Dake Euromatic 370 S Instructions Manual
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Dake Euromatic 370 S Instructions Manual

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MODEL: ________________________________________
SERIAL NUMBER: ________________________________
DATE PURCHASED: ______________________________
370 S 370 S L 370 PP 370 PP L
INSTRUCTIONS
SECTION I – Text
MODELS
Euromatic 370 S
Euromatic 370 S-L
Euromatic 370 PP
Euromatic 370 PP-L
724 Robbins Road
Grand Haven, Michigan 49417
616-842-7110
Phone 800-937-3253
616-842-0859
Fax 800-846-3253
Web:
www.dakecorp.com
E-mail :
customerservice@dakecorp.com
technicalsupport@dakecorp.com
1

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  • Page 1: Section I - Text

    INSTRUCTIONS SECTION I – Text MODELS Euromatic 370 S Euromatic 370 S-L Euromatic 370 PP Euromatic 370 PP-L 724 Robbins Road MODEL: ________________________________________ Grand Haven, Michigan 49417 616-842-7110 Phone 800-937-3253 616-842-0859 Fax 800-846-3253 SERIAL NUMBER: ________________________________ Web: www.dakecorp.com E-mail : customerservice@dakecorp.com...
  • Page 2 440-volt power directly to this machine. The use of a step down transformer, Must be used with this machine. Failure to do so may affect warranty. Call Dake if a transformer is needed 1-800-937-3253 370 S 370 S L 370 PP 370 PP L...

  • Page 3: Technical Data

    EUROMATIC 370 PP AUTOMATIC & SEMI-AUTOMATIC Specifications and Capacities TECHNICAL DATA Unpacking and Installation UNPACKING THE MACHINE LIFTING THE MACHINE BLADE INSTALLATION 9-10 Getting to Know the Control Panel THE CONTROL PANEL FOR S MODEL THE CONTROL PANEL FOR PP MODEL Blade Selection, Speeds and Feeds BLADE SELLECTION FOR FERROUS HOW TO USE YOUR SAW PITCH CALCULATOR...

  • Page 4: Machine Weight

    Blade Specifications Unit Value Max. Blade Diameter Mm/inches 370mm/14.5 Inches Min. Blade Diameter Mm/inches 300mm/12 inches Max. Blade Thickness HSS (STANDARD) Mm/inches 3.5MM/.137 inch Min. Blade Thickness HSS (usable range) Mm/inches 2mm/.098 inches Blade Arbor Hole Mm/inches 32mm/1.25 inches Drive Pin Spacing Mm/inches 2/10/63mm/.078/.393/2.48 inches Cutting Speeds...
  • Page 5 Technical Data Non-Ferrous head Blade Specifications Unit Value Max. Blade Diameter Mm/inches 370mm/14.5 Inches Min. Blade Diameter Mm/inches 300mm/12 inches Blade Type Mm/inches Carbide Blade Arbor Hole Mm/inches 32mm Cutting Speeds 2 Speeds (standard) 1500 RPM/ 3000RPM Head Decent Max. Head Stroke Mm/inches 228.6mm/9 inches Head Down stroke...

  • Page 6: Unpacking And Installation

    UNPACKING AND INSTALLATION Unpacking A: Remove box or shrink wrap. Carefully inspect the machine for any physical damage. If damage is noted, notify the truck line at once. They may require an inspection and a claim to be filed. B: Remove the metal banding that holds the machine to the skid. WARNING!!!!! The banding can be sharp and cause injury.

