Dake CUT 250 COLD SAW Manual
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Dake CUT 250 COLD SAW Manual

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CUT 250 COLD SAW
MANUAL FOR 250 COLD SAW
MODEL
:
:
________________________________________
SERIAL NUMBER:
________________________________
DATE PURCHASED:
7/13/05
______________________________
DAKE Division of JSJ
724 Robbins Road
Grand Haven, Michigan 49417
616-842-7110 Phone 800-937-3253
616-842-0859 Fax 800-846-3253
Web:
www.dakecorp.com
Email:
customerservice@dakecorp.com
technicalsupport@dakecorp.com
1

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Summary of Contents for Dake CUT 250 COLD SAW

  • Page 1 CUT 250 COLD SAW MANUAL FOR 250 COLD SAW DAKE Division of JSJ MODEL 724 Robbins Road ________________________________________ Grand Haven, Michigan 49417 SERIAL NUMBER: ________________________________ 616-842-7110 Phone 800-937-3253 616-842-0859 Fax 800-846-3253 DATE PURCHASED: ______________________________ Web: www.dakecorp.com 7/13/05 Email: customerservice@dakecorp.com technicalsupport@dakecorp.com...

  • Page 2: Accident Prevention Regulations

    CUT 250 COLD SAW Accident prevention Regulations -This machine has been built to comply with national accident prevention regulations. Improper use and/or tampering with the safety devices will relieve the manufacturer of all responsibility. -Check that the voltage indicated on the plate, normally fixed to the machine motor is the same as the line voltage.

  • Page 3: Electrical Equipment

    CUT 250 COLD SAW Location of safety Covers -Grey metal shield covering the blade. -Blue plastic shield covering the blade. -Black plastic cover, covering the electrical supply box. Electrical equipment -According to European Standard “CENELEC EN 60 204-1” which simulates modifications,...

  • Page 4: Cutting Capacity

    CUT 250 COLD SAW -Before carrying out any repairs on the machine, consult the distributor or DAKE. Cutting capacity CUTTING CAPACITY 1 1/8 2 3/4 2 1/2 3½ X 1 3/4 2 3/8 2 1/8 2 ½ X 2 -Single Phase, single speed electric motor...

  • Page 5: Assembling The Pedestal

    CUT 250 COLD SAW -When you receive your machine it will be wrapped in plastic (see illustration 3). -Remove the plastic and set pedestal to the side. -Remove wooden walls from the crate. -There are two bolts securing the machine to the crate, remove these two bolts.
  • Page 6 CUT 250 COLD SAW 13mm x 40mm bolt 10mm x 16mm bolt 31mm 12mm washer washer 10mm nut 23mm washer 13mm nut Illustration 7 -Place both large pieces of the pedestal next to each other like in Illustration 4 on page 5.

  • Page 7: Transporting And Handling

    CUT 250 COLD SAW Hole on rear of pedestal Holes on front of pedestal Illustration 10 Illustration 11 -When you finish assembling the pedestal it will look like Illustration 12. Illustration 12 Transporting and handling -When you receive your machine use a forklift to transport the machine.
  • Page 8 CUT 250 COLD SAW -When lifting the machine use a sling. How to mount your Cold Saw on the pedestal -Place the machine on the pedestal so that the front of the machine is facing the front of the pedestal (see illustration 14).

  • Page 9: How To Assemble The Machine

    CUT 250 COLD SAW Front Rear mounting mounting hole hole Illustration 16 How to assemble the machine -The following parts will be with your machine upon receiving: handle and a stock stop (see photo on page 9). Stock stop Handle...

  • Page 10: Anchoring The Machine

    CUT 250 COLD SAW -Remove the shipping bolt (see illustration 18) and screw the handle in the hole. There is a white plug that comes out of the handle, plug this into its receptacle located on the side of the electrical box (see illustration 19).
  • Page 11 CUT 250 COLD SAW -Before connecting the machine to the main power, make sure that your installation has a disconnect box. -The machine is not provided with an electrical plug, the customer must provide a suitable plug for the machine. See diagram below for wire connection.

  • Page 12: Changing The Blade

    CUT 250 COLD SAW Off position ON position -Be sure that the blade is rotating in the correct direction indicated (the blade will rotate clock wise, be sure the blade is on correctly, also see changing the blade page 12) and check to make sure the coolant is on.

  • Page 13: Routine Maintenance

    CUT 250 COLD SAW -Always wear gloves when handling the cutting blade or any sharp object. -Use the 10mm Allen wrench to remove the blade bolt (see illustration 20), this is a left hand thread; turn it clockwise to loosen the bolt. Slip off the bolt and the flange that holds the blade on.

  • Page 14: Weekly Maintenance

    CUT 250 COLD SAW Weekly maintenance -Remove metal shavings from the coolant tank -Clean and grease the screw and the sliding guide of the vice. -Clean the blade housing -Sharpen the blade Monthly maintenance -Check tightness of the screws on the motor, the pump, the jaws and safety guard -Check that the safety shield is not broken -Grease the head hinge pin.

  • Page 15: Troubleshooting

    CUT 250 COLD SAW Choosing a blade First of all, the pitch of the teeth must be chosen, suitable for the material to be cut, according to this criteria: -Parts with a thin and/or variable section such as profiles, pipes and plate, need fine toothing, so that the number of teeth used simultaneously cut.

  • Page 16: Noise Test

    CUT 250 COLD SAW Noise test In accordance with point 1.7.4f of the Machines Directive EEC 89/392 -The microphone was located close to the operator’s head at medium height. -The equivalent continuous acoustic pressure level was 77,6dB (A). -The maximum level of the weighted instantaneous acoustic pressure C was always less than 130 NOTE: With the machine operating, the noise level will vary according to the different materials being processed.
  • Page 17 CUT 250 COLD SAW HEAD LEVER AF190052 HAND GRIP 44600001 ANELLOSM 30-40-7 86001049 KEY UNI 8X7 6604 82502082 BLADE SHAFT AF190006 BLADE SHAFT FLANGE PINS AFC10013 BLADE SHAFT FLANGE AF19B006 BLADE BOLT M12X30 LEFT HAND S1110136 THREADS FIXED BLADE GUARD...
  • Page 18 NO NUMBER BOX GASKET D80E0306 ELECTRIC CONPONENT BOX 1PH 68240000 WARNING LIGHT 70651000 Capacitor 302020 If you would like to order parts please contact: DAKE 724 ROBBINS ROAD, GRAND HAVEN, MI 49417 Phone: 800-937-3253 Web: www.dakecorp.com EMAIL: customersupport@dakecorp.com technicalsupport@dakecop.com 7/13/05...
  • Page 19 CUT 250 COLD SAW 7/13/05...
  • Page 20 CUT 250 COLD SAW 7/13/05...

  • Page 21: Warranty

    CUT 250 COLD SAW The following labels are on the machine for your safety and protection: Part number 82199 Part number 84395 Part number 76462 Part number 84605 Warranty Our products are warranted free of manufacturer’s defects for one year after delivery to the original purchaser.
  • Page 22 CUT 250 COLD SAW This warranty will not apply to: (a) Units and parts which are not installed in accordance with applicable local codes, ordinances and good trade practices; (b) Defects or malfunctions resulting from failure to properly install, operate, or maintain the unit in accordance with the printed instructions provided;...

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