Multi-channel process and program controller (92 pages)
Summary of Contents for JUMO DICON touch
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JUMO DICON touch Two-channel process and program controller with paperless recorder and touchscreen 8.9 cm (3.5") Operating Manual 70357100T90Z004K000 V1.01/EN/00603327...
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Inhalt 9.4.1 Mathematics, logic signal, limit value outputs ........53 9.4.2 Timer signal, digital controller signals, control contacts, controller, analog flag, digital flag .
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Inhalt 12.10.2Configurating the screen ........... . . 111 12.10.3Start screen and watermark .
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Inhalt 13.7 E-mail ..............152 13.8 Web server .
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Inhalt 18.2 GL ............... 176 18.3 DIN .
1 Introduction Safety information General information This manual contains information that must be observed in the interest of your own safety and to avoid damage to assets. This information is supported by symbols which are used in this manual as indicated. Please read this manual before commissioning the device.
1 Introduction & FURTHER INFORMATION! This symbol is used in the tables and refers to further information in connection with the table. DISPOSAL! This device and the batteries (if installed) must not be disposed in the garbage can after use! Please ensure that they are disposed properly and in an environmentally friendly manner.
1 Introduction Description The DICON touch is a two-channel universal process and program controller that displays in- formation on a vibrant screen. The device is easy to operate via a touchscreen. Both control channels use the tried-and-tested JUMO control algorithm with two possible opti- mization options.
2 Identifying the device version Order Details Basic type 703571 JUMO DICON touch - two-channel process and program controller with RS485 interface Version Standard with default settings Customer-specific configuration (specifications in plain text) National language of display texts German English...
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2 Identifying the device version 1 relay (changeover contact) 2 relays (make contact) 1 solid-state relay 230 V, 1 A 1 logic output 0/22 V, max. 30 mA 2 logic outputs 0/12 V, 20 mA 1 analog output 2 PhotoMOS® relays Outputs OUT9/10 (not available for assignment with module 20 on OUT5/6) None 1 relay (changeover contact)
1 controller in the ordered version • 1 Operating Manual • 1 panel seal 4 retaining elements for panel installation General accessories Article Part no. Program editor/startup 00607139 Setup/program editor 00606496 PCA3000/PCC JUMO software package 709701/709702 00431884 USB cable A-connector mini B-connector 3 m 00506252...
2 Identifying the device version Accessories Item Parts no. Modules for expansion slots: One analog input (universal) 00581159 One relay output (changeover contact) 00581160 Two relay outputs (N/O contact) 00581162 One logic output DC 0/22 V, max. 30 mA 00581165 Two logic outputs DC 0/12 V max.
2 Identifying the device version Nameplate Position The nameplate is affixed to the case. Contents The nameplates contain important information. This includes: Description Designation on the nameplate Device type (A) Type Voltage supply, power consumption (B) Fabrication number (C) F-No. Part no.
3 Mounting Mounting site and climatic conditions The mounting site should be free from vibration, dust and corrosive media. Install controllers as far away as possible from sources of electromagnetic fields, such as those created by fre- quency converters or high-voltage ignition transformers. Conditions at the mounting site must correspond to the following environmental influences: 3.1.1 Electrical data...
3 Mounting Panel thickness Max. 5 mm Depth behind panel Max. 130 mm Mounting Four mounting brackets Operating position (including the viewing angle of the TFT color Horizontal ±65°, vertical +40 to -65° screen) Protection type Front IP66, rear IP20, according to DIN EN 60529 Weight (fully fitted) approx.
3 Mounting Close mounting If several devices are mounted on a switch board above or next to each other, the panel cut- outs must be positioned 35 mm horizontally and at least 80 mm vertically away from each oth- Insertion in panel cut-out Step Activity Affix delivered panel seal (1) on the device from the rear...
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3 Mounting NOTE! The resistive touchscreen cover reacts to finger pressure or can be operated using commer- cially available pens with a rounded plastic tip. CAUTION! Sharp tools can scratch and damage the cover. The front plate is not resistant to corrosive acids or lyes, abrasives, or cleaning with high- pressure cleaners.
4 Electrical connection Installation notes CAUTION! The delivery status of the device at the first startup does not necessarily correspond to the intended application (for example, Controller 2 inactive). This may result in undefined plant behavior. Therefore, where possible during startup, no actuators should be connected and load cur- rent circuits should be isolated.
4 Electrical connection 4.1.3 Intended use, misuse • The controller is intended for use in the industrial sector. WARNING! The controller is not suitable for installation in areas with an explosion hazard Explosion hazard. The device must only be used outside of areas with an explosion hazard.
4 Electrical connection Galvanic isolation Analog output Analog input IN8 AC 30 V AC 30 V DC 50 V DC 50 V Analog input IN11 Relay outputs AC 30 V AC 3600 V DC 50 V 2 PhotoMOS® solid state relay Digital input = DC 45 V, I...
4 Electrical connection Connection diagram DANGER! Works involving dangerous electrical voltage (230 V) are performed here. There is a risk of electric shock. Switch off all voltage circuits before routing. The electrical connection must only be carried out by qualified personnel. 4.3.1 Connection elements Analog input IN8...
4 Electrical connection 4.3.2 Analog inputs Input IN8, IN9 as standard Two analog inputs can be added to input (IN10), (IN11) optional boards Connection (Connection ele- Symbol and terminal designation ment) Input Thermocouple (1) IN8 (2) IN9 (3) IN10 (4) IN11 RTD temperature probe Two-wire circuit RTD temperature probe...
4 Electrical connection 4.3.3 Probes for air Hinweis: Wegen der Ansprechgenauigkeit ist die Verwendung nur ohne Schutzhülsen (Tauchhülsen) zulässig. aktuelle Typenbezeichnung alte Typen- Fühlerart Temperaturbereich Nennlänge mm Prozessanschluss bezeichnung Widerstandsthermometer Typenblatt 90.2006 902006/65-228-1003-1-15-500-668/000 1 x Pt100 -170 ... +700°C 902006/65-228-1003-1-15-710-668/000 902006/65-228-1003-1-15-1000-668/000 1000 902006/55-228-1003-1-15-500-254/000...
