.7 X/Y direction for the displacement of OIC-xxxx-CB3 Code sheet. Read range Δ X ΔY...
- Page 20 OIT500-F113-B12-CB3 Mounting and Installation Permissible Reading Window Displacement for CB3 Code Sheets ΔY ΔX Reading window in the X and Y direction Code sheet displacement in the X and Y direction Figure 3.9 X/Y direction for the displacement of OIC-xxxx-CB3 code sheets...
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Page 21: Setting The Lighting Angle
OIT500-F113-B12-CB3 Mounting and Installation 3.2.2 Setting the Lighting Angle For optimal detection of the perforated matrix, code sheets must be illuminated at a certain angle to achieve maximum contrast between the holes and the metal plate. The angle must be set manually depending on whether you use CB1 or CB3 code sheets. - Page 22 OIT500-F113-B12-CB3 Mounting and Installation 3. Use a 2.5 mm hexagon socket wrench to loosen the two hexagon socket cap head screws in the lighting unit. The screws do not need to be completely removed. Figure 3.11 Positioning on the rail (CB3) 4.
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Page 23: Mounting The Device
OIT500-F113-B12-CB3 Mounting and Installation 3.2.3 Mounting the Device The device has a preassembled mounting base with four symmetrically positioned M6 threads on the base of the housing for easier installation. The illustration below shows all the relevant housing dimensions in mm: 4xM6 Figure 3.13... - Page 24 OIT500-F113-B12-CB3 Mounting and Installation Example! In this image, the contrast between the holes and the metal is too low. If the tilt angle is too high, the light can be reflected through some holes, meaning the perforated matrix may not be...
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Page 25: Establishing An Electrical Connection
To connect a trigger sensor, proceed as follows. Plug the 4-pin M12 plug into the socket provided for this purpose on the side of the housing. You can use Pepperl+Fuchs E2/A2 sensors with electrical outputs. Creating a Network Connection For the initial commissioning of the device, connect the device directly to the PC/laptop: 1. - Page 26 OIT500-F113-B12-CB3 Mounting and Installation 4. Check the network settings for the PC/laptop as described in the next chapter. Note! Network Connection with Degree of Protection IP65 The network connection on the OIT has degree of protection IP65. To ensure the IP65 degree of protection, only use a network connector with degree of protection IP65.
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Page 27: Setting Up Windows Network Communication Between The Device And A Pc/Laptop
OIT500-F113-B12-CB3 Mounting and Installation Setting up Windows Network Communication between the Device and a PC/Laptop The OIT system is delivered with a fixed IP address (192.168.2.5). To enable communication within the network, the network settings of your PC/laptop must be synchronized with the device and may need to be adjusted. - Page 28 OIT500-F113-B12-CB3 Mounting and Installation The "MAC address" of the device And the "Firmware" Setting the IP Address of the PC The following section describes how to check the network connection settings of your Windows PC and adapt them accordingly. The illustrations in this description were created using Windows 7.
- Page 29 OIT500-F113-B12-CB3 Mounting and Installation 5. Double-click "Internet Protocol Version 4 (TCP/IPv4)." The Properties window for the TCP/IP protocol opens. 6. Select the "General" tab. 7. Select the input function "Use the following IP address." 8. Use the device's IP address that you found using the "Auto-detect function." In this example, enter the following IP address and subnet mask: IP address: 172.24.55.90...
- Page 30 OIT500-F113-B12-CB3 Mounting and Installation 9. Click OK, and click Cancel in the next dialog. This completes the network configuration so that the device can be used. Note! Changes to the network settings of the PC/laptop require advanced user rights. If necessary, consult with your administrator.
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Page 31: Connecting The Oit System With Vision Configurator
OIT500-F113-B12-CB3 Mounting and Installation Connecting the OIT System with Vision Configurator Establishing a Connection 1. Start the Vision Configurator software. 2. Enter your user name and password. 3. Double-click on the device type OIT (1). Figure 3.16 Selecting the device... - Page 32 OIT500-F113-B12-CB3 Mounting and Installation 4. Click the Connect button (1). Figure 3.17 Connecting The connection to the device is established and the application screen opens. Note! In some cases, the IP address of the device may not be applied automatically. In this case, you must enter the device's IP address in the input field (2) manually and click the Connect button (1) again.