  • Page 7: Installation Of The Blade

    They may have come loose in shipping. If you have any questions please call Dake or consult your electrician. D: Locate the air regulator on the rear of the vertical column. With a quick disconnect or hard plumb air to the regulator.
  • Page 8 WARNING!!!!! Before performing the following operations, the electrical supply must be LOCKED OUT. NEVER ATTEMPT TO CUT STEEL OR FERROUS MATERIALS WITH THE NON-FERROUS HEAD INSTALLED. IT MAY CAUSE SERIOUS INJURY, OR FIRE! CAUTION!!!! USE CARE, CARBIDE TIPS ARE SHARP. BLADE INSTALLATION A: Clean spindle and flange faces, so there are no chips on the faces.
  • Page 9 370 S 370 S L 370 PP 370 PP L...
  • Page 10 Actual control panel layout may vari 370 S 370 S L 370 PP 370 PP L...
  • Page 11 Different blade types There are many different grinds that can be put on a blade. A special grind may work for you. Call Dake for information on these blades. Special coated blades are also available, such as cobalt. These blades can increase blade life considerably on certain applications.
  • Page 12 Spindle speeds The larger or harder the material the slower the speed. The thinner or softer the material the faster the spindle speed. Example: 3" Solid cold rolled 25 RPM 2" Solid stainless 25 RPM 2" X 1/8" wall tubing 50 RPM 2"...
  • Page 13 BLADE SELECTION FOR NON-FERROUS HEAD Proper Blade Selection 370 Non-Ferrous Same rules apply as with the ferrous head in selecting the "Right Blade for the Material". The larger the part the more coarse teeth. The smaller or thinner the part, the more fine the teeth. An improper blade will sacrifice the cut safety and blade life Although the selection of teeth configurations, are more limited with carbide, here is a brief description of blade recommendations for certain size materials.
  • Page 14 Different blade types There are many different grinds for carbide. Positive pitch and negative pitch. You may select a positive pitch blade for more aggressive cutting. A negative pitch for the more thin material. Also, different thicknesses for the blade are available. The same rule applies here as for the Ferrous head, that high speed steel blade are available for the non-ferrous cutting head.
  • Page 15 SETTING THE HEAD PARAMETERS Warning!!!!! Never depress the limit switches with your finger. Your finger could be crushed or amputated between the limit switch and cam block. Setting the head parameters This is quite simple and very dependable method of reducing “dead air” cutting. The above graphic illustrates the four basic parts of the head positioning system.

  • Page 16: Vise Adjustments

    feed flow control valve to stop the head just above the material. Never have the blade adjusted closer than ½” to the material to allow proper clearance. 5. After stopping the head, loosen the upper head setting cam. (the cam block on the bottom) Now raise this cam up to where it just touches the limit switch without depressing the limit switch button.
  • Page 17 The air pressure can also be reduced by turning the main incoming air regulator down. Turning this down will also slow the operation of the machine. WARNING!!!!! BE SURE CAM IS TIGHT; DAMAGE TO THE MACHINE AND/OR PERSONAL INJURY MAY OCCUR Warning!!!!! Never depress the limit switches with your finger.
  • Page 18 Loosen this handle and position it in an upwards position so it will not hit the casting while you rotate the head. With the handle loose turn the cutting head, using the rotation handle, to the angle needed, and lock down tightly when the angle is set.
  • Page 19 This adjustment is necessary when ever a different blade size is used on the machine. With a different blade size the center line of the blade will change. By adjusting this rear vise you may also achieve a more or less aggressive cut position. NOTE: When ever the rear vise is moved the feeder vise must also be adjusted, on the 370 PP VERTICAL HOLD DOWN VISE EUROMATIC 370 PP...

  • Page 20: Adjusting The Regulator

    WARNING!!!!! DO NOT LET THE FEEDER VISE HIT THE VERTICAL HOLD DOWN DURING THE FEED CYCLE, THIS MAY CAUSE EXTENSIVE DAMAGE TO THE VERTICAL HOLD DOWN. ALWAYS CENTER THE HOLD DOWN FOOT IN-BETWEEN THE FEEDER VISE JAWS HEAD DOWN FEED REGULATOR EUROMATIC 370 PP Your 370 PP may be equipped with the head feed regulator feature.