4 Electrical connection 4.3.5 Probes for water and oil Hinweis: Wegen der Ansprechgenauigkeit ist die Verwendung nur mit werkseitig mitgelieferten Schutzhülsen (Tauchhülsen) zulässig. aktuelle Typenbezeichnung alte Typen- Fühlerart Temperaturbereich Nennlänge mm Prozessanschluss bezeichnung Widerstandsthermometer (Typenblatt 90.2006) 2 x Pt100 902006/53-505-2003-1-12-190-815/000 90D239-F03 -40 ...
4 Electrical connection 4.3.8 Digital inputs Input IN1 to 7 as standard (cannot be extended) Connection (Connection ele- Symbol and terminal designation ment) Input Digital input, potential-free (15) IN1 to 7 3, 4, 5, 6, 7, 8, 9 contact as standard 4.3.9 Digital outputs OUT1 and OUT2 as standard...
4 Electrical connection Connection (Connection Symbol and terminal designation element) Output One solid state relay AC 230 V, 1 A One logic output DC 0/22 V, max. 30 mA (short-circuit proof) Two logic outputs DC 0/12 V max. 20 mA (short-circuit proof, not galvanically isolated from each other)
4 Electrical connection Per optional board One relay output (changeover contact) Switching capacity AC AC 230V/24V; 3(0,5) A; cosφ=1(≥ 0,6); D300 DC 24V; 3(0,5; τ =7ms) A Switching capacity DC Contact life 250,000 operations at nominal load Two relay outputs (N/O contact) Switching capacity AC AC 230V/24V;...
4 Electrical connection 4.3.12 Interfaces USB device, USB host and COM1 interfaces as standard Connection (Connection Symbol and terminal designation element) USB device interface (21) USB host (20) COM1 serial interface RS485 (13) 1 TxD+/RxD+ Transmission/ (galvanically isolated) received data + 2 TxD-/RxD- Transmission/ received data -...
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4 Electrical connection COM2 interface can be expanded using optional boards Connection (Connection Symbol and terminal designation element) Ethernet (14) 1 TX+ Transmission data + 2 TX- Transmission data - 3 RX+ Received data + 6 RX- Received data - Serial interface RS422 1 RxD+ Received data +...
5 Operation Display and operating concept The DICON touch is operated via a resistive touchscreen and also reacts to finger pressure. Commercially available pens with plastic tips can also be used. (Factory setting: switched off) actory setting: switched off Only available with option 223...
5 Operation Device menu All the functions in the device menu are described in the following sections of the B703571.0de operating manual. Chapter 6 "Login", Page 43 B 703571.0 - Chapter 7 "User level (Log-In)", Page 45 Chapter 8 "Program administration", Page 47 B 703571.0 - Chapter 10 "Functional level", Page 55 B 703571.0 - Chapter 11 "Parameterization", Page 57 B 703571.0 - Chapter 12 "Configuration", Page 65...
5 Operation Images in the operating loop Start screen After switch-on, the globe appears until the device software is started up. Then Controller screen 1 appears (default setting). Using the icon in the bottom right-hand corner, all the images defined in the operating loop can be called up one after another.
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5 Operation Start manual mode In manual mode, the controller is fixed at a particular output level. First of all, the screens show the active controller, where the output is at approx. 40 %. Step Activity Touch the hand symbol (pencil appears at output level display) Touch the pencil, enter the manual output level and confirm (green arrow) The controller operation is interrupted and Controller 1 is now working with a fixed output level of 20 % (the hand symbol appears next to the green setpoint value).
5 Operation 5.5.2 Program controller NOTE! This screenshot is not available by default and only appears if the extra code for the program controller is enabled and configured. Chapter 2.1 "Order Details", Page 13 Default setting There are no programs available. The following options are available for ordering a program: Enter setpoint curves on the device Chapter 8.1.1 "On the device", Page 47 Enter setpoint curves using the setup program...
5 Operation Using the program controller, manual mode can only be started by pressing the Hand button when the program is stopped. After touching the hand with the pencil, the dialog for entering setpoint values 1 and 2 opens. These setpoint value are controlled using the Ok button. Autotuning B 703571.0- Chapter 12.6.3 "Self-optimization controller", Page 83 5.5.3...
5 Operation 5.5.4 Recording image Default setting Here the device is displaying up to four analog and three digital channels, like a line recorder. Extra code 213 is required for data to be recorded and evaluated. You can view historical data (from previous recordings) with the H button and switch channels with the CH button.
6 Login Some of the levels in the device menu are username- and password-protected. The level pro- tection is defined in the user list by the setup program, using five different users. On entering the password, each user is entitled to use the "rights" available. If permitted, the rights and passwords can also be changed on the device.
6 Login Logging on This sequence shows the logon process as the master user (with the default password 9200): User 1 is now logged on and is permitted to access all functions listed under "Rights". Logging out As soon as you are logged on, the Log-Out button is no longer grayed out and touching it will enable you to log out.
7 User level (Log-In) NOTE! This level is empty by default and parameters can only be defined using the setup program to appear in the device. Up to 25 parameters of any type from the configuration or parameter level can be included in this level.
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7 User level (Log-In) Setup dialog box Device display Once the setup data has been transferred to the device, the setpoint values can be entered on the device.
8 Program administration Enter program curves Ten programs can be entered on the device or in the setup program. 8.1.1 On the device Step Activity Enter program names and icons Enter first section: If the program memory is empty, the section will be highlighted in red. Each section consists of: target values 1 and 2, section time, control contacts, tolerance band, number of repetitions from start section, and parameter block.