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Page 33: Parameterization
OIT500-F113-B12-CB3 Parameterization Parameterization The factory default parameters are stored in the OIT memory. You can adjust the parameters using the Vision Configurator software or the control panel. Configuration Parameters Configuration ID Parameter ID Value Description System EnableResultPort Activates TCP/IP result output... - Page 34 OIT500-F113-B12-CB3 Parameterization Configuration ID Parameter ID Value Description Decoder XStart 0 – 751 X coordinate of the decoder frame in which the OIT attempts to read a perforated matrix YStart 0 – 479 Y coordinate of the decoder frame in which the OIT attempts to read a...
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Page 35: Commissioning
OIT500-F113-B12-CB3 Commissioning Commissioning The OIT system is commissioned and configured using the Vision Configurator software. Introduction to the Vision Configurator Operating Software The Vision Configurator software has a user-friendly interface that makes it easy to operate the sensor. Standard functions include connecting to the sensor, configuring the operating parameters, saving data sets, displaying data, and diagnosing faults. -
Page 36: Screen Layout
OIT500-F113-B12-CB3 Commissioning Screen Layout The application screen opens after you log in. Note! The individual functions are dependent on the selected user role. Figure 5.1 Application screen 1. The Result View displays the read images and offers basic editing tools. If the Show re- sults option is enabled, additional information, such as the required decoding time, is dis- played. -
Page 37: Menu Bar
OIT500-F113-B12-CB3 Commissioning Menu Bar The menu bar contains a list of menu items. The functionality depends on the type of sensor that is connected and the permissions of the user logged in. Figure 5.2 Menu Bar 5.2.1 File Menu Figure 5.3... -
Page 38: Sensor Menu
OIT500-F113-B12-CB3 Commissioning 5.2.3 Sensor Menu Figure 5.5 Sensor menu Load settings Loads the saved settings from the sensor Save settings Saves the settings to the sensor Change network Change the network settings. The settings window allows you to settings set the IP address, subnet mask, gateway address, and DHCP Make firmware update Performs firmware updates. -
Page 39: Image Menu
OIT500-F113-B12-CB3 Commissioning 5.2.4 Image Menu Figure 5.6 Image menu Load imagefile Loads the image file Open image folder Opens the folder in which images are currently saved Save image Saves the image currently displayed on the PC Copy image to clipboard Loads an image file to the clipboard... -
Page 40: Help Menu
OIT500-F113-B12-CB3 Commissioning 5.2.6 Help Menu Figure 5.8 Help menu Info Displays information about Vision Configurator. Table 5.6 Help menu Toolbar The toolbar contains various functions. Disconnects the connection between Vision Configurator and OIT. Opens locally-saved settings. Saves settings locally. Reads the current settings from the OIT. - Page 41 OIT500-F113-B12-CB3 Commissioning Sends the last image for image A to Vision Configurator. Sends the last image for image B to Vision Configurator.
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Page 42: Result View
OIT500-F113-B12-CB3 Commissioning Result View The Result View provides different options for displaying captured images. The Show image and Show results check boxes can be used to activate and deactivate the image display and result display. Figure 5.9 Image display (left) and result display (right) Clicking the right mouse button or the context menu button calls up the following context menu: Figure 5.10... - Page 43 OIT500-F113-B12-CB3 Commissioning Figure 5.11 Tool bar in the image display Magnifier + Zooms into the image Magnifier - Zooms out of the image Fit to window Fits the image to the window Original size Displays the image in its original size...
