JUMO dTRON 16.1 B 70.3011 Operating Manual
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JUMO dTRON 16.1 B 70.3011 Operating Manual

JUMO dTRON 16.1 B 70.3011 Operating Manual

Compact microprocessor controller
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JdTRON 16.1
Compact microprocessor controller
B 70.3011
Operating Manual
07.01/00346816

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Summary of Contents for JUMO dTRON 16.1 B 70.3011

  • Page 1 JdTRON 16.1 Compact microprocessor controller B 70.3011 Operating Manual 07.01/00346816...
  • Page 2 Please read this Manual carefully before starting up the instrument. Keep this Manual in a place which is at all times accessible to all users. Please assist us to improve this Manual where necessary. Your suggestions will be most welcome. All necessary settings are described in this Operating Manual.

  • Page 3: Table Of Contents

    Contents Description ............. . 3 Identifying the instrument version .
  • Page 4 Configuration ............15 6.1 Process value input .

  • Page 5: Description

    Description Programmable single/double setpoint controller or proportional controller with PID structure. Self-optimisation Ramp function Programme function Programmable input filter 2 limit comparators 5 outputs with freely assigned functions Process value output 2 setpoints with setpoint switching 2 parameter sets with parameter set switching...

  • Page 6: Identifying The Instrument Version

    Identifying the instrument version Basic type 703011/ – . . . – . . . – . . . – . . . Code (1) Controller function Code (2) Process value input (continued) Single-setpoint controller, O function Pt13Rh-Pt R (relay de-energised above setpoint) Pt30Rh-Pt6Rh B Single-setpoint controller, S function NiCrSi-NiSi N...
  • Page 7 Code Factory assignment of outputs Output (4) Output 3 (option) not used Single-setpoint controller (O function) — Relay Single-setpoint controller (S function) — Logic output 0/12V Double-setpoint controller — Analogue output/process value output (switching/switching) 0 — 20mA 4 — 20mA Double-setpoint controlller 0 —...

  • Page 8: Installation

    Installation Dimensions...

  • Page 9: Fitting In Position And Removing The Controller Chassis

    Fitting in position and removing the controller chassis h Fit the seal provided onto the instrument housing h Insert the controller from the front into the panel cut-out. Seal h From the back of the panel, push the mounting frame onto the instrument housing and press it against the back of the panel, compressing the springs, until the latches snap into the notches provided...

  • Page 10: Electrical Connection

    Electrical connection Notes on installation - The choice of cable, the installation and the electrical connection must conform to the re- quirements of VDE 0100 “Regulations on the Installation of Power Circuits with nominal voltages below 1000V” or the appropriate local regulations. - The electrical connection must only be carried out by properly qualified personnel.
  • Page 11 - Sensor and interface lines should be arranged as twisted and screened cables. Do not run them close to current-carrying components or cables. - Do not connect any additional loads to the supply terminal of the instrument. - The instrument is not suitable for installation in hazardous areas. - Apart from faulty installation, there is a possibility of interference or damage to controlled processes due to incorrect settings on the controller (setpoint, data of parameter and configuration levels, internal adjustments).

  • Page 12: Connection Diagram

    Connection diagram The electrical connection must only be made by properly qualified personnel.

  • Page 13: Operation

    Operation Displays and keys Process value display red, 10mm, 4 digits Setpoint display green, 7mm, 4 digits PGM key to select the parameters Decrement key to alter values Increment key to alter values EXIT key to quit the levels LED for ramp/programme function lights up when configured;...

  • Page 14: Principle Of Operation

    Principle of operation Generally, the following applies: h Change to the next level with (Press key for at least 2 sec!) h Change to the next parameter with h Return to standard display with Standard display The displays show the process value and the ac- tive setpoint or the programme/ramp setpoint.
  • Page 15 Parameter level The limit values of the limit comparators and the controller parameters are programmed here. The instrument has two parameter sets. Display switching of the parameter sets is via parameter Pb.1. v Section 6.4 Configuration level The basic functions of the controller are set here. Settings can only be made after leaving the parameter level via the y.0 parameter.