8 Program administration 8.1.2 About the setup program Step Activity Start the setup program and click on Program editor > Program administration in the menu Enter sections in the table The table is displayed as a graphic with the program simulation Save the setup file and transfer the setup data to the device...
8 Program administration Step Activity If a green icon (smiley) appears, then the programs have been successfully transferred. 2 Programmkurven sind nun im Gerät und können an einem beliebigen Abschnitt zu einer einstellbaren Zeit gestartet werden. The programs run in parallel. 8.1.3 Section run time The period of time until the next section.
8 Program administration 8.1.7 Number of repetitions The number of repetitions is entered for a specific start section. 8.1.8 Start section Repetition begins from this section. Example 8.1.9 Parameter block For each controller channel, parameter blocks 1 to 4 are available and can be switched in any combination...
9 Device information The device information function enables hardware and software modules to be displayed. General The type extra codes enabled in the device are displayed next to the device names. 9.1.1 Version, motherboard, Ethernet information Software version, fabrication number, and testing ID are displayed. Displays the hardware on the motherboard.
9 Device information Inputs/outputs The switching statuses and measurement values are displayed here. 9.3.1 Digital and analog inputs, digital and analog outputs, external digital, and external analog inputs...
9 Device information Functions 9.4.1 Mathematics, logic signal, limit value outputs 9.4.2 Timer signal, digital controller signals, control contacts, controller, analog flag, digital flag...
10 Functional level 10.1 General NOTE! The functional level is faded out by default and must be activated using the setup program. 10.1.1 Activate functional level The functional level is activated in the screen menu and subsequently appears in the device menu.
11 Parameterization NOTE! The parameters described in this section can be entered either in the setup program or in DI- CON touch. This is where the parameters that are directly linked to the alignment of the con- troller with the control path are set, after the system has been commissioned. You must be logged in to change the parameters.
11 Parameterization Parameter Setting Description Start DST Month: March Toggling takes place at this time. Week: last week Day: Sunday Time: 02:00:00 End DST Month: October Toggling takes place at this time. Week: last week Day: Sunday Time: 03:00:00 11.3 Controller/parameter blocks Setup dialog box The following table shows the parameters in a parameter block.
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11 Parameterization Parameter Setting Description Proportional band 0 ... 9999 Value for the proportional band The controller structure has no effect if (Xp1) Xp = 0 (behavior identical to limit value monitoring)! Proportional band 0 ... 9999 For a continuous controller, Xp must be >...
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11 Parameterization Parameter Setting Description Min. output level -100 ... +100 % Admissible minimum output level (only effective if Xp > 0) limit (Y2) Minimum relay 0 ... 60 s Limits the switching frequencies for ON period 1 switched outputs (Tk1) Minimum relay 0 ...
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11 Parameterization Transmission behavior The transmission behavior (controller structure) is determined by the configuration of the pa- rameters for the proportion band (P component), derivative time (D component), and reset time (I component). Two-state controller This controller has a switched output and can be parameterized with P, PI, PD, or PID trans- mission behavior.
11 Parameterization Three-state controllers This controller has two outputs, which can be configured as continuous (analog output) or switched (digital output). In both cases, the controller can be parameterized with P, PI, PD, or PID transmission behavior. The proportional bands Xp1 and Xp2 must be greater than 0 for the controller structure to take effect.
11 Parameterization Type Signal 2 (Bit 1) Signal 1 (Bit 0) Setpoint value, Setpoint value, con- setpoint setpoint Controller 1 troller 2 changeover changeover Fixed-setpoint Setpoint 1 Setpoint 1 controller Setpoint value 2 Setpoint value 2 Setpoint value 3 Setpoint value 3 Setpoint value 4 Setpoint value 4 Program control-...
All analog signals are shown in the following table. The entry in the "Type" column indicates the source of the signal: • Internal: Internal signal for the DICON touch (including signals from the analog inputs) • External: External input, for example, one that can be transmitted via an interface...
Digital selector The digital selector contains all digital signals that are available in the configuration dialogs of a tree structure in the DICON touch. All the digital signals are shown in the following table. The entry in the "Type" column indicates...
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12 Configuration • Internal: Internal signal for the DICON touch (including digital input signals) • External: External value is transferred via the interface, for example Category Signal Type Description No function No signal selected Controller 1 1st output, Controller 1...
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12 Configuration Category Signal Type Description Ramp signals Rampendsignal 1 Internal Logic level "0", function inactive Tolerancebandsignal 1 Logic level "1", function inactive Rampendsignal 2 See Chapter 12.6.8 Ramp func- Tolerancebandsignal 2 tion Page: 98 Program controller Program end signal Internal Logic level "0", function inactive Programautosignal...
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12 Configuration Category Signal Type Description Ext. analog entry MinAlarm Ext. AE 1 Internal Alarmsignale Min und Max der alarm ext. Analogeingänge 1 ... 8 MaxAlarm Ext. AE 1 See Chapter 12.18 External analog inputs Page: 139 MinAlarm Ext. AE 2 MaxAlarm Ext.
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Fault Field bus error Is active if Profibus or PROFINET report an error Battery empty Buffer battery must be replaced by JUMO Service Pre-alarm battery Back-up battery voltage under 2.6 V Login Logic level "0", user not logged on Logic level "1", user logged on USB inserted Logic level "0"...
12 Configuration 12.3 Basic settings The settings are applicable for the entire device. Setup dialog box on the device: Parameter Parameter Selection/settings Description Device name Name 20 characters of editable text National language 1.German 2.English The device can save up to two languages. Additional languages can only be added using the setup program: E >...
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12 Configuration Parameter Selection/settings Description Online version vis. Standard online visualization Software version of the webserver soft- (only setup) ware No online visualization Example 333.01.01-13 If relevant, additional versions are listed that can be selected in the version library and can be specifically selected for the software update.