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Page 44: Extended State
OIT500-F113-B12-CB3 Commissioning Extended State The Extended State tab contains two sections. Warning messages are displayed in the upper section of the window and the status is displayed in the lower section. To enable subsequent evaluation of the warning and status messages, image captures must be set to single image mode. - Page 45 OIT500-F113-B12-CB3 Commissioning The warning message is signaled via the respective status icon. As soon as an error occurs, the status indicator changes from gray to red (1). The warning message is linked to a weak reading, i.e., a warning message with a red status indicator is displayed at the same time as a weak message (weak counter increases by one).
- Page 46 OIT500-F113-B12-CB3 Commissioning Status Message Status message Description 0x01 No hole structures found 0x02 Not enough hole structures, first loop 0x03 Not enough hole structures, second loop 0x04 No corner marks found, check 1 0x05 Decoding not possible, check 1 0x06...
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Page 47: Configuration Window
OIT500-F113-B12-CB3 Commissioning Configuration window Various parameters are specified in the configuration window. The individual parameters depend on the current authorization level and are, therefore, not always all visible. Some features are available in different variants only. Depending on the parameters set, some fields will be grayed out. - Page 48 OIT500-F113-B12-CB3 Commissioning Transfer Image transfer active Activates image transfer to Vision Configurator Transfer images Determines which images are to be transferred to Vision Configurator All images: All images Error images: Images from failed readings Good images: Images from successful readings ...
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Page 49: Camera Tab
OIT500-F113-B12-CB3 Commissioning 5.6.2 Camera Tab Common Menu Item Figure 5.16 Camera tab, Common menu item Exposure Settings Exposure time Exposure time setting in µs Min. = 10 µs, max. = 20,000 s Gain Gain setting Min. = 0, max. = 255... -
Page 50: Control Tab
OIT500-F113-B12-CB3 Commissioning 5.6.3 Control Tab Setup Menu Item Figure 5.17 Control tab, Setup menu item Trigger Trigger edge Negative edge: The falling edge activates a trigger Positive edge: The rising edge activates a trigger Trigger release active The following function is optional: When enabled, a signal at the trigger input will only trigger a read attempt if the OIT has a high signal at a trigger release input. -
Page 51: Decoder Tab
OIT500-F113-B12-CB3 Commissioning 5.6.4 Decoder Tab Figure 5.18 Decoder tab, Global menu item Window Location X start X coordinate of the decoder frame in which the OIT attempts to read a perforated matrix Y start Y coordinate of the decoder frame in which the OIT attempts to read a... - Page 52 OIT500-F113-B12-CB3 Commissioning Alternatively, you can use your mouse in the Result View to expand, minimize, or move the decoder frame in which the OIT is attempting to read a perforated matrix. Figure 5.19 Decoder frame in Result View CB3 plate Menu Item Figure 5.20...
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Page 53: View Tab
OIT500-F113-B12-CB3 Commissioning CB1 plate Menu Item Figure 5.21 Decoder tab, CB1 plate menu item Settings Plate type Setting for the perforated matrix of the CB1 code sheet 6x6 matrix: 6x6 perforated matrix 6x6 matrix mirrored: 6x6 perforated matrix, mirrored ... -
Page 54: Device Data
OIT500-F113-B12-CB3 Commissioning Example! The Show clusters option allows you to determine which holes in the code sheet have been detected correctly. Using this information, you can adjust the lighting or the code sheets, for example, until all the holes are detected correctly. -
Page 55: Device Output
OIT500-F113-B12-CB3 Commissioning Device Output This area displays an overview of the communication between Vision Configurator and the OIT system. Figure 5.25 Device output There are two buttons in the area at the bottom. Save output Saves the Sensor Output area in a text file. -
Page 56: Communicating With The Oit System
OIT500-F113-B12-CB3 Communicating with the OIT System Communicating with the OIT System The following sections point out the different ways to communicate with the OIT system. Of note is the Easy Mode option, since this version requires the least prior knowledge. - Page 57 OIT500-F113-B12-CB3 Communicating with the OIT System Example! Below is a sample program for integrating and triggering the sensor: class Program static void Main(string[] args) PF.Foundation.VsxFactory.PFVsxFactoryVCCustom sensor; sensor = new PF.Foundation.VsxFactory.PFVsxFactoryVCCustom(); sensor.Connect("192.168.2.3", 50005); sensor.SetSpecificSingleParameter("Command", "TriggerStart", "1"); System.Threading.Thread.Sleep(1000); sensor.Disconnect(); General The library is used to support the creation of a graphic user interface for sensors that use the VSX protocol.