  • Page 21: Control Functions

    SETTING THE BLADE PROTECTOR PARAMETERS 370PP CONTROL FUNCTIONS A. This scale shows the actual amps being drawn by the motor, during operation via LEDS. B. This scale allows you to program shut off amps. Wet approx. 2 amps higher than the freewheeling amps. (amp draw while machine is running, but not cutting) C.
  • Page 22 On occasion you may need to recalibrate your blade protection device. Common problems that may create the need for recalibration may be. A: Low incoming voltage. When your incoming voltage is below the specified machine voltage, your amps being consumed by the machine will increase. This will not effect the operation of the machine, but it may cause the blade protection device to activate premature.
  • Page 23 Warning!!!! The feeder vise must be placed in the forward position (This switch is located on the far right hand side of the lower control panel) Loosen the lock handle located by the bearing support. See Figure 1 below. Turning the feeder vise hand wheel in a counter clockwise direction, “dead head” the feeder vise against the screws end limit. The digital counter can now be set at zero with the feeder vise “dead headed”...
  • Page 24 Most automatic machines on the market today offer multiple strokes indexing for longer piece part cutting. These multiple indexing features normally allow the indexing up to 9 individual strokes. The Dake Euromatic optional multiple indexing, is a simple electronic push button with analog programming, with function LED, to let the operator see where the machine is at, during the feed cycle.
  • Page 25 PROGRAMMING FOR MULTIPLE INDEXING A: Three things that must be determined before programming for multiple indexing. 1. Length of cut needed. How many equal strokes must be carried out to achieve this length Example: The length of cut needed is 42.75”. We know a single maximum feed index is 20”. The length we need will require us to index the piece 3 times.
  • Page 26 G: On the piece counter, clear out the previous number that has been cut. Press the lower centered button to clear this number out. See graphic A this page. H: Enter into the counter the number of parts you need to cut. (If you run out of stock before this amount has been met, the machine will shut off) See figure B I: Example: Clear counter.
  • Page 27 G: Always have your blade sharpened by a qualified professional. A cheap regrind will not give you good results. If you need a blade resharpend and do not know of a reputable business, contact Dake. We will be happy to refer you to someone.
  • Page 28 These are only examples of different types of fixtures, Dake does not manufacture these. 370 S 370 S L 370 PP 370 PP L...
  • Page 29 HEAD CHANGE INSTRUCTIONS (Initial set-up and adjustments) If you have purchased the optional ferrous or non-ferrous cutting head for your machine, there may be a few modifications needed for your machine. These modifications should be needed only once, during your initial set up. GUARD MODIFICATION If your machine was purchased as a ferrous machine, your Plexiglas guard will need to be relocated.
  • Page 30 system for the non-ferrous head, using a ferrous cover plate. This plate will need to be modified, adding a discharge tube connection. (Ref 2) WARNING!!!!! ONLY A SLING APPROVED BY OSHA AND THAT IS RATED FOR THIS WEIGHT SHOULD BE USED. C.
  • Page 31 certain amount of jerking without the cylinder connected, this is normal. If the head jerks excessively future adjustments will be needed. Note: If cylinder piston restricts your from moving the head the full length of the column, remove the bottom air line from the cylinder, using compressed air, blow into the fitting and the piston will retract.
  • Page 32 370 S 370 S L 370 PP 370 PP L...
  • Page 33 370 S 370 S L 370 PP 370 PP L...

  • Page 34: Maintenance Schedule

    EUROMATIC 370 PP / S MAINTENANCE SCHEDULE FERROUS HEAD 370PP /S A: Gear box. Maintain safe level of oil. Oil should be visible through sight glass on the right side of the gear box when machine is running. Note: Oil will appear foamy during operation. When running at high speed oil may weep from filler cap.

  • Page 35: Belt Tension Adjustment

    Gear Box- 80 / 90 Gear Oil Way Oiler-Light Weight Way Oil Air Oiler - Tool Oil Clean DRO Strip-Clean Dry Rag EUROMATIC 370 PP / S MAINTENANCE SCHEDULE NON-FERROUS HEAD 370PP/S A Gear boxThe gear box does not require any oil. The horizontal spindle shaft has zerk fittings provided for lubrication.
  • Page 36 Vise Gib Adjustment 370 PP / S check as needed Way Oiler 370 PP / S 2 pumps check / add DRO Magnetic Strip 370 PP wipe / clean DRO Reader Adjustment 370 PP check / set if needed Lube Types Head Feed Cylinder.-DTE 24 Hydraulic Oil Spindle Grease -Hi Temp.