12 Configuration 12.4 Digital inputs IN1 to 7 Es stehen maximal sieben Digitaleingänge (IN 1 ... 7) zum Anschluss an potenzialfreie Kontak- te mit gemeinsamer Masse zur Verfügung. Setup dialog box Parameter Parameter Selection/settings Description Channel name Digital input 01 (15 characters) of editable text that indicates, for example, what the signal will be used for.
12 Configuration 12.5 Analog inputs IN8, IN9, IN10, IN11 Analog inputs IN8 and IN9 are installed by default as universal measuring inputs for RTD tem- perature probes, thermocouples, resistance transmitters/resistance potentiometers, and stan- dard signals. Two additional analog inputs, IN10 and IN11, can be retrofitted. Setup dialog box Parameter Parameter...
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12 Configuration Parameter Selection/settings Description Linearization Available options and default settings depend on the measuring probe selected. RTD probe Linear Pt100 DIN EN 60751 Ni100 DIN EN 60751 Pt500 DIN EN 60751 Pt1000 DIN EN 60751 Ni1000 Pt100J JIS 1604 Pt50 GOST 6651-94 Cu50...
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12 Configuration Parameter Selection/settings Description Measured value off- -100 ... 0 ... +100 Parallel translation of all measured val- Measured value fac- 1,000 Slope Filter time constant 0 ... 0.6 ... 100 Time constant for adjusting the digital input filter (0 s = filter off) Start of scaling Default setting depends on sensor and linearization.
12 Configuration Line resistance On connecting a RTD temperature probe in a two-wire circuit, longer lines may lead to measur- ing errors. This value is used to compensate the resistance of the probe line and depends on the line length. Enter the ohmic resistance of the probe line here to achieve the best possible temperature measurement.
12 Configuration 12.6 Controller1, 2 Two controllers (controller channels) are available. The parameters listed here can be config- ured independently of each other for controller 1 to controller 2. 12.6.1 Controller configuration The controller type, the control direction, the output level for changeover to manual mode and for deviation above or below the measuring range, as well as the output level standardization and the deadband width are specified here.
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12 Configuration Parameter Selection/settings Description Manual mode Enabled Manual mode possible on the device Disabled Manual mode disabled Y in manual mode Defines the output level (%) that the controller should adopt after switching to manual mode. Y manual mode The value set below for Y manual mode is adopted.
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12 Configuration Manual mode Bei Einstellung gesperrt ist kein Handbetrieb mehr am Gerät möglich. Die Schaltfläche für Handbetrieb ist grau hinterlegt. Deadband Default is 0, i.e. no distance between heating and cooling contact. Deadband 100% -100%...
12 Configuration 12.6.2 Controller inputs The analog inputs for the controller are configured in this menu – including the signals for switching off the controller and switching on the parameter block – as well as the parameters for manual mode. Setup dialog box Parameter Parameter...
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12 Configuration Parameter Selection/settings Description Manual signal/auto-switch- No selection This signal switches between manual mode and automatic mode. Digital selector Locking signal for manual This signal locks manual mode mode Signal 1 The parameter blocks entered in the Parameter block switching Chapter 11.3 "Controller/parameter blocks", Page 58 are switched using both Signal 2...
12 Configuration 12.6.3 Self-optimization controller Self-optimization (abbreviation: SO) determines the optimum controller parameters for a PI or PID controller. Setup dialog box Parameter Parameter Selection/settings Description Method Oscillation Oscillation method Step response step response method Lock Enabled Self-optimization can be started on the device Disabled Self-optimization is disabled Exit type 1, 2...
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12 Configuration With the oscillation method, the output level is set alternately to 100 % and 0 %, which produc- es oscillation of the control variable. With the step response method, a step of a specified size is made from the standby output. In both cases, the controller determines the optimum control- ler parameters from the response of the actual value.
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12 Configuration NOTE! Optimization must be performed under genuine operating conditions and requires a closed control loop, whose actuator influences the actual value(heating controlled by relay output). It can be performed as many times as required. Start of self-optimization Self-optimization can be started using any signal from the digital selector. Any other signal from the digital selector can be used to abort (stop) autotuning.
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12 Configuration Optimization according to the step response method Initially, a configurable standby output is produced until the actual value "settles" to a constant. This is automatically followed by a configurable output level step (step size) to the control path. Main applications of the step response method: •...
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12 Configuration Checking the optimization You can check for optimum adjustment of the controller to the control path by recording the startup process (with "Startup", for example) with a closed control loop. The diagrams below indicate possible incorrect adjustments and correction of these. Here, the transient behavior of a third-order control path for a PID controller is recorded as an example.
12 Configuration 12.6.4 Start SO on device This example describes the start of autotuning for a program controller. The following points must be taken into consideration, checked and, if necessary, adjusted: • Is the appropriate controller type configured? • Check or adjust controller direction. •...
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12 Configuration Step Activity Enter program setpoint value for manual mode Return to the controller screen by pressing OK Click on the symbol at the bottom for the SO and start by pressing OK The symbol on the right-hand side shows that the SO has started Result: The SO stores the determined control parameters in control parameter block 1.
12 Configuration 12.6.5 Control loop monitoring Control loop monitoring monitors the control response during startup of a plant and in the event of a setpoint value step by analyzing the change of the actual value during an output level change. An alarm is issued if the actual value does not respond according to the specifications. The alarm signal is available from the digital selector and can be processed further at any time.
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12 Configuration Description of the function Monitoring starts as soon as the maximum output level is produced in heating mode (see ex- ample) or as soon as the minimum output level is produced in cooling mode. Starting from this point, the actual value must leave the monitoring band – the range around the current value at the start of monitoring –...
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12 Configuration If the actual value does not leave the monitoring band within this timeframe, an alarm signal is generated. The alarm signal is maintained for as long as the maximum or minimum output level is produced and the actual value is within the monitoring band. Δx Monitoring band x Actual value y Output level...