- Page 58 OIT500-F113-B12-CB3 Communicating with the OIT System Library Functions bool Connect(string ip,int port) ip: IP of the connected sensor port: Port of the connected sensor Response: False if the connection could not be created, otherwise true Opens a connection to a sensor with the IP and port specified.
- Page 59 OIT500-F113-B12-CB3 Communicating with the OIT System configId: Configuration ID of a parameter parameterId: Parameter ID of a parameter newValue: New value for the parameter Sets the value for a parameter to newValue; version, configId, and parameterId can be taken from the table in this case.
- Page 60 OIT500-F113-B12-CB3 Communicating with the OIT System bool SetAllParameters(string filename) Loads a parameter set from the specified file and sends the parameters to the sensor. After the sensor has acknowledged receipt of the parameter set, a ParameterDataReceived event with modifier = NONE is triggered. If the data set cannot be loaded correctly, an InternalError event with ErrorType = LOAD_FILE_ERROR is triggered.
- Page 61 OIT500-F113-B12-CB3 Communicating with the OIT System This is triggered when any data is received from the sensor. Details of the sensor type, its firmware version, and its MAC ID are transmitted. event DisconnectReceived(string errorMessage) This is triggered if the connection is not disconnected with Disconnect. getrennt wurde.
- Page 62 OIT500-F113-B12-CB3 Communicating with the OIT System This is triggered when an internal error has occurred. This happens in the following cases: When calling GetSingleParameter (ErrorType = PARAMETER_NOT_FOUND) if the required parameter has not been found in the internal list When calling SetSingleParameter (ErrorType = ...
- Page 63 OIT500-F113-B12-CB3 Communicating with the OIT System Result Data Event Parameter ID Value Description Trigger TimeTotal Total time between the trigger and the end of the decoding TimeCapture Image capture time TimeDecode Decoding time ResDecode String Decoding result CounterGood Number of successful read operations...
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Page 64: Tcp/Ip Communication With Easy Mode
OIT500-F113-B12-CB3 Communicating with the OIT System TCP/IP Communication with Easy Mode The TCP/IP protocol enables communication between the PLC and OIT system. For communication in Easy Mode, the host system connects to the OIT system via port address: 50100. The OIT system initially waits for a trigger signal when starting communication in Easy Mode. - Page 65 OIT500-F113-B12-CB3 Communicating with the OIT System Read Result Telegram Byte 0 Start character #(23 hex) Byte 1–4 Last evaluation time, data in ms Byte 5–8 Number of good readings Byte 9–12 Number of bad readings Byte 13–16 Number of suppressed duplicate readings...
- Page 66 OIT500-F113-B12-CB3 Communicating with the OIT System Status Table for Bytes 27–30 Byte Group description Subgroup description Bit 0 Bit 5 Function could not Decoder not active be started or is not running Bit 0 OIT warnings Camera image too bright...
- Page 67 OIT500-F113-B12-CB3 Communicating with the OIT System Calculating the Checksum The individual bytes of the data telegram (byte 0 to byte 30) are calculated with the XOR function. The resulting value is then transmitted as a checksum. The receiver of this data telegram can also calculate a checksum using the data and compare this checksum with the checksum transmitted by the sender.
- Page 68 OIT500-F113-B12-CB3 Troubleshooting Troubleshooting Note! Do not repair, modify, or manipulate the device. If there is a defect, the device must be repaired by Pepperl+Fuchs. Fault Repair Fault Possible cause Remedy Communication with Vision The IP address is configured The factory default IP address Configurator is not possible incorrectly.
- Page 69 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / DOCT-4809D Copyright PEPPERL+FUCHS • Printed in Germany 03/2019...