Fluidwell F053-U Manual

Fluidwell F053-U Manual

Pressure monitor with high/ low pressure alarms

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F053-U
PRESSURE MONITOR
WITH HIGH / LOW PRESSURE ALARMS
Signal input sensor: 0-10V.
Alarm output: one pressure alarm.
Options: Intrinsically Safe.

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Summary of Contents for Fluidwell F053-U

  • Page 1 F053-U PRESSURE MONITOR WITH HIGH / LOW PRESSURE ALARMS Signal input sensor: 0-10V. Alarm output: one pressure alarm. Options: Intrinsically Safe.
  • Page 2: Safety Instructions

     This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility).  Do connect a proper grounding to the aluminum casing as indicated if the F053-U has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed.
  • Page 3: About The Operation Manual

    This operation manual describes the standard unit as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F053-U is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning"...
  • Page 4: Table Of Contents

    ..............................2 Safety rules and precautionary measures ....................... 2 About the operation manual ..........................3 Contents manual .............................. 4 Introduction ..........................5 1.1. System description of the F053-U..................5 Operational ..........................6 2.1. General ..........................6 2.2. Control panel .......................... 6 2.3.
  • Page 5: Introduction

    This manual describes the unit with an analog 0-10V input type from the sensor "-U version". Other versions are available to process a (0)4-20mA sensor signal. One sensor with a passive or active 0-10V signal output can be connected to the F053-U. To power the sensor, several options are available.
  • Page 6: Operational

     Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of this manual. This chapter describes the daily use of the F053-U. This instruction is meant for users / operators. 2.2. CONTROL PANEL The following keys are available: Fig.
  • Page 7: Operator Information And Functions

    SETUP-settings. The signal generated by the connected sensor is measured by the F053-U in the background, whichever screen refresh rate setting is chosen. After pressing a key, the display will be updated very quickly during a 30 second period, after which it will slow-down again.
  • Page 8 Page 8 Pressure alarm  When the actual pressure is outside the allowed range, an alarm message will be displayed indicating the type of alarm: "LO PRESSURE", "HI PRESSURE". The alarm is terminated automatically as soon as the pressure is within its range again. ...
  • Page 9: Configuration

    Operating Manual before carrying out its instructions.  The F053-U may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 10 Page 10 Matrix structure SETUP-level: SCROLLING THROUGH SETUP-LEVEL Selection of function-group and function: SETUP is divided into several function groups and functions. Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display. The number is a combination of two figures. The first figure indicates the function-group and the second figure the sub-function.
  • Page 11 Page 11 To change or select a value: To change a value, use  to select the digits and  to increase that value. If the new value is invalid, the increase sign or decrease-sign will be displayed while you are programming.
  • Page 12: Overview Functions Setup Level

    CUT-OFF 0.0 - 99.9% CALIBRATE LOW default - calibrate - calibrate set CALIBRATE HIGH default - calibrate - calibrate set OTHERS TYPE / MODEL F053-U SOFTWARE VERSION 03.xx.xx SERIAL NO. xxxxxxx PASS CODE 0000 - 9999 TAGNUMBER 0000000 - 9999999 3.2.3.
  • Page 13: Alarm

    Page 13 1 - PRESSURE (CONTINUED) SPAN With the span, the sensor signal is converted to a quantity. The span for pressure is determined on the basis of the selected measurement unit at 10V. The more accurate the span, the more accurate the functioning of the system will be.
  • Page 14: Display

    When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F053-U has several smart power management functions to extend the battery life time significantly. Two of these functions can be set:...
  • Page 15: Sensor

    Page 15 5 - SENSOR SIGNAL The F053-U can process the analog signal of the sensor in two ways:  Interpolation: the signal is processed linear P = S x I  Square root: for differential pressure √ P = S...
  • Page 16: Others

    TYPE OF MODEL For support and maintenance it is important to have information about the characteristics of the F053-U. Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations.
  • Page 17: Installation

    Operating Manual before carrying out its instructions.  The F053-U may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 18: Dimensions- Enclosure

    Page 18 4.3. DIMENSIONS- ENCLOSURE Aluminum enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 30mm 30mm M16 x 1,5 M16 x 1,5 1/2"NPT M20 x 1,5 0.12"...
  • Page 19 Page 19 GRP enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
  • Page 20: Installing The Hardware

     This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility).  Do ground the aluminum casing properly as indicated, if the F053-U has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back- casing and removable terminal-block may never be removed.
  • Page 21: Terminal Connectors With Power Supply - Type : Pb / Pd / Pl / Px