  • Page 16: Entering Setpoints And Parameters

    Entering setpoints and parameters Parameters and setpoints are input and altered by continually altering the value. The change speeds up the longer the key is held down. h Increase the setpoint (parameter) with Example: Altering the setpoint h Decrease the setpoint (parameter) with in standard display The setpoint (parameter) is accepted automatically after ap- prox.

  • Page 17: Configuration

    Configuration The following sections describe the functions of the instrument with their relevant parameters and settings. The parameter and the configuration codes are listed in the sequence in which they appear within the level structure. The following procedure is however recommended: h Familiarise yourself with the controller functions h Enter the parameter values and the configuration codes in the table provided for this purpose on the back cover.

  • Page 18: Process Value Input

    Process value input The process variable is fed into the controller via the process value input. Parameter Value range factory-set Notes 0.0—100.0 sec 0.6sec Filter time constant to adapt the digital input filter (0sec = filter off) C111 Transducer X X X Pt 100 Pt 1000 Fe-Con L...
  • Page 19 Parameter Value range factory-set Notes -1999 to +9999 digit Start/end of value range for standard signals → Example: 0—20 mA 20—200°C: -1999 to +9999 digit SCL = 20 /SCH = 200 SCL and SCH are simultaneously the calibration for the process value output v Section 6.6 OFFS -1999 to +9999 digit...

  • Page 20: External Setpoint Input

    External setpoint input Via this input (option) a setpoint can be provided using a standard signal. C111 Transducer no function Standard signal 0 — 20mA Standard signal 4 — 20mA Standard signal 0 — 10V Standard signal 2 — 10V = factory setting X=position functionally not relevant Parameter Value range...

  • Page 21: Logic Inputs

    Logic inputs Various operating functions can be activated via the two logic inputs. Key inhibit Operation is possible by keys No operation by keys Level inhibit Access possible to parameter No access to parameter and and configuration level. configuration level Start of self-optimisation is possible.
  • Page 22 C111 Logic inputs 1 (BE1) and 2 (BE2) X X BE1 BE2 no function Key inhibit Level inhibit Programme/ramp stop Programme/ramp start Setpoint switching Parameter set switching Enabling limit comparators = factory setting X = position functionally not relevant Different functions can be combined.

  • Page 23: Controller

    Controller The controller type is set here, and the controller is adjusted to the process. Controller functions Selecting the parameter set The controller has two parameter sets; a logic input can be used to switch between them. Both parameter sets can be displayed for setting the parameters.
  • Page 24 Controller structure The controller structure is defined through parameters Pb, dt and rt. → ≠ ≠ Example: PI 0, dt=0, rt Parameter Value range factory-set Notes Pb 1 0—9999 digit Proportional band 1 (controller output 1) Proportional band 2 (controller output 2) Pb 2 0—9999 digit Influences the P action of the controller...
  • Page 25 Parameter Value range factory-set Notes 0 — 1000 digit Contact spacing For switching double-setpoint controllers HYS 1 0 — 9999 digit Differential 1 (controller output 1) Differential 2 (controller output 2) HYS 2 0 — 9999 digit For controllers with Pb=0 -100 —...
  • Page 26 Parameter Value range factory-set Notes 0—100% 100% Maximum/minimum output Example: proportional controller with falling -100 to +100% -100% characteristic (indirect action) On controllers without controller structure (Pb=0) it is necessary that y.1=100% and y.2= –100% C113 Controller type X X X Single-setpoint controller O function Single-setpoint controller S function Double-setpoint controller...

  • Page 27: Limit Comparators

    Limit comparators The measurements of the two inputs can be monitored with reference to the setpoint or a fixed value using two limit comparators. Functions of the limit comparators lk1— lk6: Monitoring referred to the setpoint lk7 / lk8: Monitoring referred to a fixed value AL.
  • Page 28 Parameter Value range factory-set Notes AL 1 -1999 to +9999 digit Limit limit comparator 1 AL 2 -1999 to +9999 digit Limit limit comparator 2 C112 Limit comparator 1 (LK1) and 2 (LK2) LK1 LK2 X X no function lk 1 (process value input) lk 2 (process value input) lk 3 (process value input) lk 4 (process value input)

  • Page 29: Outputs

    Outputs The five outputs can be freely assigned to the functions. C111 Output 4 (A4) and 5 (A5) X X A4 A5 no function Controller output 1 Controller output 2 Limit comparator output 1 Limit comparator output 2 Programme end = factory setting X = position functionally not relevant C112 Output signal on overrange...
  • Page 30 C113 Output 1 (K1; relay) and 2 (K2; relay) X X K1 K2 no function Controller output 1 Controller output 2 Limit comparator output 1 Limit comparator output 2 Programme end = factory setting X = position functionally not relevant C114 Output 3 (K3;...

