Protec Algo-Tec 6500 Installation Manual

Protec Algo-Tec 6500 Installation Manual

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6500 Control Panel
Installation Manual
Issue 4
RDM0003 – 01/06/2020
Protec Fire Detection PLC

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Summary of Contents for Protec Algo-Tec 6500

  • Page 1 6500 Control Panel Installation Manual Issue 4 RDM0003 – 01/06/2020 Protec Fire Detection PLC...
  • Page 2: Revision History

    Trademarks Protec® is a registered trademark of Protec Fire Detection PLC in the United Kingdom. Algo-Tec® is a registered trademark of Protec Fire Detection PLC in the United Kingdom. Pozidriv® is a registered trademark of Trifast PLC in the United Kingdom.
  • Page 3: Table Of Contents

    Table of Contents Revision History............................... 1 Trademarks ................................1 Table of Contents ..............................2 Related Documents ............................3 Tool and Materials............................4 Parameters ............................... 5 Panel Dimensions........................... 5 Panel Environment ..........................6 Installation Instructions ..........................7 Packaging ..............................7 Mounting ..............................8 Batteries (Where Applicable) ......................
  • Page 4: Related Documents

    This manual sits within a range of documentation relating to the 6500 Fire Alarm System. Ensure that all the relevant documents prior to this have been read, understood, and followed correctly. ���� Product Documentation Disclaimer www.protec.co.uk/terms ���� 6500 System Design Manual support.protec.co.uk ����...
  • Page 5: Tool And Materials

    Tool and Materials Tools required to install the 6500 Control Panel. PZ1 Pozidriv® Screwdriver PZ2 Pozidriv® Screwdriver Terminal Screwdriver (2.5mm Wide Tip) Large Slotted Screwdriver Long Needle Nose Pliers Power Drill with Hole Saw (5mm Wide Tip) Spirit Level Suitable Cable Glands Mounting Hardware The use of torque limiting screwdrivers is preferred in order to prevent the overtightening of fasteners and terminal blocks.
  • Page 6: Parameters

    Parameters Panel Dimensions 3.1.1 6500 Standard Chassis 146mm Figure 1 – Standard Panel Profile Figure 2 – Standard Panel Depth 3.1.2 6500 Extended Chassis 146mm Figure 4 – Extended Panel Depth Figure 3 – Extended Panel Profile 6500 Control Panel – Installation Manual RDM0003 Issue 4 Page 5 of 27...
  • Page 7: Panel Environment

    Panel Environment Aspects of the panel installation may be governed by local regulation, in which case, the regulation shall rule over the recommendations given below. Parameter Rating Mounting Environment The panel must be mounted in a location with no exposure to direct sunlight, moisture, or vibration.
  • Page 8: Installation Instructions

    Installation Instructions Packaging Carefully take the 6500 Control Panel out from its packaging. Ensure that the waste packaging is properly recycled once the panel has been installed. Cardboard Box Polyethylene Foam Packaging 6500 Control Panel Installation Kit Contents: Installation Manual Installation Template Loop Commissioning Booklet Panel Keys...
  • Page 9: Mounting

    Mounting 4.2.1 Open the Door Open the panel door using the key provided in the Installation Kit. 4.2.2 Disconnect Ribbon Cable Disconnect the ribbon cable from the display board, by unlatching the connector at the door side. Figure 5 – Remove Display Board Ribbon Cable 4.2.3 Remove the Hinge Pins Using long needle nose pliers, carefully remove the hinge pins whilst supporting the door.
  • Page 10 4.2.4 Remove the Door Pull the door away from the chassis and place the door and hinge pins in a safe place so not to damage them. Figure 8 – Remove Panel Door Ensure that all connections from the door to the chassis are disconnected before removing the door, refer to Section 6.1.
  • Page 11 4.2.6 Disconnect the Earth Wiring Disconnect the earth wiring from the gear tray earth block using a large slotted screwdriver and from the power supply using a terminal screwdriver. Figure 11 – Disconnect Earth Wiring Do not disconnect the wiring from the earth stud. 4.2.7 Remove the Gear Tray Remove the gear tray mounting screws using a PZ2 Pozidriv®...
  • Page 12 4.2.8 Install Cable Glands Using the areas located in Figure 14 and Figure 15, drill, using a suitably sized hole saw, the chassis to accommodate the necessary cable glands. Position the glands at the correct distance from the mounting surface in order to align to the cable conduit. Figure 14 –...
  • Page 13 4.2.9 Mount the Chassis Using the installation template together with a spirit level, mark out the fixing locations of the panel. Drill, fill and plug the fixing holes, then securely mount the chassis with suitable hardware. Use the key-hole openings at the top of the panel to hook the panel onto the wall, before fitting the lower screws.
  • Page 14: Batteries (Where Applicable)