  • Page 37: Section Ii - Electrical Diagrams

    12/15/2003 DAKE COLDSAWS INSTRUCTION MANUAL AND PARTS LIST SECTION II – Electrical Diagrams FOR MODELS 370 S 370 S-L 370 PP 370 PP-L MODEL: ________________________________________ SERIAL NUMBER: ________________________________ DATE PURCHASED: ______________________________ OMP Manual...
  • Page 38 ALIMENTAZIONE [230V 60Hz] [230V 60Hz] POWER SUPPLY POWER SUPPLY...
  • Page 39 ILLUMINAZIONE LAMA POWER SUPPLY...
  • Page 40 MORSA 24VAC LAMA IN MOTO 24VAC LAMPEGGIATORE EMERGENCIES...
  • Page 41 START CICLO MEMORIA DISCESA EV DISCESA START PULSANTE CICLO TESTA TESTA ELECTROMECHANICALCIRCUIT...
  • Page 42 AVANZAMENTO EV CARRO RITORNO RITARDO EV CHIUSURA RITARDO MEMORIA RELE TESTA CARRO AVANTI CARRO RITORNO CARRO PINZA CHIUSURA PINZA RIPETITORE BASSA ELECTROMECHANICAL CIRCUIT...
  • Page 43 KA10 KA11 KA11 CHIUSURA MORSA RITORNO CARRO MEMORIA APERTURA MORSA MEMORIA APERTURA MORSA RITORNO CARRO KA11 MEMORIA APERTURA MORSA DISCESA TESTA RITORNO CARRO RT4 MAGGIORE DI RT3 RELE APPOGGIO EV APERTURA MEMORIA RITARDO PINZA MORSA APERTURA MORSA APERTURA MORSA ELECTROMECHANICAL CIRCUIT...
  • Page 44 9 11 5 10 LC4HR424ACJ RITORNO CARRO COUNTER...
  • Page 45 TERMINAL...
  • Page 46 Board Item Type Description Manufacturer 2.100.110.061 PIECE COUNTER TYPE BVa15.11 24 VAC 50/60HZ 119mA KUBLER GMBH 2020074 5450124 10X3 UR FUSE Wimex 1421004 CH10 GG 4A FUSIBILE 10,3X38MM IT AL WEBER 5450121 10X1 UR FUSE HOLDER 1P Wimex 1421002 CH10 GG 2A FUSE10,3X38MM IT AL WEBER Luminous signaling 7760056101...
  • Page 47 Board Item Type Description Manufacturer 1608510000 Modular passage terminal ZOU 2.5 Weidmuller 1632050000 Modular passage terminal ZOU 4 Weidmuller 1632080000 Modular terminal conductor protection ZPE 4 Weidmuller 1608640000 Modular terminal conductor protection ZPE 2.5 Weidmuller Board Type Description Manufacturer Item L C 4HR42 4A C J DIGITAL PULSE COUNTER 4 DIGITS RELAY OUTPUT Panasonic...