  • Page 31: Display

    Display The number of the decimal places when displaying process value and setpoint in the standard display is defined here. In addition, the unit of the process value is determined. C112 Decimal places/unit no decimal place, degree Celsius one decimal place, degree Celsius two decimal places, degree Celsius no decimal place, degree Fahrenheit one decimal place, degree Fahrenheit...

  • Page 32: Ramp Function

    Ramp function A rising or falling ramp function is possible. When the power is switched on, the ramp function starts with the current proc- ess value and the setpoint runs according to the selected gradient until the ramp end point SP is reached. The ramp end point is entered at the setpoint input (SP1, SP2).
  • Page 33 Ramp stop Activating the ramp stop via a logic input holds the ramp function. The setpoint display flashes. After the ramp stop has been de-activated, the ramp function continues with the ramp setpoint at the time of the ramp stop. Re-starting the ramp h Re-start the ramp with or via the logic input...

  • Page 34: Programme Controller

    Programme controller It is possible to implement a setpoint programme with up to 4 profile segments. The segment set- points (SP00 — SP03) and the segment times (t00 — t03) are set at the operating level. The time base can be configured in seconds or minutes (max. segment time 9999 min.).
  • Page 35 The programme starts at the process value, i. e. the profile is searched to find a setpoint which corresponds to the process value at the instant of start or power-on. ((1), (2), (3)). The profile then continues from this point. If the process value is outside the profile, a start is made at the first profile segment and the segment setpoint is then approached with the gradient of the first seg- ment (positive or negative).

  • Page 36: Interface

    C113 Programme function Programme controller off Programme controller (timebase: seconds) Programme controller (timebase: seconds; cyclic) Programme controller (timebase: minutes) Programme controller (timebase: minutes; cyclic) = factory setting X = position functionally not relevant 6.10 Interface The controller can be integrated into a data network via the interface. The following applications are possible, e.g.: - process visualisation - system control...
  • Page 37 C114 Instrument address Address 0 Address 1 Address 99 Interface parameters 9600 baud, no parity 9600 baud, odd parity 9600 baud, even parity 4800 baud, no parity 4800 baud, odd parity 4800 baud, even parity = factory setting X = position functionally not relevant...

  • Page 38: Self-Optimisation

    6.11 Self-optimisation Self-optimisation determines the controller parameters for PID or PI controllers. The following controller parameters are defined: rt, dt, Pb1, Pb2, Cy1, Cy2, dF If there is a large deviation between process value and set- point when SO is activated, a switching level is determined about which the process variable performs a forced oscilla- tion during the SO procedure.
  • Page 39 Starting self-optimisation h Start SO with (hold down key for at least 2sec !) h Abort with (while self-optimisation is running) If "tune" does not flash any longer, self-optimisation is termi- nated and the controller functions with the parameters which have been established.