12 Configuration 12.6.6 Output level monitoring Output level monitoring monitors the output level in the corrected state. The output level must be within a definable range around a mean output level. If it is not, an alarm is issued. The alarm signal is available from the digital selector and can be processed further at any time. Setup dialog box Parameter Parameter...
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12 Configuration Description of the function Once the output level monitoring has been activated, determination of the mean output level starts as soon as the actual value is within the controller differential band. When the mean out- put level has been determined, the current output level must be within the monitored output lev- el band.
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12 Configuration Parameter dimensioning Appropriate dimensioning of parameters used for determining the mean output level is required for the output level monitoring to function correctly. The controller differential band around the actual value defines the corrected state. It should be dimensioned so that it is adhered to during normal operation. The progression of the actual value can, for example, be recorded with the recording function on the device or with the startup function of the setup program.
12 Configuration 12.6.7 Controller setpoint values With this separate setpoint value function, the setpoint values and the ramp function can be configured flexibly for both controller channels (Controller 1 to 2). Up to four setpoint values are available for each controller channel and can be switched using two digital signals.
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12 Configuration Parameter Selection/settings Description Program setpoint value Program setpoint value 1 The source for the program setpoint value is selected here for the active program control- Program setpoint value 2 ler. Set point 1 ... 4 start -99999 ... +99999 Setpoint limit start Set point 1 ...
12 Configuration 12.6.8 Ramp function The ramp function enables the setpoint value to be continually changed up to the ramp end value (active setpoint value). A tolerance band can be set around the setpoint value curve to monitor the actual value. If the actual value deviates from the tolerance band, a digital signal (tolerance band signal) is acti- vated.
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12 Configuration Parameter Selection/settings Description Restart signal No selection The ramp can be restarted with this sig- Digital selector Signal Analog selector/Controller 1 This actual value is monitored by the tol- actual value input erance band Actual value controller 1 Additional func- 0.00...999.00 Reserved functions for service...
12 Configuration 12.7 Digital outputs Depending on how the expansion slots have been equipped, two fixed digital outputs called OUT1 and OUT2 and 10 additional digital outputs (OUT3/4 to OUT11/12) are available. Setup dialog box Parameter Parameter Selection/settings Description Description Relay [OUT 1] (15 characters) editable text For example, for the signal that is issued...
12 Configuration 12.7.1 Switch digital outputs from fixed to logic level 1 If the digital output is to be used as a voltage supply for transmitter, it needs to be linked with a signal that permanently sets it to logic level 1. This can be done by setting the signal source as: Service ->...
12 Configuration 12.8 Analog outputs A maximum of three analog outputs can be configured as current or voltage outputs (standard signal) and are freely scalable. Setup dialog box Parameter Parameter Selection/settings Description Description Analog output 1 (15 characters) editable text for the signal issued via the analog output (for example, a math function event).
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12 Configuration Behavior on error Limits according to NAMUR recommendation NE 43: Signal type 2 ... 10 V Signal type 4 ... 20 mA Measurement information M 1.9 ... 10.25 V 3.8 ... 20.5 mA ≤ 1.8 V ≤ 3.6 mA Failure information A for deviation below measured value/short-circuit ("NAMUR Low")
12 Configuration 12.9 Limit value monitoring One of eight alarm functions can be selected for all 12 limit value monitorings, to monitor a free- ly selectable input value (actual value) against a fixed limit values AF7 and AF8 or a limit value related to the setpoint value (setpoint value ±...
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12 Configuration Parameter Selection/settings Description Position of hysteresis Standard Here you can adjust the setting for which side the hysteresis should be on. Non-standard left Non-standard right Start-up alarm sup- Inactive AF switching behavior is not suppressed pression Active AF switching behavior is suppressed, provided that value has is not within the valid range.
12 Configuration 12.9.1 Function and hysteresis For the AF1 to AF6 alarm functions, the final limit value depends on the setpoint value – the entered limit value is added to or subtracted from the setpoint value. The AF7 and AF8 alarm functions work with a fixed limit value which corresponds to the limit value entered.
12 Configuration Non-standard left Standard Non-standard right 1 Output signal active 0 Output signal not active x Actual value w Setpoint value (1) Limit value (setpoint value distance) (2) Hysteresis Fixed limit value Non-standard left Standard Non-standard right 1 Output signal active 0 Output signal not active x Actual value (1) Limit value...
12 Configuration 12.9.3 Start-up alarm suppression Active start-up alarm suppression means: • After power on, the output signal remains inactive, even if the actual value is in the alarm range. • If the limit value or setpoint value is changed so that the actual value moves from outside of the alarm range to within the alarm range, the output signal remains inactive •...
12 Configuration If I is set, this self-locking is only acknowledged if the actual value returns to the NACTIVE STATUS permitted area. If A is set, this self-locking can always be acknowledged. CTIVE STATUS Self-locking takes priority over the switch-off delay. 12.9.5 Alarm In addition to evaluation of the limit value monitoring output signal, there is also the option to...
12 Configuration 12.10 Screen The screen selection and the appearance of those screens in the operating loop is set using this function. 12.10.1 General configuration Setup dialog box Parameter Parameter Selection/settings Description Display after restart Controller screen 1 Any of the screens in the operating loop can be selected as the start screen.
Background screens and watermarks are set using this function. Setup dialog box Parameter Parameter Selection/settings Description Start image active Default JUMO Sensors+Automation Any screen shown with power ON (for example, your company logo). Watermark in dia- Default JUMO Any screen shown as a watermark in the gram recorder image.
12 Configuration 12.10.4 Operating loop Screens are set to appear in the operating loop using this function. Setup dialog box Parameter (only setup) Parameter Selection/settings Description Controller screen Display/do not display Controller image Display/do not display Controller over- Display/do not display view Program control- Display/do not display...