  • Page 48: Section Iii - Parts List

    10/2/2019 DAKE COLDSAWS INSTRUCTION MANUAL AND PARTS LIST SECTION III – Parts List FOR MODELS 370 S 370 S-L 370 PP 370 PP-L MODEL: ________________________________________ SERIAL NUMBER: ________________________________ DATE PURCHASED: ______________________________ Euromatic 370...
  • Page 49 10/2/2019 Head Cylinder Unit (Ref .005) Euromatic 370...
  • Page 50 10/2/2019 Head Cylinder Unit (Ref .005) Pos. Number Part No. Description Specification Gasket TDUO 80 (CORTECO) *102 Cylinder Head Tank Head Plug ¼ gas Gasket – 2 pieces 11558 OR 4212 300273 Transparent Pipe Tank Bottom Pipe 80-86 Chromium Plated Rod Gasket NI 150/22 Gasket –...
  • Page 51 10/2/2019 Bedplate Unit (Ref .008) Euromatic 370...
  • Page 52 10/2/2019 Bedplate Unit (Ref .008) Pos. Number Part No. Description Specification Head Piston Screw Washer Column Screw Left Guide Bush Right Guide 300211 Limit Switch Screw Screw Screw Feather Screw Blade Blade – Right Hand 300201 78824 Screw, Socket Head Cap M12 X 1.75 X 110mm Long Base Bedplate...
  • Page 53 10/2/2019 Head Unit (Ref .002) Euromatic 370...
  • Page 54 10/2/2019 Head Unit (Ref .002) Pos. Pos. Part No. Description Part No. Description 300117 Motor 220 volt Oiler Screw Head Rotation Lever Stopping Block Lever Handle 301336 Washer 300159 Screw Head Ring 300197 Gib (300197) Screw 300161 Screw 300258 Nut (300706 will work also) 300162 Screw 300239...
  • Page 55 10/2/2019 Vise Unit (Ref .004) Euromatic 370...
  • Page 56 10/2/2019 Vise Unit (Ref .004) Pos. Number Part No. Description Specification Screw Grub 300194 Right Jaw Holder Jaw – 370S & 370S-L 190mmx68mm – 130mm between bolt holes 300876 Jaw – 370PP & 370PP-L 105mmx68mm – 40mm between bolt holes 300898 80521 Screw...
  • Page 57 10/2/2019 Group Feeder P-R Euromatic 370...
  • Page 58 10/2/2019 Group Feeder P-R Pos. Number Part No. Description Specification 301332 Piston Gasket Piston Proof-Gasket Gasket Air-Proof Gasket Micro Presence Bar Micro Stop Cart – Back Micro Stop Cart – Back – Limit Switch 300211 Micro Stop Blocket Advancement Screw Screw Staff Chromate Support Feeding Staff Chromate Support Feeding...
  • Page 59 10/2/2019 Group Alimentador P-P (Ref 014b) Alimentador (Ref 014b) Euromatic 370...
  • Page 60 10/2/2019 Part Part Pos. Description Pos. Description Rear support Hydraulic Cylinder (505 stroke) 301527 Load support Medium nut & washer Pneumatic cylinder pin Sealing Chromate rod Head piston cylinder (small) TPN screw support Head piston cylinder (large) Square screw holder pushing micro Sealing Cylinder extension Dust scratching ring...
  • Page 61 10/2/2019 Euromatic – Head Unit Type L NON FERROUS HEAD Pos. Pos. Part No. Description Part No. Description Motor – 220 volt 300117 300423 Blade Shaft Spacer Spacer Cover Plate 79931 Cog Pulley (Upper) 300426 Bearing Washer 300706 Gasket Bolt 301312 Flange 300355...
  • Page 62 10/2/2019 Pos. Number Part No. Description Specification 300210 Transformer, Dual Voltage 150VA 77526 Fuse, 15 amp Buss FNQ-15 77523 Fuse 2 amp Fuse Holder – Swing Out 300203 300603 Relay, Overload #LR2D1321 301824 Overload holder 300213 Coil, Inductive Pick-up for blade protection units 300208 Timer, Dwell TH24...
  • Page 63 10/2/2019 Actual control panel layout may vari Pos. Number Part No. Description Specification 300215 Flow Control, Head Valve & Knob Pushbutton “Start” – for start cycle 300205 300219 Yellow Lens 300206 Power Switch, Main With Lockout Cycle Selector Switch – Mode or feeder vise loc. 300233 300204 Lock Out Switch with Key...
  • Page 64 10/2/2019 ITEMS NOT SHOWN Pos. Number Part No. Description Specification 300212 Hood, Limit Switch Hood – Euromatic 370S 300277 300356 Air Feed Regulator 79914 4-way valve 300199 Cylinder Head Lift old style for steel frame hoods Cyliner head lift new style, new style requires 300445 eyelets 300446 716697...

This manual is also suitable for:

Euromatic 370 s-lEuromatic 370 ppEuromatic 370 pp-l

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