  • Page 40: Appendix

    Appendix Configuration code and parameter tables C111 0 0 0 0 Process value input External Logic input 1 (BE1) and 2 (BE2) BE1 BE2 setpoint input Pt 100 no function no function Pt 1000 Key inhibit 0 — 20mA Fe-Con Level inhibit 4 —...
  • Page 41 C112 0 0 0 0 Limit comparator 1 (LK1) LK1 LK2 Decimal places/ Output signal on overrange and 2 (LK2) unit no function XXXX / °C Output 0%, LK1+2 OFF lk 1 (process value input) XXX.X / °C Output 100%, LK1+2 OFF lk 2 (process value input) XX.XX / °C Output -100%, LK1+2 OFF...
  • Page 42 C113 0 0 1 0 Controller type Programme function Output 1 (K1; relay) K1 K2 and 2 (K2; relay) 1-setpt. controller O function 0 Programme controller/ no function ramp function off 1-setpt. controller S function 1 Controller output 1 Programme controller 2-setpoint controller Controller output 2 time base: seconds...
  • Page 43 C114 0 1 0 0 Output 3 (K3; option) Instrument address no function Address 0 Controller output 1 (0 — 20mA/0 — 10V/switching) Address 1 Controller output 2 (0 — 20mA/0 — 10V/switching) Limit comparator output 1 (switching) Limit comparator output 2 (switching) Address 99 Programme end (switching) Controller output 1 (4 —...
  • Page 44 The parameters of the configuration level Parameter Value range factory-set Notes -1999 to +9999 digit Start value of value range for standard signals -1999 to +9999 digit End value of value range for standard signals -1999 to +9999 digit -200 Display start with external setpoint input -1999 to +9999 digit Display end with external setpoint input...
  • Page 45 Parameter level Parameter Value range factory-set Notes AL 1 -1999 to +9999 digit Limit for limit comparator 1 AL 2 -1999 to +9999 digit Limit for limit comparator 2 Pb 1 0—9999 digit Proportional band 1 (controller output 1) Pb 2 0—9999 digit Proportional band 2 (controller output 2) 0—9999 sec...

  • Page 46: Setpoint Priorities

    Setpoint priorities Input of setpoint...

  • Page 47: Alarm Messages

    Alarm messages Display Description Cause/response The process value display Over/underrange of the process value. flashes “1999”. Controller and limit comparators referred to the process value input act in accordance with the configuration of the outputs. The setpoint display indicates the active setpoint The process value display Over/underrange of the external setpoint.

  • Page 48: Technical Data

    Technical data Inputs These values include the linearisation tolerances. Transducer Control range Measurement accuracy/ Measurement circuit Ambient monitoring temperature error Sensor break Short-circuit Process value input ≤ 0.1% / ≤ 25ppm /°C Pt 100 -200 +850°C ≤ 0.1% / ≤ 25ppm/°C Pt 1000 -200 +850°C ≤...
  • Page 49 Transducer Control range Measurement accuracy/ Measurement circuit Ambient monitoring temperature error Sensor break Short-circuit ≤ 0.1% / ≤ 100ppm/°C 0 — 10V scalable – – ≤ 0.1% / ≤ 100ppm/°C 6, 7 2 — 10V scalable Input for external setpoint ≤...
  • Page 50 Outputs 2 relay outpus, 2 logic outputs and 1 optional output (relay, analogue, logic 12V, TRIAC or transistor) are available. 1. Relay outputs K1 / K2: n.o. (make) contact) Rating 3A, 250V AC on resistive load • Contact life more than 5 operations at rated load 2.
  • Page 51 General controller data A/D converter: resolution better than 15bit Controller type: can be configured as single / double setpoint or proportional controller Sampling time: 210msec 250 msec on programme controller Data back-up: EEPROM Supply: 110 — 240V +10/-15% AC 48 — 63Hz or 20 —...
  • Page 52 Electrical safety to EN 61 010 clearances and creepage distances for - overvoltage category II - pollution degree 2 Electromagnetic compatibility EN 61 326 Interference emission: Class B Immunity to interference: Industrial requirements Housing for flush panel mounting to DIN 43 700, base material PC, with plug-in controller chassis Operating position: unrestricted Weight: 140g Interface RS485...
  • Page 55 Parameter level Page Configuration level Page Al 1 26, 43 C111 0000 16, 18, 20, 27, 38 Al 2 26, 43 C112 0000 26, 27, Pb 1 22, 43 29, 39 Pb 2 22, 43 C113 0010 24, 28, 40 22, 43 C114 0100...
  • Page 56 M. K. JUCHHEIM GmbH & Co JUMO Instrument Co. Ltd. JUMO PROCESS CONTROL INC. Street adress: JUMO House 885 Fox Chase, Suite 103 Moltkestraße 13 - 31 Temple Bank, Riverway Coatesville PA 19320, USA 36039 Fulda, Germany Harlow, Essex CM20 2TT, UK...

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