12 Configuration 12.10.5 Recording colors The colors for the channels and alarms displayed can be set using this function. Setup dialog box Parameter Parameter Selection/settings Description Analog channel 1 to 4 The color for the recording data can be selected in the RGB color Digital channel 1 to 3 selector.
12 Configuration 12.10.6 Color for controller screens 1, 2 The colors for controller image 1 and 2 can be set using this function. Setup dialog box Parameter Parameter Selection/settings Description Background color RGB color selector Color for actual value Color for setpoint value Color for output level...
12 Configuration 12.10.7 Program controller screen Setup dialog box Parameter Parameter Selection/settings Description Background color RGB color selector Description of time value Program runtime Signal source No selection Analog selector (integer) Color for time value R0 G0 B0 RGB color selector Parameter for analog value 1 to 4, digital value 1 to 4 Parameter Selection/settings...
12 Configuration 12.10.8 General screens 1, 2 Setup dialog box Parameter Parameter Selection/settings Description Overview screen General screen 01 Text for general screen 1 Background color (white) RGB color selector Description Analog value 1 to 3 Text for analog value 1 to 3 (in light-blue box) Signal source No selection Any analog value can be displayed here...
12 Configuration 12.11 Recording NOTE! The recording is switched off by default and a maximum of four analog signals and a maxi- mum of three digital signals are displayed in the form of a recording screen. Release is re- quired for the recorded data to be saved or read out and processed. Chapter 15.6 "Approval of extra codes", Page 173 The appearance of the recording image can be set here.
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The measurement data are stored in DAT files and the configuration data in SET files. These files can be opened and evaluated with the aid of the JUMO PCA3000 evaluation software. Data that has been read out is marked internally as retrieved and the available memory display is reset to 100 %.
12 Configuration 12.11.2 Analog channels Setup dialog box Parameter Parameter Selection/settings Description Analog signal 1 to 4 Description Channel 1 Signal source No selection Any analog value can be recorded here Analog selection Line width Fine Bold 12.11.3 Digital channels Setup dialog box Parameter Parameter...
12 Configuration 12.12 Program controller You can choose here between the program controller and the fixed-setpoint controller. With the fixed-setpoint controller, all program functions are deactivated and the setpoint values are switched, as described in Chapter 11.4 "Setpoint values", Page 62. Setup dialog for fixed-setpoint controller With the fixed-setpoint controller, all additional program functions are grayed out and therefore inactive.
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12 Configuration Parameter Selection/settings Description Start at actual value The program continues to run from the point of disruption after power failure. In the event of an error Continuous operation Program continues to run. Program stop The time base for the program genera- tor is halted.
12 Configuration 12.12.1 Controller signals Setup dialog Parameter Parameter Selection/settings Description Signal Program Start Digital selector This signal starts a program. No selection Signal Program Abort Digital selector This signal aborts a program. No selection Signal Program Stop Digital selector This signal stops a program.
12 Configuration Parameter Selection/settings Description Digital controller signal 1 to 8 12.12.2 Extended functions Setup dialog box Parameter Parameter Selection/settings Description Additional prog. functions Not selected (empty) () No function Reserved functions for service () Fast forward etc. Input lock Not selected (empty) () Setpoint value 1 The checked program controller func-...
12 Configuration 12.12.3 Basic status This is where settings are adjusted for what should be active in the basic status of the program controller, that is, if no program is active in automatic mode. Setup dialog box Parameter Parameter Selection/settings Description Program setpoint value 1 0.00...99999 The value entered here is the active...
12 Configuration 12.12.4 Manual operation mode You can set what is active in manual operation mode here. Setup dialog Parameter Parameter Selection/settings Description Program setpoint value 1 0.00...99999 The value entered here is active in manual operation mode. Program setpoint value 2 0.00...99999 Operating contacts Not selected (empty)
12 Configuration 12.12.5 Behavior for out of range parameters Here you can set which parameters should be active in the program controller in the event of a deviation above or below the measuring range. Setup dialog box Parameter Parameter Selection/settings Description Program setpoint value 1 0.00...99999...
12 Configuration 12.12.6 Weekly program Ten different weekly programs can be defined here. Setup dialog box Parameter Parameter Selection/settings Description Automatic start Not selected (empty) () Weekly program 1 to 10 Checked weekly programs start automatically Weekly program 1 Program number: 0 Inactive Program number: 1 Number of program to be started...
12 Configuration 12.13 Timer or week-time switch Two functions are available that can be used as a timer or week-time switch. The settings can be copied to another timer using the C button. Setup dialog timer Parameter Parameter Selection/settings Description Function Inactive Timers...
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12 Configuration Parameter Selection/settings Description Acknowledgement sig- A timer alarm is acknowledged with this signal. Start signal Digital selector The timer is started with this signal No function Signal cancellation Digital selector The timer is canceled with this signal No function Signal hold Digital selector The timer is halted with this signal.
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12 Configuration Parameter Selection/settings Description Sunday Hours 0 to 24 () The period of time for which the week-time switch should be active on this day can be selected in hour units here by checking the rele- vant box ("High": logic 1). Switch-on time 1 to 4 Four additional switch times can be set here, for example if the switch-on time period is less than...
12 Configuration 12.14 Digital controller signals A maximum of eight unrelated links with up to four signals each (digital selector) can be con- figured. Use the C button to transfer the selected link to another link and to then make changes there as desired.
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12 Configuration Parameter Selection/settings Description BCD signal 2 No selection 2nd BCD digital value Digital selector BCD signal 3 No selection 3 BCD digital value Digital selector BCD signal 4 No selection 4th BCD digital value Digital selector Inversion Switch-on time For example, if the signal set under the signal source is delayed Break time...
12 Configuration 12.14.1 Alarms Setup dialog box Parameter Parameter Selection/settings Description Alarm type Alert switched off. Alarm A message will be entered in the alarm list depending on the signal level that has been set. Event A message will be entered in the events list depending on the signal level that has been set.