    REMARKS: TERMINAL CONNECTORS: Terminals 1-2; Sensor input: The F053-U requires a 0-10V sensor signal which will be processed 4 times a second with a 16 bits accuracy. The input is not isolated. The screen of the signal wire must be connected to the common ground terminal.
  • Page 22 Page 22 Terminal 4-5: POWER SUPPLY UNIT - TYPE PD / PX: To power the unit an internal battery can be used (type PB) and / or an external DC power supply of 8-30V DC (type PX) or 16-30V DC (type PD). Connect the "-"...
  • Page 23: Terminal Connectors With Power Supply - Type : Pf / Pm

    PF / PM OA-OR-OT ANALOG 0-10V Fig. 10: Overview of terminal connectors F053-U-(PF-PM)-OA-OR-OT and options. SENSOR SUPPLY Type PF-PM: Sensor supply: 8.2V, 12V or 24 V: With this option, a real power supply for the sensor is available. The sensor can be powered with 8.2, 12 or 24 V DC (max.
  • Page 24 Page 24 REMARKS: TERMINAL CONNECTORS: Terminal GND- 01- 02 POWER SUPPLY only available with option PF or PM: erminal PTION SENSOR SUPPLY PF 24V AC ± 10% 8.2, 12, 24V max. 400mA@24V DC PF 24V DC ± 10% 8.2, 12, 24V max. 400mA@24V DC PM 115-230V AC ±...
  • Page 25 240V AC - 0.5A Terminals 5-7; Sensor input: The F053-U requires a 0-10V sensor signal which will be processed 4 times a second with a 16 bit accuracy. The input is not isolated. The screen of the signal wire must be connected to the common ground terminal 5.
  • Page 26: Intrinsically Safe Applications

    Safety Instructions  Certificates, safety values, control drawing and declaration of compliance can be found in the document named: “Fluidwell F0..-U-XI - Documentation for Intrinsic Safety”.  For installation under ATEX directive: this intrinsically safe device must be installed in accordance with the Atex directive 94/9/EC and the product certificate KEMA 05ATEX1168 X.
  • Page 27: Terminal Connectors Intrinsically Safe Applications

    CSA Certificate nr: CSA.08.2059461 – FM Project ID: 3033306 Made in Veghel, The Netherlands by Fluidwell bv Fig. 13: Label information Intrinsically Safe application. 5.2. TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS: Terminal connectors F053-U-(PC / PD / PL / PX)-OT-XI-(ZB): ALARM SENSOR SIGNAL POWER SUPPLY SENSOR...
  • Page 28: Configuration Examples Intrinsically Safe Applications

    Page 28 5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS: Configuration example no. 1 Configuration example IIA - IIB and IIC application - F053-U-OT-PX-XI-ZB HAZARDOUS AREA SAFE AREA TERMINAL CONNECTORS F0-series = max. 30 V Power supply Supply backlight Backlight option: type ZB = max.
  • Page 29: Battery Replacement Instructions

    Page 29 5.4. BATTERY REPLACEMENT INSTRUCTIONS FW-LiBAT-001 - INST001 Fig. 17: Battery replacement instructions Intrinsically Safe Battery. HF053UEN_v0402_03 Atex_IECEx_CSA_FM...
  • Page 30: Maintenance

    Operating Manual before carrying out its instructions.  The F053-U may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 31: Appendix A: Technical Specification

    Page 31 APPENDIX A: TECHNICAL SPECIFICATION GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB (option) Tri-color configurable LED-backlight - green, amber with red flashing during alarm.
  • Page 32 Page 32 Sensor excitation Type PB / PC / PL / PX Sensor supply not available. Type PD As connected power supply voltage (internally linked) Type PF / PM Sensor supply voltage 8.2, 12 and 24V DC - max. 400mA@24V DC Terminal connections Type: Removable plug-in terminal strip.
  • Page 33 Page 33 OPERATIONAL Operator functions Displayed functions • pressure. • alarm value’s low - high pressure. • alarm value’s can be entered (this function can be disabled). Pressure Digits 6 digits. Units mBar - Bar - PSI - mPA - PA - no unit. Decimals 0 - 1 - 2 or 3.
  • Page 34: Appendix B: Problem Solving

    Page 34 APPENDIX B: PROBLEM SOLVING In this appendix, several problems are included that can occur when the F053-U is going to be installed or while it is in operation. Pressure displays "0 / zero" while a higher signal is available: Check: ...
  • Page 35: Index Of This Manual

    Fig. 8: Grounding aluminum enclosure with option PM 115-230V AC..........20 Fig. 9: Overview of terminal connectors F053-U-(PB / PD / PL / PX)-OT and options...... 21 Fig. 10: Overview of terminal connectors F053-U-(PF-PM)-OA-OR-OT and options......23 Fig.
  • Page 36 64 pass code 0000 65 tagnumber 0000000 Fluidwell bv HF053UEN_v0402_03 Atex_IECEx_CSA_FM PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Copyright Fluidwell bv - 2012 - HF110AEN_v0501_03...

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