    Batteries (Where Applicable) 4.3.1 Install the First Battery Fit the first battery into the right-hand corner of the chassis as shown in Figure 17. Connect the red battery lead to the positive (+) terminal on the first battery as shown in Figure 18. Figure 17 –...
  • Page 15 4.3.3 Install the Battery Link Carefully connect one side of the battery link onto the positive (+) terminal of the left-hand battery and the other to the negative (-) terminal of the right-hand battery as show in Figure 21. Figure 21 – Install Battery Link 4.3.4 Replace the Battery Clamp Replace the battery clamp by re-installing the two screws onto chassis, refer to Section 4.2.5.
  • Page 16: Replace Door

    4.3.5 Do not Connect the Battery Lead To prevent partial discharge of the batteries, refrain from connecting the battery lead to the power supply until the commissioning stage. Refer to the 6500 Commissioning Manual for information on powering up the panel. Figure 23 –...
  • Page 17: Connection

    Connection Refer to the 6500 System Design Manual for information on cable lengths, cable types and system design parameters. Do not overtighten, exert lateral force onto, or twist the body of the terminal blocks when connecting the wiring. The terminal blocks are rated up to 0.4Nm of tightening torque. Mains Wiring (Where Applicable) Follow the wiring path shown in Figure 25.
  • Page 18: Field Wiring

    Field Wiring The termination of the field wiring is to be carried out in a neat and tidy manner allowing sufficient cable tails to accommodate any future requirements or amendments. Each cable and cable core should be correctly and uniquely identified. Refer to the 6500 System Design Manual for information on cable lengths and cable types.
  • Page 19 5.2.3 Network Wiring Diagram Connect the field wiring to the relevant terminals using a terminal screwdriver. Sleeve then connect the cable screens back to the correct terminals as shown. 6500 Network From network channel To network channel 2 1 of the previous panel of the next panel Figure 28 –...
  • Page 20: External Charger Wiring (Where Applicable)

    External Charger Wiring (Where Applicable) 5.3.1 External Power Supply Wiring Diagram Connect the external charger wiring to the relevant terminals using a terminal screwdriver. Connect the cable screens back to the correct terminals as shown. Figure 30 – External PSU Wiring Schematic Do not connect the external charger cable screens to the chassis or the gear tray earth block.
  • Page 21: Installation Variations

    Installation Variations Panels with Door Mounted Key Switches Disconnect the key switch earth cable from the gear tray earth block, using a large slotted screwdriver, before the door is removed from the panel. Figure 32 – Key Switch Earth Cable Panels with Flush Mount Bezels Refer to the instructions given in the Flush Mount Bezel installation leaflet.
  • Page 22: Panels With Additional Loop Processing Module (Lpm)

    Panels with Additional Loop Processing Module (LPM) 6.3.1 Coupling Couple the LPM to the panel chassis using suitably sized brass bushes and lock nuts. The two enclosures must remain tightly fastened together and earthed separately to their respective protective earth points. Figure 34 –...
  • Page 23: Installation Checklist

    Installation Checklist The panel is level and securely fixed to the mounting surface. ���� The panel is located in a location with no exposure to direct sunlight, moisture, or vibration. ���� ���� The panel is positioned in an accessible location, at an accessible height. Sufficient space has been left around the installation for user operation and maintenance.
  • Page 24: Component Parts

    Component Parts Identification of the component parts of the 6500 Control Panel. Chassis Gear Tray Door Power Supply PCB Cover Terminal Board Loop Card I/O Card Network Card System Controller Card Hinge Pin Battery Clamp 6500 Control Panel – Installation Manual RDM0003 Issue 4 Page 23 of 27...
  • Page 25: Component Part Installation

    Step 2 – Feed the paper into the printer. Note, that when the panel is powered the paper will feed through the printer automatically. Contact Protec or an authorised distributor for guidance on compatible paper types. Expansion Interface The 6500 Control Panel features an expansion interface to connect to advanced peripherals. This interface utilises standard RJ45 female connectors, which are not to be confused with ethernet ports.
  • Page 26: Rs232 Lead

    RS232 Lead Install an RS232 lead into the panel for connection to external equipment. Figure 40 – RS232 Lead (Step 2&3) Figure 39 – RS232 Lead (Step 1) Step 1 – Unscrew the PCB cover using a PZ1 Pozidriv® screwdriver and lever it open to access the RS232 port.
  • Page 27: Notes

    Notes 6500 Control Panel – Installation Manual RDM0003 Issue 4 Page 26 of 27...
  • Page 28 Nelson, Lancashire BB9 6RT United Kingdom A Proud British Manufacturer This document must be read in accordance with the Product Documentation Disclaimer available at protec.co.uk/terms. 6500 Control Panel – Installation Manual RDM0003 Issue 4 Page 27 of 27 ���� support.protec.co.uk ����...

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