12 Configuration 12.15 Mathematics/logic Limited functionality only is possible on the device. Programming, for example, of formulas, can be done using the setup program: Eight functions are available. The optional mathematics/logic function supports four formulae, which can be used freely either for mathematical calculations (analog values) or for logical links (binary values).
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12 Configuration Parameter Selection/settings Description Humidity Humidity controller (a;b) Math formula Mathematical linking (a+b) x 2 Logic formula Logic linking (a AND b) Linearization The mathematical calculation can be linked with a (customer-specific) linear- ization table. Secure using power off Measuring range start Measuring range end 100.00...
12 Configuration 12.16 Flags/service 12.16.1 Flags Eight analog flags and 8 digital flags are available. The settings can be copied to another flag using the C button. Setup dialog box Analog flag parameters Parameter Selection/settings Description Analog flag 0.0000...100 Can be set within the limits of any value with four deci- mal places.
12 Configuration 12.16.2 Service Here you can set which signal should be monitored, for example with a service counter. This can trigger an alarm if exceeded and can be acknowledged with the set signal. Setup dialog box Parameter Parameter Selection/settings Description Service interval 0...99999...
12 Configuration 12.17 External digital inputs Eight external digital inputs are available. The settings can be copied to another input using the button. The settings can be copied to another external input using the C button. Setup dialog box Parameter Parameter Selection/settings Description...
12 Configuration 12.18 External analog inputs Eight external analog inputs are available. The settings can be copied to another input using the C button. Setup dialog box Parameter Parameter Selection/settings Description Description Ext. AE 01 Temperature None Relative Absolute Decimal place Auto Automatic switching XXXXX.
12 Configuration 12.18.1 Alarms Setup dialog box Parameter Parameter Selection/settings Description Minimum alarm Alert switched off. Alarm A message will be entered in the alarm list depending on the minimum value that has been set. Event A message will be entered in the events list depending on the minimum value that has been set.
12 Configuration 12.19 Serial interfaces One serial interface is available by default. If additional serial interfaces should be added in the form of optional boards, they will appear here. Setup dialog box Parameter Parameter Selection/settings Description Protocol Modbus slave Modbus master Baud rate 9600, 19200, 38400 Data format...
12 Configuration 12.20 Ethernet This dialog only appears if an Ethernet interface is installed in the device and determine who the IP address is to be assigned and what the DNS server is called. Chapter 15.2 "Ethernet (option)", Page 171 Setup dialog box...
12 Configuration 12.21 Modbus TCP There is no Modbus TCP interface available by default. If it is integrated into the device using optional boards, the following values should be set for Modbus communication: Setup dialog box Parameters for Modbus slave Parameter Selection/settings Description...
12 Configuration 12.22 Relay module (accessories) An ER8 external relay or logic module can be connected at the serial interface COM1. Relays 1 to 8 can be controlled using the digital selector. The relay module is switched to inactive by default: Setup dialog box Parameter Parameter...
12 Configuration 12.23 PROFIBUS DP (option) For a device with integrated PROFIBUS DP, optional boards can adopt the following settings: Setup dialog box Parameter Parameter Selection/settings Description Function Inactive PROFIBUS inactive (bus error message suppressed) Active PROFIBUS active Device address 0...127 Device address 1 ...
13 Configuration – in setup program only 13.1 Installing the setup program Insert the CD and the setup program will start automatically. Follow the instructions on the screen. 13.1.1 Hardware • 500 MB hard disk space • 512 MB RAM 13.1.2 Software requirements •...
13 Configuration – in setup program only 13.2.1 Establish the connection to the device First of all, you will see from the connection symbol on the menu panel that a device has not yet been connected. The following possibilities are available for connecting the device: Via USB device interface Step Activity...
13 Configuration – in setup program only Via Ethernet interface Step Activity Connect Ethernet socket on the device with LAN socket on the router or company network and perform step 2 as with the USB interface Select TCP/IP and click N (no logon) Enter IP address and click Finish LAN connection established...
13 Configuration – in setup program only 13.3 Connection diagram The rear side of the device is shown here with all the fitted hardware components that the setup program has detected.
13 Configuration – in setup program only 13.4 Country settings Additional device languages can be generated or edited here. For example, French can be se- lected as a second language from the current library and transferred to the device. 13.5 User list The user currently logged on is displayed.
HTML documents, which can be created using a conventional HTML editor, can be stored in the JUMO DICON touch using the PC setup program. These documents can contain texts, graphics, and JavaScript code. Analog and digital values for the device can be displayed with JavaScript.
13 Configuration – in setup program only 13.9 Modbus frames for reading This function is used to compile up to eight Modbus frames for reading process values of ex- ternal devices (via interface) individually for each opposite end. The process values (analog, integer, and digital values, and text) are written to the selected variables from the received Mod- bus telegram and are available for use in the system.
13 Configuration – in setup program only 13.10 Modbus frames for writing This function is used to compile up to eight Modbus frames for writing process values to exter- nal devices (via interface) individually for each opposite end. The process values (analog, in- teger, and digital signals, and text) are written to the frames by the system and are available to external devices.
13 Configuration – in setup program only 13.11 PROFINET-RT If the device is equipped with a PROFINET-RT interface class B, up to ten slots can be config- ured: See interface description PROFINET Setup dialog box...
13 Configuration – in setup program only 13.12 Customized linearization No linearization tables are stored by default. A maximum of four linearizations can be created with the setup program. 13.12.1 Grid points Customer-specific linearization is specified by entering up to 40 grid points (pairs of values X/ Y).
13 Configuration – in setup program only Displaying linearization on a graphic ("Display graphic" button) Use this button to create a graphic of the linearization. The graphic includes the characteristic lines for both types of linearization where applicable, namely the grid points (table) and the formula. The display range for the graphic is initially determined by the smallest and largest grid points;...
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13 Configuration – in setup program only Parameter Selection/settings Description Measuring range -99999 ... 100 ... +99999 End value of the y axis end (Ymax) -99999 ... 0 ... +99999 Absolute component of the polynomial (point of intersection with the y axis) -99999 ...
13 Configuration – in setup program only 13.13 Process screen The process screen is empty by default and can only be created using the setup program. A process screen can consist of a maximum of 50 objects. These could be icons in bitmap for- mat, frames, surfaces, texts, and analog and digital values of various colors and sizes.
13 Configuration – in setup program only 13.13.1 process screen editor Setup dialog box (1) (2) (3) (4) (5) (12) (11) (10) (1)Object list (2)Object used (3)Selected process screen (4)Activate process screen (5)Select background image (6)Name of the process screen (7)Select background color (8)Navigation and processing functions (9)-...
13 Configuration – in setup program only Button Function Remove object from the object list Move object up in object list Move object down in object list Edit object 13.13.2 Background In addition to the background color, a background image can also be used for the background of the process screen.
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13 Configuration – in setup program only Select the new furnace screen, click "Transparent" and it will appear in the list of screens. Once "Active" is ticked, the background screen will appear in the preview.
13 Configuration – in setup program only 13.13.3 Signal types for process screens (overview) The variables and icons are now entered in the list until the process screen is complete. The first blue highlighted entry is highlighted in a blue frame in the preview. Setup dialog Signal types Parameter...
13 Configuration – in setup program only 13.13.4 General object features The description of the general object features applies for all object types for which the param- eters in question are available. The specific object features are described in the following chapters under the corresponding object type.
13 Configuration – in setup program only Parameter Selection/settings Description Transparent Yes (), No () If "Yes", the background color of the object is not active. Instead, the font will be displayed in front of the background color of the process screen. Frame type Select form (drop-down menu).
13 Configuration – in setup program only Processing functions Button Function Select background color (for example, font color) within the object (drop-down menu). Select background color of the object (drop-down menu). Changing the frame form of the object (none, thin, thick, raised, sunken). Change font size (12, 16, 24, 31, 48, 64 pixels).
14 Special functions 14.1 Calibrating the touchscreen The display on the TFT screen may no longer correspond to the points of contact on the adhe- sive touchscreen cover. In this case, the touchscreen must be calibrated. >C EVICE MENU ALIBRATE TOUCHSCREEN To do this, four interchangeable screen points must be treated as accurately as possible with a pen wherever an 'x' appears.
15 Online parameter 15.1 Fine Adjustment You can use customer-specific fine adjustment to correct the measured values of the analog input. In contrast to offsetting, which is used to specify a constant correction value for the entire characteristic line, fine adjustment can also be used to change the gradient of the characteristic line.
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15 Online parameter Performing fine adjustment 1) Determine the lower value (as low and constant as possible) with the reference measuring device. Example: Set furnace temperature to 20 °C. 2) Enter the display value as the actual zero point and the reference value as the set zero point.
Assign IP address Automatic The DICON touch automatically obtains its IP address from the DHCP server. Manual The IP address for the DICON touch must be assigned manually. Manual IP address 0.0.0.0 ... The IP address is entered manually here (if necessary, it should be requested from 233.233.233.1...
15 Online parameter 15.3 Date and time The date and time for the device can be adopted from the connected PC or even entered man- ually. Setup dialog box 15.4 Screenshot A screenshot can be created here from the current device and saved as a bitmap. Setup dialog box 15.5 Deleting measurement data memory...
Generate code number and click Next Select the required extra codes and click Next Code number appears Send the code number to JUMO and the activation code will be sent to you. Enter the activation code under E and click Next.
15 Online parameter 15.7 Testing calibration This is where the dialogs for calibration and testing of analog and digital outputs appear, along with other device functions. Setup dialog box 15.8 Various process values Values can be read and saved here. Setup dialog box...
15 Online parameter 15.9 Startup program The setup program has a convenient software tool that monitors, documents and thus substan- tially facilitates the startup. This startup software makes it possible to visualize and save analog and binary signals while the plant is optimized. Such a visual representation of the important process data in real time is almost indispensable to control engineers, particularly with difficult processes.
16 Error and alarm messages 16.1 Error messages in float values and on the display The display is shown as a float value itself. The following statuses are defined. Error Float value display Display First error value 1.0E+37 Software – underrange 1.0E+37 <<<<<<...
17 Retrofitting optional boards 17.1 Safety information You can upgrade or retrofit the device flexibly using the following description. All the necessary settings are described in the operating manual. Manipulations not described in the manual or expressly forbidden will jeopardize your warranty rights. CAUTION! Risk of damage to the modules by electrostatic discharge can occur.
17 Retrofitting optional boards 17.3 Installing modules In this example, a universal analog input is inserted in slot In10. Step Activity Disconnect screw terminals and interface cables connected at the rear Loosen two screws at bottom (do not remove), remove side screw completely Lift up back panel and pull out...
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17 Retrofitting optional boards Step Activity Slide optional board into the slot provided. The parts no. is located on the screw terminal. Re-tighten the two screws with the associated toothed lock washers and screw in the side screw again, to ensure a guiding connection between the back panel and the side panel (secure grounding).
17 Retrofitting optional boards 17.3.1 Accessories Item Parts no. Modules for expansion slots: One analog input (universal) 00581159 One relay output (changeover contact) 00581160 Two relay outputs (N/O contact) 00581162 One logic output DC 0/22 V, max. 30 mA 00581165 Two logic outputs DC 0/12 V max.
COMPONENT - PROCESS CONTROL EQUIPMENT, This is to certify that ELECTRICAL representative samples of Temperature Controller, open type, JUMO DICON touch type 703571 / xxx (xxx = indicated different options, refer to order codes at enclosures) Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate.
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JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex CM 20 2DY, UK Phone:...
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